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Invenco NCR OPTIC 12 Installation Instructions Manual

Retrofit kit for ovation 1
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INSTALLATION INSTRUCTIONS
OPTIC 12 Retrofit Kit for Ovation 1
Kit Number: 6002-0002-8801
497-0513445
Issue C

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  • Page 1 INSTALLATION INSTRUCTIONS OPTIC 12 Retrofit Kit for Ovation 1 Kit Number: 6002-0002-8801 497-0513445 Issue C...
  • Page 2 The product described in this document is a licensed product of NCR Corporation. NCR is a registered trademark of NCR Corporation. NCR RealPOS is a trademark of NCR Corporation in the United States and/or other countries. Other product names mentioned in this publication may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.
  • Page 3 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Kit Part Number: 6002-0002-8801...

  • Page 4: Release History

    All rights reserved No part of this document may be copied or reproduced in any form without prior written consent from Invenco. Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical...

  • Page 5: Table Of Contents

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Contents Release History ........................2 Introduction ........................4 Tools Required ....................... 4 Installation Kit Contents ..................5 Safety & Compliance Information ................... 7 Preliminary Precautions ..................

  • Page 6: Introduction

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 1 Introduction The documentation provides some basic guidelines for installing the Optic 12 / G7 Outdoor Payment Terminal (OPT) system. This Retro-Fit Kit can be installed into either Side A or Side B of a Wayne Ovation dispenser; ...

  • Page 7: Installation Kit Contents

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Installation Kit Contents Unpack the Retro-Fit Kit and check that all of the parts listed below are present. Display RFK Panel (MZ0076): Contactless RFK Panel with cables (MZ0077): Note: ADA Keypad (IA0004) is optional extra Keypad RFK Panel (MZ0075):...
  • Page 8 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Keypad RFK Gasket (MP0527): Contactless RFK Gasket (MP0525+MP0589): MP0589 MP0525 Display RFK Gasket (MP0526): Cable Kit (IA0043): EK0127 Wayne Pump to InvencoLink EK0129 Cat-5e, Flexible, RED EK0131...

  • Page 9: Safety & Compliance Information

    Read, understand and follow this manual and any other labels or related materials supplied with the equipment. If you do not understand a procedure, call an Invenco Authorized Service Centre or Invenco Service Officer. It is imperative to your safety and the safety of others to understand the procedures...

  • Page 10: Follow The Regulations

    Replacement Parts Use only genuine Invenco replacement parts and retrofit kits on your installation. Using parts other than genuine Invenco replacement parts could create a safety hazard and violate local regulations.

  • Page 11: No Open Flames

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. 3.1.2 No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapour.

  • Page 12: Approvals

    Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by various bodies. The Invenco G7 Modules have a UL File Reference of MH61528 and carry labels similar to this: 3.1.8 Laser Warning Some modules of the G7 OPT may incorporate a barcode reader. The barcode reader incorporates a laser aiming system.

  • Page 13: Installation Guide

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 4 Installation Guide 1. Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit. 2.
  • Page 14 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Side-A Side-B IGEM Board Serial Plate Fig 1.1a – Identifying Side-A using Fig 1.1b – Identifying Side-B using IGEM Board Serial plate 3.
  • Page 15 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Scan Panel Card Reader Assembly QVGA Panel Assembly (QCAT Board) Fig 2 – Door in its fully open and locked position 5.
  • Page 16 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Ground Strap Keypad Connection Customer Keypad 6. Unplug the card reader cable assembly. (Fig 5) Card Reader Cable Fig 5 – Card Reader Cable 7.
  • Page 17 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Fig 4 – location of card reader panel screws 8. Unplug every cable on the QCAT Board Assembly and unscrew any ground screws that may be fastened to the board.
  • Page 18 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Pump communication Ground cable screw Ground screw Fig 6 – Unplug every component on the QCAT Board 9. Unplug any peripherals (such as backlights) that may be connected to the QVGA Panel. (Fig 7a,b)
  • Page 19 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Peripheral Cables Fig 7a – Example of possible existing Fig 7b – Terminal connecting peripheral cables peripheral power 10. Remove the QVGA Panel. Note: There are two different dispenser configurations in which each one involves different steps in order to remove the QVGA Panel.
  • Page 20 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide QVGA Retainer QCAT Bracket Board Fig 8a – Identifying the QVGA Bracket and QCAT Board QCAT Board Screws Shield Fig 8 – location of QCAT Board screws and “High Voltage” Shield Caution: The QVGA display glass is secured in place by the QVGA retainer bracket (removed in sub-step 2).
  • Page 21 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide QVGA Display Glass Fig 9 – Front side of QVGA Panel showing display glass 2) Remove and discard the four #6 ¼” screws that fasten the QVGA retainer bracket and QVGA display glass to the door assembly.
  • Page 22 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Fig 11 – QVGA LCD display, retainer, and glass after removal 3) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 23 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Fig 13 – QVGA Panel and Customer keypad after removal Removal of QVGA Panel (Setup 2 1) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 24 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Fig 13.2 – QVGA Panel after removal 11. Remove and discard the six #6 screws that fasten the Scan Panel to the dispenser door. The Panel can be discarded.
  • Page 25 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Fig 15 – Scan panel after removal 12. The disassembly process is complete for this side. For a double-sided installation, repeat Steps 3-11 for the other side.

  • Page 26: Pre-Installation Procedure

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Pre-Installation Procedure There are one or two pre-installation procedures to be performed, depending on which side you are installing:  If you are installing Side A, perform procedures 4.2.1 and 4.2.2. ...
  • Page 27 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide a. Apply sticky residue cleaner to the cleaning rag and wipe away all the adhesive residue. b. Use the flat bladed scraper or the putty knife on stubborn areas, taking care not to gouge the plastic surface.

  • Page 28: Install The Invencolink Converter

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Keypad (gasket part number MP0527): RFK Panel 1. Apply new gasket, starting with the horizontal segment along the top edge of the bezel opening. Peel off the backing paper on this segment only, align the gasket in the gasket channel and press into place.

  • Page 29: Installation Procedure

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on. 1.
  • Page 30 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide MN0031 LockNuts 2. The EK0137 AC Mains cable has double-connectors at one end and a single connector at the other end. Plug the single-connector end into the mains connection on the EZ0429 PSU Plate Assembly.
  • Page 31 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 4. Connect the Plug on the double-connector end of the EK0137 AC Mains cable into the Socket on the pump’s relay board: 5.
  • Page 32 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide EK0127 “LINE” connector b. Locate the purple/brown pump data cable that was marked during disassembly and plug in the white connector of EK0127. 7.
  • Page 33 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 9. Gather the DC Power cable from the EZ0429 PSU Plate Assembly and both EK0129 Red and EK0131 Yellow patch cables, and place them in the bottom of the pump cabinet near the side you are installing, ready for connection.
  • Page 34 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 12. Tighten all of the screws with a Philips-head screwdriver. 13. Please continue with Step 14. 14. Carefully place the (MZ0075) Keypad RFK Panel into the mid-right opening (looking from the outside) of the pump door.
  • Page 35 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 15. Carefully start four MS0148 M3x10 screws into the bushes on the inside of the Keypad RFK Panel. 16. Tighten all of the screws with a Philips-head screwdriver. 17.
  • Page 36 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Viewed from inside the pump door. Left style requires the bracket from the RFK parts. Right style accepts the RFK Panel as is. 19.
  • Page 37 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide MP0590 Bracket fitted Viewed from inside the pump door, RFK panel installed. Left style with bracket fitted. Right style without bracket. 21.
  • Page 38 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide DC Power Connection b. Insert the Audio connector (shown) from MZ0076 into the keypad module AUD socket. Audio Connection...
  • Page 39 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Refer to the below pictures for the next two connections MZ0077 Keypad USB Barcode USB c. Insert the keypad USB connector (shown) from MZ0076 into the keypad module USB socket.
  • Page 40 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Barcode USB Connection e. Insert the Contactless RF connector (shown) from MZ0077 into the keypad module NFC ANT socket. Contactless RF Connection Insert the Contactless LED connector (shown) from MZ0077 into the keypad module NFC LED socket.
  • Page 41 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Contactless LED Connection 22. If this installation has an ADA keypad (found beside the Contactless module on the Contactless RFK Panel), insert the ADA connection cable (shown bottom left) from that module into the Display RFK Panel ADA socket.
  • Page 42 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 23. Locate the DC POWER and SERIAL 1 connectors on the Display RFK Panel (use pictures below). Connectors are under this cover in these positions DC, SERIAL 1, ETHERNET DC Power SERIAL 1...
  • Page 43 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 26. Locate the ETHERNET connector on the Display RFK Panel (also use picture in Step 23). ETHERNET 27. Plug the EK0131 YELLOW patch cable (from Step 10) into the ETHERNET socket and ensure it clips into place.
  • Page 44 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide b. Unplug the existing data cable from the printer and replace it with the 2x5-way connector on EK0153 as shown. The old data cable can be discarded – it will not be re-used. Unplug this cable 30.
  • Page 45 DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide Remove paper d. Place each Exciter in turn in position on the inside of the Pump Door. Press gently on the rear of each Exciter in the five positions and hold pressure for at least thirty seconds to enable the adhesive to stick properly.

  • Page 46: Wiring Completion

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 33. Close and lock the pump doors (both sides if open): a. Lift the latch lever to release the door. b. Swing the door shut slowly ensuring that cables are not being pinched. If cables are being pinched open the door and re-secure the cables before re-closing it.

  • Page 47: First Power-Up

    DCV-00206 Document Number Dec. 2016 Date Released Revision Number/Security level R00 S2 Retrofit G7+InvencoLink Wayne Ovation (US) Installation Guide 5 First Power-Up Once the installation is complete and the wiring is certified (if necessary), power may be applied. The G7 OPT takes a couple of minutes to complete its start-up phase, during which several information screens will be presented.

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6002-0002-8801

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