Samlex Europe WSC-1250Li Manual

Samlex Europe WSC-1250Li Manual

Smart battery charger
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BATTERY CHARGER
Smart Battery Charger
Smart Battery Charger
Smart Battery Charger
Please read this manual carefully before installing and starting up this device.
Model No.
WSC-1250Li
WSC-1280Li
WSC-12120Li
WSC-2425Li
WSC-2440Li
WSC-2460Li
Manual
ENG

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Summary of Contents for Samlex Europe WSC-1250Li

  • Page 1 BATTERY CHARGER Smart Battery Charger Smart Battery Charger Smart Battery Charger Model No. WSC-1250Li WSC-1280Li WSC-12120Li WSC-2425Li WSC-2440Li WSC-2460Li Manual Please read this manual carefully before installing and starting up this device.
  • Page 2 Figure 1 WSC-1250Li / WSC-1280Li / WSC-12120Li / WSC-2425Li / WSC-2440Li / WSC-2460Li Charger Front View Figure 2 WSC-1250Li / WSC-1280Li / WSC-12120Li / WSC-2425Li / WSC-2440Li / WSC-2460Li Charger Rear View...
  • Page 3 Figure 3a WSC-1250Li / WSC-2425Li Charger Top View (mm) Figure 3b WSC-1280Li / WSC-2440Li Charger Top View (mm)
  • Page 4 Figure 3c WSC-12120Li / WSC-2460Li Charger Top View (mm) Figure 4a WSC-1250Li / WSC-2425Li Charger Side View (mm) Figure 4b WSC-1280Li / WSC-2440Li Charger Side View (mm) Figure 4c WSC-12120Li / WSC-2460Li Charger Side View (mm)
  • Page 5 Figure 5 Making Connections Figure 6 Cable Setup...
  • Page 6 Figure 7 Fork Figure 8 Switch...
  • Page 7 Figure 9 Temperature Sensor TF-100 Figure 10 Remote Controller RC-600...
  • Page 8 Figure 11 Remote Controller RC-600 Dimension (mm) Figure 12 Remote Controller RC-601D...
  • Page 9 Figure 13 Remote Controller RC-601D Dimension (mm) Figure 14 Making Connections (RC-601D)
  • Page 10 Figure 15 Temperature Sensor Setup...
  • Page 11: Table Of Contents

    Contents General safety and Installation instructions 1.1 Operate the device safely 1.2 Safety instructions when installing the device 1.3 Electrical cables 1.4 Installation on boats WARNING Applications and Descriptions Introduction of the unit variants Accessories 5.1 Temperature Sensor TF-100 5.2 Remote Controller RC-600 5.3 Remote Controller RC-601D Mounting of Battery Charger Making Connections...
  • Page 12 Contents 13 Trouble Shootings 13.1 The battery voltage would NOT increase after charging 13.2 The battery is NOT fully charged after a charging time about 20 hours 13.3 The battery discharges after a short period of time without usage 13.4 Please refer to the following table for other trouble shootings 14 Specifications 15 Declaration of Conformity...
  • Page 13: General Safety And Installation Instructions

    General safety and Installation instructions 1.1 Operate the device safely Warning! Failure to observe this instruction can cause material damage, device malfunction, or danger of bodily injuries. Fundamental safety measures should be observed when using electrical equipment to avoid the danger of: −...
  • Page 14: Warning

    WARNING Warning! Please read carefully about the following precautions. Damages caused by failure to follow the instructions below will NOT be covered by warranty. • Use the charger only as intended. • Do NOT operate the charger if the housing or the cables are damaged. •...
  • Page 15: Introduction Of The Unit Variants

    Front view Model-No.: WSC-1250Li / WSC-1280Li / WSC-12120Li / WSC-2425Li / WSC-2440Li and WSC-2460Li (See Figure 1 WSC-1250Li / WSC-1280Li / WSC-12120Li / WSC-2425Li / WSC-2440Li / WSC-2460Li Charger Front View, Page. 2) No. Description 1.
  • Page 16: Accessories

    Accessories 5.1 Temperature Sensor TF-100 The temperature sensor (Figure 9 Temperature Sensor TF-100, Page. 7) measures the temperature of the battery or the environment around the battery and transfers the data to the charger. With deviating temperatures, the charging voltage increases, decreases or switches off accordingly.
  • Page 17: Remote Controller Rc-601D

    Accessories Note The length of RC-600 cable is 10M. Note The power switch at the unit must be switched ON, so that the unit can be switched ON and OFF with the remote control. 5.3 Remote Controller RC-601D The remote controller RC-601D, Figure 12 Remote Controller RC-601D, Page.
  • Page 18: Mounting Of Battery Charger

    For mounting battery charger on wall or flat places please refer from Figure 3a for the WSC-1250Li and WSC-2425Li (page 4), figure 3b for the WSC-1280Li and WSC-2440Li (page 4) or figure 3c for the WSC-12120Li and WSC-2460Li Charger Top View (Page 4) regarding the size of housing and the location of mounting holes for your installation.
  • Page 19: Settings Gel/Agm/Lead-Acid

    Explosive gases could result from battery overheating. Note Only use cables with the designated wire cross sections to connect the charger to the battery. Model No. Supply battery WSC-1250Li 10 mm ~ 16 mm WSC-1280Li 16 mm ~ 25 mm...
  • Page 20: Half Power Mode Setting

    Settings Gel/AGM/Lead-acid Table 8-2 Switch Configure Equalize Voltage Switch 3 Equalization voltage Same as Uo phase voltage 15.5V/31.0V Table 8-3 Switch Configure Power/Charger Mode Switch 4 Operation mode Battery charger Power supply 13.2V/26.4V Table 8-4 Switch Configure Uo Phase Time Limit Switch 5 Switch 6 Charging time...
  • Page 21: Equalization Setting

    Settings Gel/AGM/Lead-acid 8.2.3 Selection Gel/AGM/loodzuur/Lithium Table 8-5 Switch Configure GEL/AGM/lead-acid / Lithium Switch 8 Charge mode Gel/AGM/lead-acid LiFePO4 (Lithium) 8.3 Equalization setting When the switch S3 “E.Q.” is pushed, the function of equalization is activated and the “E.Q.” LED will light RED. Whenever the function of equalization is activated, it only can be cancelled by turning off the charger.
  • Page 22: Settings Lithium

    Settings Lithium 9.1 Charging voltage setting The switch field S1 can be used to select the charging voltage, equalization voltage, charging time and the operation mode of this charger (see Figure 8 Switch, Page. 6). Warning! Please follow the table below to ensure correct operation of the charger Please make sure DIP SWITCH 8 is in the ON position.
  • Page 23: Half Power Node Setting

    Settings Lithium Table 9-5 Switch Configure GEL/AGM/Lead-acid / Lithium Switch 8 Charge mode Gel/AGM/lead-acid LiFePO4 (Lithium) 9.2 Half power mode setting When the switch S2 “HALF POWER” is pushed, the output power will reduce to half of the chargers' amp rating and the “STATUS” LED will flash. The switch S2 is a kind of no memory switch.
  • Page 24: Using The Charger Gel/Agm/Lead-Acid

    Using the Charger Gel/AGM/Lead-acid 10.1 Charging characteristic The charging characteristic is generally designated as a modified IUoU characteristic. Figure 16 Charging characteristic 10.1.1 I phase (bulk) The "STATUS" LED constantly lights Red. In the first stage of the charging process, the depleted battery is charged with a constant current until the battery voltage reaches I phase setting voltage (13.5V/27.0V or 13.8V/27.6V).
  • Page 25 Using the Charger Gel/AGM/Lead-acid Note The charging voltage and the period for the main charging phase (Uo phase) can be selected using the switch field S1. 10.1.3 U phase (float) The "STATUS" LED constantly lights Green. If the current decreases to 10% or under the rated current or if the time limit of 4/6/8 hours is exceeded, then the charger switches over to economy charging (13.5V/27.0V or 13.8V/27.6V).
  • Page 26: Using The Remote Controller Rc-600

    Using the Charger Gel/AGM/Lead-acid 10.2 Using the remote controller RC-600 There are three buttons and four LEDs on RC-600 (see Figure 10 Remote Controller RC-600, Page. 7). • ON/OFF button to switch the charger ON and OFF • Half Power button to enter/exit "HALF POWER" mode •...
  • Page 27: Units With Temperature Sensor Tf-100

    Using the Charger Gel/AGM/Lead-acid 10.3 Units with Temperature Sensor TF-100 A temperature sensor (Figure 9 Temperature Sensor TF-100, Page. 7) can be connected in order to provide the optimum charging functioning. The charging voltages, as can be seen from the following diagrams, vary, depending on the battery temperature. Figure 17 Temperature Compensation for 12V Model...
  • Page 28 Using the Charger Gel/AGM/Lead-acid Figure 18 Temperature Compensation for 24V Model Note • The temperature sensor is only working in I, Uo and U phases. • The output voltage is adjusted according to the function -25mV/°C for WSC-1250 and -50mV/°C for WSC-2425.
  • Page 29: Using The Charger Lithium

    Using the Charger Lithium 11.1 Charging characteristic The charging characteristic is a CC/CV characteristic. Figure 19 Charging characteristic 11.1.1 Pre-charge The current is a maximum of 30%(CC) up to a voltage of 12.6V in this phase. 11.1.2 CC phase (Constant Current) The "STATUS"...
  • Page 30: Using The Remote Controller Rc-600

    Using the Charger Lithium 11.1.3 CV phase (Constant Voltage) The "STATUS" LED constantly lights Orange. This main charging phase could be set to the maximum of 1 minute, 1 hour, 2 hours or 4 hours. Switching to the next phase also depends on the current 5% or 10% of the set charging power.
  • Page 31: Units With Temperature Sensor Tf-100

    Using the Charger Lithium To avoid the VOID setting from the remote control, please refer to Table 11-1 VOID Setting. Table 11-1 VOID Setting table for pressing button on remote controller Charger working mode RC-600 buttons Half power Equalization Others Power Supply Exit "HALF Enter "HALF...
  • Page 32: Fan Speed

    Use the Charger 12.1 Fan Speed The fan speed is adjusted according to the load and the temperature inside the charger. When the load is over 70% of the chargers' amp rating, the fan will turn in 100% speed. If the load is below 70% of the chargers' amp rating, the fan speed will be determined according to the temperature inside the charger.
  • Page 33: Trouble Shootings

    Use the Charger Table 12-1 Normal Functional Check Table "E.Q." LED (not in Lithium mode) "STATUS" LED Status Red, constantly lit I/CC phase Orange, constantly lit Uo/CV phase Green, constantly lit U/battery full phase Red, constantly lit Red, constantly lit I phase, Equalization is activated Red, constantly lit...
  • Page 34: The Battery Discharges After A Short Period Of Time Without Usage

    Trouble Shootings 13.2.1 12V battery If the multi-meter displays a voltage of 10V or less, this indicates that the battery is defective and can not be charged any longer. 13.2.2 24V battery If the multi-meter indicates a voltage of 20V or below, allow the battery be checked by a specialist, if necessary dispose of the battery.
  • Page 35: Specifications

    Specifications Model number: WSC-1250Li WSC-1280Li WSC-2425Li Input voltage range 100-240V AC Input frequency 50-60Hz Power factor correction >0,97 Efficiency at 230V AC >91% >92% >93% Efficiency at 115V AC >89% >90% >91% Input current at 230V AC 3.62A 5.81A 3.51A Input current at 115V AC 7.32A...
  • Page 36 Specifications Model number: WSC-2440Li WSC-12120Li WSC-2460Li Input voltage range 100-240V AC Input frequency 50-60Hz Power factor correction >0.97 Efficiency at 230V AC >93% Efficiency at 115V AC >91% Input current at 230V AC 5.62A Input current at 115V AC 11.33A Charge mode Normal 3-Stage/Equalization 4-Stage/CC/CV Output charging voltage standard mode...
  • Page 37: Declaration Of Conformity

    Declaration of Conformity For the following equipment : Product Name: SMART BATTERY CHARGER Model No.: WSC-1250Li, WSC-1280Li, WSC-12120Li, WSC-2425Li, WSC-2440Li and WSC-2460Li Trade Name: Applicant: SAMLEX EUROPE B. V. Address: ARIS VAN BROEKWEG 15, 1507 BA ZAANDAM THE NETHERLANDS Is herewith confirmed to comply with the EMC requirements set out in the Directive 2014/30/EU and...
  • Page 38 UK – Declaration of Conformity For the following equipment : Product Name: SMART BATTERY CHARGER Model No.: WSC-1250Li, WSC-1280Li, WSC-12120Li, WSC-2425Li, WSC-2440Li and WSC-2460Li Trade Name: Applicant: SAMLEX EUROPE B. V. Address: ARIS VAN BROEKWEG 15, 1507 BA ZAANDAM THE NETHERLANDS Is herewith confirmed to comply with the EMC requirements set out in the electromagnetic compability regulations 2016.
  • Page 39 www.samlex.com www.samlex-solar.com...

This manual is also suitable for:

Wsc-1280liWsc-12120liWsc-2425liWsc-2440liWsc-2460li

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