Dynapac LG140 Operation & Maintenance Manual

Dynapac LG140 Operation & Maintenance Manual

Forward and reversing vibrating plate

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Forward and Reversing Vibrating Plate
The Dynapac LG140/160/200 are compact Forward/Reverse Vibratory Plates with excellent com-
paction data. Speed and compaction depth are regulated steplessly via hydraulic servo control of
the eccentric element. This gives the plate smooth motion and makes it very easy to operate.
All-round plates for compaction work close to piles and concrete bases. Also for floor filling and
foundations as well as backfill in pipe trenches. The LG160 is ideal for compaction on block paving
and patching work. The LG200 is an ideal plate for compacting sand and gravel in cable and pipe
The handle is suspended on special shock absorbers to keep it free from vibrations. A protection
frame with single-point lifting lug is covering all vital parts of the machine. The LG plates are desig-
ned for operation in well ventilated spaces, as all combustion engine machines.
LG140/160/200
Operation & Maintenance
ILG140EN4, June 2002
Petrol Engine:
Honda GX160
Honda GX200
Diesel Engine:
These instructions apply from:
LG140
PIN (S/N)
LG160
PIN (S/N)
LG200
PIN (S/N)
LG200
PIN (S/N)
trenches, foundation work, road repairs, etc.
We reserve the right to change specifications without notice.
Printed in Sweden (safety instructions included).
Hatz 1B20
*31400001*
Honda/Hatz
*31600001*
Honda/Hatz
*32000001*
Honda
*32001123*
Hatz

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Summary of Contents for Dynapac LG140

  • Page 1 *32001123* Hatz The Dynapac LG140/160/200 are compact Forward/Reverse Vibratory Plates with excellent com- paction data. Speed and compaction depth are regulated steplessly via hydraulic servo control of the eccentric element. This gives the plate smooth motion and makes it very easy to operate.
  • Page 2: Table Of Contents

    Diesel engine exhaust and some of its constituents are known to the starting any maintenance operations. State of California to cause cancer, birth defects, and other reproductive harm. Ensure good ventilation (air extraction) if the engine is run indoors. LG140/160/200 ILG140EN4...
  • Page 3: Machine Plate

    There are additional instructions relating to the engine, for which the manufacturer’s instructions are detailed in the engine manual. MACHINE PLATE Fill in all data below, when delivering and commissioning the machine. L000500A ................Engine Model Engine Number LG140/160/200 ILG140EN4...
  • Page 4: Safety Instructions (For All Light Products)

    Use only original parts. Use • Dust mask in dusty environments only the accessories recommended • High-visibility clothing by Dynapac. If modifications not ap- • Protective gloves proved by Dynapac are carried out, • Protective shoes these could result in serious injury Avoid wearing loosely fitting clothing that might...
  • Page 5: Starting The Machine

    There is a risk of carbon monoxide poisoning. Use the machine only for the purpose for which it is intended. Make sure you know how to stop the machine quickly in the event of an emergency situation. LG140/160/200 ILG140EN4...
  • Page 6 In all cases of uncertainty with regard to durability or wear, replace the hoses with new original hoses from Dynapac. Working with battery The battery contains poisonous and corrosive sulphuric acid.
  • Page 7: Safety When Driving

    ON, and driving speed can all cause the machine to topple even on a smaller slope than speci- fied here. Never leave the machine unattended with the engine running. Max 20° or 36% L000505A Driving on slopes LG140/160/200 ILG140EN4...
  • Page 8: Safety Decals, Location/Description

    SAFETY DECALS, LOCATION/DESCRIPTION L000278A LG140/160/200 ILG140EN4...
  • Page 9 283743 Diesel Use ear Warning - hot surfaces in (Hatz) protectors the engine compartment. Do not touch. Warning, hand and arm Lifting entanglement. Never reach point into the hazardous area. LG140/160/200 ILG140EN4...
  • Page 10: Fuel And Lubricants

    Engine fuel filter 93 69 64 V-belt LG140 28 12 53 LG160 28 12 53 LG200 28 13 45 28 12 49 Accessories Polyurethane plate cpl. LG160 P/N 280894 LG200 P/N 280895 Transport wheel cpl. LG140/160/200 P/N 281886 LG140/160/200 ILG140EN4...
  • Page 11: Technical Data

    The above noise level and vibration values were determined at normal speed of the engine with vibration on. The machine was placed on an elastic base. During operation these values may differ because of the actual operational conditions. LG140/160/200 ILG140EN4...
  • Page 12: Technical Data

    The above noise level and vibration values were determined at normal speed of the engine with vibration on. The machine was placed on an elastic base. During operation these values may differ because of the actual operational conditions. LG140/160/200 ILG140EN4...
  • Page 13: Technical Data - Dimensions

    (30.1) mm (in) (30.1) (30.1) (31.5) mm (in) (25.6) (25.6) (27.6) Contact area 0,09834 (152.4) 0,1341 (207.9) 0,1735 (268.9) Accessories Transport device Transport device Transport device Polyurethane plate Polyurethane plate )Total width LG140 = 385 mm (15.2 in) LG140/160/200 ILG140EN4...
  • Page 14: Operation - Honda Gx160/Gx200

    4. Open throttle fully. Move the choke valve to the close position. Do not use the choke if the engine is warm or the air temperature is high. L000512A 5. Turn the start button to position I. L000064A LG140/160/200 ILG140EN4...
  • Page 15: Operation – Honda Gx160/Gx200

    L000513A Stopping the engine 1. Throttle in neutral position. Let engine run a few minutes. L000510A 2. Turn the start button to position O. L000065A 3. Close the fuel cock. L000041A LG140/160/200 ILG140EN4...
  • Page 16: Operation - Hatz 1B20

    5. Turn the starter key through position II to III. Re lease the key as soon as the engine runs. Make sure that the key remains at position II so that the battery is charged. L000457A LG140/160/200 ILG140EN4...
  • Page 17: Operation – Hatz 1B20

    The ignition key must be turned to O, or else the machine will consume electric power. Always remove the key when you leave the L000510A machine, and keep it in a safe place. This will make it difficult for any unauthorized person to start and drive the machine. LG140/160/200 ILG140EN4...
  • Page 18: Operation - All Engine Types

    1. Forward (the hydraulic lever is pushed forward with small movements). 2. Reverse (the hydraulic lever is pushed backwards with small movements). 3. Stationary (the hydraulic lever is moved with small movements in the opposite direction until the machi- ne is stationary). L000511A LG140/160/200 ILG140EN4...
  • Page 19: Lifting, Transportation And Towing

    L000290A Transportation Always secure the machine firmly during all transportation. Place lashing band in a U shape around the bottom plate and secure both front and rear L000291A Machine ready for transportation 1. Lashing strap LG140/160/200 ILG140EN4...
  • Page 20: Maintenance - Service Points

    11. V-belt Every 10 hours of operation (daily) Item in fig. Maintenance see page Comments Check and replenish fuel Check and replenish lube oil Check for oil leakage Check and tighten engine parts Clean / replace air cleaner elements LG140/160/200 ILG140EN4...
  • Page 21: Maintenance – Service Points

    Adjust valve head clearance for intake and exhaust valves See engine manual. Every 1000 hours of operation Item in fig. Maintenance see page Comments Lap intake and exhaust valves See engine manual. Replace pistong rings See engine manual. LG140/160/200 ILG140EN4...
  • Page 22: Maintenance - Every 10 Hours Of Operation

    3. Check the battery (Hatz electric starter). We recommend reading the detailed motor instructions supplied with the machine. L000252A 1. Oil dipstick 2. Air cleaner 4. Check and, where necessary, tighten screws and nuts. L000028A 5. Keep machine clean. L000508A LG140/160/200 ILG140EN4...
  • Page 23: Maintenance - Every 100 Hours Of Operation

    1. Change oil (first change after 20 hours, together with engine filter). L000516A 1. Oil dipstick 2. Fuel filter 3. Oil filter 4. Oil drain plug/drain hose 2. Lubricate controls. L000253A 1. Oil dipstick 4. Oil drain plug LG140/160/200 ILG140EN4...
  • Page 24: Maintenance - Every 500 Hours Of Operation

    MAINTENANCE – EVERY 500 HOURS OF OPERATION 1. Replace fuel filter. (See engine manual) 2. Change oil. (See engine manual) 3. Replace oil filter. (See engine manual) 4. Replace air cleaner element. (See engine manual) L000253A L000252A LG140/160/200 ILG140EN4...
  • Page 25: Maintenance – Every 500 Hours Of Operation

    3. Fill with oil. 4. Tighten oil plug. L000401A L000402A Changing oil in hydraulic system Recommended oil: LG140 1,0 lit. Shell TX32 LG160 1,0 lit. Shell TX32 LG200 1,0 lit. Shell TX32 L000517A Lubricating of controls and 1. Remove old grease.
  • Page 26 Box 504, SE-371 23 Karlskrona, Sweden Phone: +46 455 30 60 00 Fax: +46 455 30 60 30 www.dynapac.com LG140/160/200 ILG140EN4...

This manual is also suitable for:

Lg160Lg200

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