Related Manuals for Dynapac DFP10D
Summary of Contents for Dynapac DFP10D
- Page 1 Operating Instruction/Maintenance Instruction Original Operating Instructions DFP10D Forward plate S/N 961 925 23 1001> DL8 205 31 EN © 03/2022...
- Page 2 WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Always start and operate the engine in a well-ventilated area. If in an enclosed area, vent the exhaust to the outside. Do not modify or tamper with the exhaust system.
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Page 3: Table Of Contents
3.7.3 Parking the machine........................28 3.8 Refuelling............................. 29 3.9 Maintenance work........................30 3.9.1 Preliminary remarks........................30 3.9.2 Working on the engine....................... 30 3.9.3 Cleaning work..........................30 3.9.4 Measures for longer shut-down periods..................30 3.9.5 After maintenance work......................30 3.10 Repair............................31 DFP10D... - Page 4 8.6 Weekly............................70 8.6.1 Checking, cleaning the air filter....................70 8.6.2 Checking and cleaning the water separator................72 8.7 Annually............................73 8.7.1 Changing the engine oil and cleaning the oil filter..............73 8.7.2 Checking, adjusting the valve clearance..................75 DFP10D...
- Page 5 8.8.4 Checking the oil level in the exciter housing................86 8.8.5 Measures prior to extended shut-down period................87 Setting up / refitting..........................89 9.1 Mounting the guide handle......................90 Troubleshooting..........................91 10.1 Preliminary remarks........................92 10.2 Engine malfunctions......................... 93 Disposal............................... 95 11.1 Final shut-down of machine..................... 96 DFP10D...
- Page 6 Table of contents DFP10D...
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Page 7: Introduction
Introduction Introduction DFP10D... -
Page 8: Foreword
For your own personal safety you should only use original parts from Dynapac. For your machine we offer service kits to make maintenance easier. In the course of technical development we reserve the right for technical modifications without prior notification. - Page 9 Introduction – Foreword The above notes do not constitute an extension of the warranty and liability conditions specified in the general sales and delivery conditions of Dynapac GmbH. We wish you successful work with your Dynapac machine. DFP10D...
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Page 10: Machine Type Plate And Engine Type Plate
MOTORENFABRIK HATZ KG ¬ D-94099 RUHSTORF GMBH Engine type (1): www.hatz-diesel.com Model: S/N: Build: Power: Displ: Engine number (2): Eng.Fam: Emission Control System: Power Category: ULTRA LOW SULFUR DIESEL FUEL ONLY. FOR MY2018 NONROAD DIESEL ENGINES. EU-Type: B-HAT-0045 Fig. 2 DFP10D... -
Page 11: Technical Data
Technical data Technical data DFP10D... - Page 12 Dimensions Fig. 3 1115 (25.6) (36.0) (43.9) (22.0) (17.7) Dimensions in millimetres (Dimensions in inch) Weights Operating weight (229) (lbs) Basic weight (227) (lbs) Water spraying system (optional equipment) (+ 15) (lbs) Transport wheels (optional equipment) (+ 9) (lbs) DFP10D...
- Page 13 Exciter system Frequency (5400) (vpm) Centrifugal force (4050) (lbf) amplitude 1.63 (0,064) (in) Water sprinkling system (optional equipment) Type of sprinkling Gravity feed Filling capacities Fuel (diesel) (0.8 each) (gal us) Water spraying system (1.9 each) (gal us) DFP10D...
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Page 14: Noise And Vibration Data
£ 2.5 m/s Total vibration value a on crushed rock determined acc. to ISO 5349 and EN 500. Associated uncertainty K = 0.2 m/s , determined acc. to EN 12096. Observe the daily vibration load (work safety acc. to 2002/44/EC). DFP10D... -
Page 15: Concerning Your Safety
Concerning your safety Concerning your safety DFP10D... -
Page 16: Basic Prerequisites
WARNING! Danger to life or danger of severe injuries if failing to comply! Sections marked accordingly indicate a dangerous situation that could lead to fatal or severe injuries, if this warning is disregarded. DFP10D... -
Page 17: Personal Protective Equipment
Safety shoes They protect against heavy falling parts and slipping on slippery ground. Protective gloves They protect the hands against scrapes, punctures or deeper injuries, irritating and caustic substances and burns. DFP10D... -
Page 18: Intended Use
Compaction of all types of soils Repair work on all types of soil Paving of walkways Work in trenches Underfilling and compaction of hard shoulders Intended use also includes compliance with the specified oper- ating, maintenance and repair measures. DFP10D... -
Page 19: Improper Use
Regular safety inspections by an expert / qualified person Performance of the prescribed maintenance work within the specified time Immediate performance of necessary repair work Exclusive use of original spare parts DFP10D... -
Page 20: Definition Of Responsible Persons
Observe your local laws and regulations. Rights, obligations and rules of conduct for driver or operator: The driver or operator must: be instructed about his rights and obligations, wear protective equipment as appropriate for the application, have read and understood the operating instructions, DFP10D... - Page 21 Persons under the influence of alcohol, medication or drugs are not allowed to operate, service or repair the machine. Maintenance and repair work requires specific knowledge and must therefore only be performed by trained specialists. DFP10D...
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Page 22: Basic Safety Regulations For Safe Operation
Machines which are not safe to operate or in traffic must be imme- diately taken out of service and shall not be used, until these defi- ciencies have been properly rectified. Safety installations and switches must neither be removed nor must they be made ineffective. DFP10D... -
Page 23: Handling Fuels And Lubricants
/ personal protective equipment physical and chemical properties stability and reactivity toxicological data environmental data notes on waste disposal information on transport legislation other data DFP10D... -
Page 24: Safety Regulations And Environmental Protection Regulations For Handling Diesel Fuel
Diesel fuel is an environmentally hazardous substance! – Always keep diesel fuel in proper containers. – Immediately bind spilled diesel fuel with an oil- binding agent and dispose of properly. – Dispose of diesel fuel and fuel filters according to regulations. DFP10D... -
Page 25: Safety Regulations And Environmental Protection Regulations For Handling Oil
Immediately bind spilled oil with an oil-binding agent. ENVIRONMENT! Oil is an environmentally hazardous substance! – Always keep oil in proper containers. – Immediately bind spilled oil with an oil-binding agent. – Dispose of oil and oil filter according to regula- tions. DFP10D... -
Page 26: Loading/Transporting The Machine
Fasten the lifting gear only at the specified lifting points. Danger to the life of persons if they step or stand under a sus- pended load. When lifting the machine avoid uncontrolled movements of the load. If necessary hold the load with guide ropes. DFP10D... -
Page 27: Start-Up Procedure
Do not inhale exhaust fumes, because they contain toxic sub- stances, which could cause damage to health, unconsciousness or even death. Avoid operation in closed or partly closed rooms, or ensure ade- quate ventilation when working in trenches. DFP10D... -
Page 28: Operation
Park the machine on horizontal, level, firm ground. Before leaving the machine: Shut down the engine, Secure the machine against accidental tipping over, Secure the machine against unauthorized use. Mark machines, which could be in the way, with a clearly visible sign. DFP10D... -
Page 29: Refuelling
Do not spill any fuel. Collect leaking fuel, do not let it seep into the ground. Wipe off spilled fuel. Keep dirt and water away from the fuel. A leaking fuel tank can cause an explosion. Ensure tight fit of the cover; if necessary, replace immediately. DFP10D... -
Page 30: Maintenance Work
‘Measures prior to extended shut-down period’ on page 87. It is not necessary to define a maximum storage period if these measures have been performed. 3.9.5 After maintenance work Reassemble all guards and protections. DFP10D... -
Page 31: Repair
Only operate the machine after it has been repaired. When replacing safety relevant components, only original spare parts must be used. Repairs must only be performed by an expert/qualified person. When performing welding work on the machine you should cover the fuel tank with insulating material. DFP10D... -
Page 32: Signage
Replace damaged and illegible stickers or signage immediately. Water START WARNING OPERATION California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants STOP Made by STOP Designation Type Nominal Power Operating Mass Year of Construction Serial-No. B-925-0022 Fig. 6 DFP10D... - Page 33 Warning sticker – California Proposition 65 WARNING California Proposition 65 Warning This product contains chemicals that cause cancer + chemicals that are reproductive toxicants B-DEC-0316 Fig. 8 Instruction sticker - Wear ear defenders Fig. 9 Information sticker - Guaranteed sound capacity level Fig. 10 DFP10D...
- Page 34 Concerning your safety – Signage Information sticker - Lashing point Fig. 11 Information sticker - Lifting point Fig. 12 Information sticker - Filler opening for water Water B-DEC-0218 Fig. 13 Information sticker Shut-off device/throttle lever Fig. 14 DFP10D...
- Page 35 Concerning your safety – Signage Brief operating instructions START Instruction sticker - Observe operating instructions OPERATION STOP STOP B-DEC-0364 Fig. 15 Maintenance sticker B-DEC-0332 Fig. 16 DFP10D...
- Page 36 Concerning your safety – Signage Machine type plate (example) Made by Designation Type Nominal Power Operating Mass Year of Construction Serial-No. Ammerländer Str. 93 D-26203 Wardenburg Made in Germany B-924-0002 Fig. 17 DFP10D...
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Page 37: Safety Components
Concerning your safety – Safety Components 3.12 Safety Components B-834-0294 Fig. 18 Heat protection cover Belt guard DFP10D... - Page 38 Concerning your safety – Safety Components DFP10D...
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Page 39: Indicators And Control Elements
Indicators and control elements Indicators and control elements DFP10D... -
Page 40: Engine
Indicators and control elements – Engine 4.1 Engine 4.1.1 Throttle lever Position “MIN” Idle speed position Position “MAX” Full load position B-834-0386 Fig. 19 4.1.2 Shut-off device Press Shut down the engine B-834-0386 Fig. 20 4.1.3 Recoil starter B-GEN-0084 Fig. 21 DFP10D... -
Page 41: Water Spraying System
4.2 Water spraying system Shut-off valve for water spraying system Fig. 22 4.2.1 Shut-off valve Position “0” Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quan- tity up to “MAX” position Fig. 23 DFP10D... -
Page 42: Transport Wheels
Indicators and control elements – Transport wheels 4.3 Transport wheels Fig. 24 Locking of guide handle Locking of transport wheels DFP10D... -
Page 43: Checks Prior To Start Up
Checks prior to start up Checks prior to start up DFP10D... -
Page 44: Notes On Safety
Danger of injury caused by rotating parts! – Before starting work on the machine make sure that the engine can not be started. Ä Chapter 6.4 ‘Parking the machine Park the machine safely in secured condition’ on page 57. DFP10D... -
Page 45: Visual Inspections And Function Tests
Check the condition of the fuel tank and fuel lines and for leaks. Check the bolted connections are tight and secure. Check the machine for contamination and damage. Check the hydraulic oil cooler for dirt. Check the starter rope for chafing. DFP10D... -
Page 46: Daily Maintenance
ð The oil level must be between the “MIN” and “MAX” marks. NOTICE! B-HAT-0063 Danger of engine damage! Fig. 26 – Do not overfill with engine oil. If the oil level is too low, top up oil to the “MAX” mark. Screw the oil dipstick in. DFP10D... -
Page 47: Checking The Fuel Level; Topping Up Fuel
Protective equipment: Working clothes Safety shoes Protective gloves Clean the area around the filling port. Diesel Remove the cap and check the filling level visually. Fill in fuel through a funnel with screen filter. Close the cap. B-834-0391 Fig. 28 DFP10D... -
Page 48: Checking The Rubber Buffers
Do not retighten the cylinder head fas- tening screws. – Do not retighten or adjust the setscrews on throttle control and injection system. Check all screw connections on the diesel engine for condi- tion and tight fit, retighten if necessary. DFP10D... -
Page 49: Checking The Water Level, Topping Up
Alternatively, the water tank can also be removed and transported for filling. Close the shut-off valve (1). Loosen the hose clamp and pull the hose (2) off the shut-off valve. Lift off the water tank upwards. B-834-0083 Fig. 32 DFP10D... - Page 50 Checks prior to start up – Daily maintenance DFP10D...
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Page 51: Operation
Operation Operation DFP10D... -
Page 52: Starting The Engine
Hearing protection Working clothes Protective gloves Safety shoes Ä Chapter 9.1 ‘Mounting the Mounting the guide handle guide handle’ on page 90. Fold down the guide handle into working position. Set the throttle lever to position “MIN”. B-834-0388 Fig. 33 DFP10D... - Page 53 ð At idle speed vibration is switched off. If white smoke comes out of the exhaust after a few unsuc- cessful starting attempts: Set the throttle lever to position “MIN”. Pull the starter handle 5-times completely out. Repeat the starting procedure. DFP10D...
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Page 54: Work Mode
The centrifugal clutch may be damaged! – Operate the machine only with the throttle lever in “MAX” position. Set the throttle lever to position “MAX”. ð Machine vibrates forward. Guide the machine by means of the guide handle. B-834-0389 Fig. 36 DFP10D... - Page 55 Always shift the throttle lever to position “MIN” (idle speed) for short work breaks. ð Vibration is switched off. For short work interruptions you should always park the Ä Chapter 6.4 ‘Parking the machine in secured condition machine in secured condition’ on page 57. B-834-0390 Fig. 37 DFP10D...
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Page 56: Switching The Water Spraying System On/Off
6.3 Switching the water spraying system on/off The water spraying system must be switched on and off by the shut-off valve: Position “0” Water spraying system off turn anticlockwise Water spraying system on infinite adjustment of the spraying quantity up to “MAX” position Fig. 38 DFP10D... -
Page 57: Parking The Machine In Secured Condition
Press and hold the shut-off device until the engine switches off. Release the shut-off device and make sure that it returns to its initial position. If necessary, pull the shut-off device gently to return it to its initial position. Secure the machine against unauthorised use. B-834-0386 Fig. 40 DFP10D... - Page 58 Operation – Parking the machine in secured condition DFP10D...
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Page 59: Loading / Transporting The Machine
Loading / transporting the machine Loading / transporting the machine DFP10D... -
Page 60: Loading The Machine
– Do not step or stand under suspended loads. Lift the machine carefully and lower it again at the intended B-834-0179 location. Fig. 41 If necessary, pull the machine by the handles on an even sur- face. Fig. 42 DFP10D... -
Page 61: Lashing The Machine To The Transport Vehicle
Fold down the guide handle. Pull at least two suitable lashing belts crosswise across the marked lashing point. Lash the machine securely to the transport vehicle as shown. Use suitable gear to prevent the guide handle from swinging over unintentionally. B-834-0180 Fig. 43 DFP10D... -
Page 62: Transport Wheels
Unlock the locking bolt (2) and fold down the transport wheels. B-834-0225 Fig. 44 Push the machine up by the guide handle and fold the trans- port wheels under the base plate. ð The machine can now be moved. B-834-0226 Fig. 45 DFP10D... -
Page 63: Maintenance
Maintenance Maintenance DFP10D... -
Page 64: Preliminary Remarks And Safety Notes
After maintenance work has been completed, dispose of fuels and lubricants, filters, sealing elements and cleaning cloths in an envi- ronmentally friendly way. After all maintenance work is completed reinstall all guards and safety installations. DFP10D... -
Page 65: Fuels And Lubricants
8.2.2 Fuel 8.2.2.1 Fuel quality The following fuel specifications are permitted: EN 590 ASTM D975 Grade-No. 1-D and 2-D BS 2869 A1/A2 In order to fulfil national emission regulations one must strictly use the legally required fuels (e.g. sulphur content). DFP10D... -
Page 66: Oil For Exciter Shaft Housing
8.2.3 Oil for exciter shaft housing Use only engine oils according to the following specifications: API CI-4 or higher quality Avoid mixing engine oils. NOTICE! Components may get damaged! – Do not use low-ash engine oils for the exciter shaft housing. DFP10D... -
Page 67: List Of Fuels And Lubricants
Ä Chapter 8.2.3 ‘Oil for exciter shaft Specification: (0.07 gal us) housing’ on page 66 Components may get damaged! Do not use low-ash engine oils for the exciter shaft housing. SAE 15W-40 SAE 10W-30 Water tank Water 7.0 l (1.8 gal us) DFP10D... -
Page 68: Running-In Instructions
Retighten the fastening screws on air filter, exhaust and other attachments. Retighten the bolted connections on the machine. Check the V-belt. Ä Chapter Check the oil level in the exciter shaft housing 8.8.4 ‘Checking the oil level in the exciter housing’ on page 86. DFP10D... -
Page 69: Maintenance Table
As required 8.8.1 Cleaning the cooling fins and the cooling air intake openings 8.8.2 Cleaning the machine 8.8.3 Cleaning the water spraying system 8.8.4 Checking the oil level in the exciter housing 8.8.5 Measures prior to extended shut-down period DFP10D... -
Page 70: Weekly
Clean the cover. NOTICE! Danger of engine damage! – Prevent dirt from getting into the air intake opening. B-HAT-0006 – Do not clean the air filter housing with compressed air. Fig. 48 Clean the filter housing with a clean, lint-free cloth. DFP10D... - Page 71 Insert the air filter (1) carefully into the filter housing and fasten it with the knurled nut (2). NOTICE! Danger of engine damage! – Ensure correct fit of air filter cover and seal. Close the cap (3). B-HAT-0006 Fig. 50 DFP10D...
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Page 72: Checking And Cleaning The Water Separator
Loosen the drain plug and drain the fluid until pure diesel fuel starts to run out. Collect the escaping fluid. Screw the drain plug back in tightly. Ensure leak tightness. Dispose of collected fluid in line with environmental regula- tions. B-HAT-0054 Fig. 52 DFP10D... -
Page 73: Annually
(protective gloves, protective clothing). – Avoid touching hot components. Unscrew the drain plug and collect any oil running out. B-HAT-0062 Clean the drain plug and screw it back in with a new seal Fig. 54 ring, tightening torque: 50 Nm (37 ft·lbf). DFP10D... - Page 74 (protective gloves, protective clothing, goggles). Use compressed air to blow the oil filter out from the inside to the outside. B-HAT-0049 Fig. 56 Check the seal rings for damage; replace if necessary. Cover the seal rings slightly with oil. B-HAT-0050 Fig. 57 DFP10D...
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Page 75: Checking, Adjusting The Valve Clearance
Before checking the valve clearance let the engine cool down. Preparations Protective equipment: Working clothes Protective gloves Ä Chapter 6.4 Park the machine in secured condition ‘Parking the machine in secured condition’ on page 57. Let the engine to cool down to ambient temperature. DFP10D... - Page 76 Check the valve clearance on the intake valve (IN) with a feeler gauge (1), adjust if necessary. Crank the engine further, until the intake valve is fully open. Check the valve clearance on the exhaust valve, adjust if necessary. Fig. 62 DFP10D...
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Page 77: Replacing The V-Belt
After a short test run check the valve cover for leaks. Fig. 65 8.7.3 Replacing the V-belt Protective equipment: Working clothes Safety shoes Protective gloves Park the machine safely Ä Chapter 6.4 ‘Parking the machine in secured condition’ on page 57. Allow the engine to cool down. DFP10D... - Page 78 Fig. 67 Install the new V-belt and pull the engine carrier back. Tighten the fastening screws (1) on both sides. B-834-0171 Fig. 68 Check tension of V-belt, tighten if necessary. ð Compression measurement: approx. 5 mm (0.2 in). Fig. 69 DFP10D...
- Page 79 Ä Chapter 2 ‘Technical data’ on page 11 Ä Chapter 6.4 ‘Parking the machine Park the machine safely in secured condition’ on page 57. If frequency incorrect: Check the engine speed. Check the V-belt. If necessary, contact our customer service. DFP10D...
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Page 80: Replacing The Air Filter
Close the cap (3). Fig. 72 8.7.5 Replacing the fuel filter NOTICE! Danger of engine damage! – Ensure strict cleanliness! Thoroughly clean the area around the fuel tank beforehand. – Never operate the engine after having removed the fuel filter. DFP10D... -
Page 81: Replacing The Starter Rope
Protective gloves Ä Chapter 6.4 Park the machine in secured condition ‘Parking the machine in secured condition’ on page 57. Allow the engine to cool down. Unscrew the fastening screws (1) and disassemble the recoil starter (2). Fig. 74 DFP10D... - Page 82 – Do not let the starter handle hit back. Slowly guide the starter handle back to initial position . Pull the starter handle to check the function and light move- ment of the recoil starter. Fig. 78 DFP10D...
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Page 83: Changing The Oil In The Exciter Housing
Tilt the machine slightly towards the oil drain side and secure it properly. Clean the area around filler screw (1) and drain plug (2). Unscrew the setscrew and the drain plug. Collect the running out engine oil. B-834-0302 Fig. 80 DFP10D... - Page 84 Clean the filler screw and screw it in with a low-strength sealing agent (e.g. spare parts number: DL 009 700 16). Fasten the filler, tightening torque: 40 Nm (30 ft·lbf). Dispose of oil in line with environmental regulations. B-834-0303 Fig. 82 DFP10D...
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Page 85: As Required
8.8.2 Cleaning the machine Protective equipment: Working clothes Protective gloves Park the machine in secured condition Ä Chapter 6.4 ‘Parking the machine in secured condition’ on page 57. Let the machine cool down to ambient temperature. DFP10D... -
Page 86: Cleaning The Water Spraying System
Protective equipment: Working clothes Safety shoes Protective gloves Drive the machine onto horizontal, level, firm ground. Park the machine safely Ä Chapter 6.4 ‘Parking the machine in secured condition’ on page 57. Allow the machine to cool down. DFP10D... -
Page 87: Measures Prior To Extended Shut-Down Period
Change the engine oil and clean the oil filter. Check cables, hoses and lines for cracks and leaks. Start the engine and run it for 15 to 30 minutes with idle speed. Check the oil levels. Clean the machine thoroughly. DFP10D... - Page 88 Maintenance – As required DFP10D...
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Page 89: Setting Up / Refitting
Setting up / refitting Setting up / refitting DFP10D... -
Page 90: Mounting The Guide Handle
Fig. 87 Force the guide handle apart and plug it onto the holding fix- tures. Lock and secure the guide handle on both sides with split pins. Fig. 88 DFP10D... -
Page 91: Troubleshooting
Troubleshooting Troubleshooting DFP10D... -
Page 92: Preliminary Remarks
Whenever a fault occurs you should therefore thoroughly read these instructions on correct operation and maintenance. If you cannot locate the cause of a fault or rectify it yourself by fol- lowing the trouble shooting chart, you should contact our customer service department. DFP10D... -
Page 93: Engine Malfunctions
Tank ventilation blocked Ensure sufficient ventilation of the tank. Air in the fuel system Check the fuel system for air ingress. Check the ventilation valve. Engine loses power Air filter contaminated Clean; replace if necessary and speed; exhaust smoke is black. DFP10D... - Page 94 Clean the cooling fins and the cooling air intake openings. Check air guide plates and ducts for com- pleteness and good sealing. Engine runs with Centrifugal clutch defective Have it checked by qualified expert per- high speed, but no sonnel. vibration. V-belt torn Replacing the V-belt DFP10D...
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Page 95: Disposal
Disposal Disposal DFP10D... -
Page 96: Final Shut-Down Of Machine
Ä Chapter 3.4 ‘Han- dling fuels and lubricants dling fuels and lubricants’ on page 23. Protective equipment: Working clothes Safety shoes Protective gloves Safety goggles Empty the fuel tank. Drain engine oil from engine and exciter housing. DFP10D...
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