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Invenco NCR OPTIC 5 Installation Instructions Manual

For gvr encore 500s ecim
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INSTALLATION INSTRUCTIONS
NCR OPTIC  5 for GVR Encore 500s ECIM
Kit Number: 6001-0004-8801
497-0513407
Issue B

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Summary of Contents for Invenco NCR OPTIC 5

  • Page 1 INSTALLATION INSTRUCTIONS NCR OPTIC  5 for GVR Encore 500s ECIM Kit Number: 6001-0004-8801 497-0513407 Issue B...
  • Page 2 The product described in this document is a licensed product of NCR Corporation. NCR is a registered trademark of NCR Corporation. NCR RealPOS is a trademark of NCR Corporation in the United States and/or other countries. Other product names mentioned in this publication may be trademarks or registered trademarks of their respective companies and are hereby acknowledged.
  • Page 3 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Kit Part Number: 6001-0004-8801...

  • Page 4: Release History

    All rights reserved No part of this document may be copied or reproduced in any form without prior written consent from Invenco. Invenco has taken great effort to verify the accuracy of this document but assumes no responsibility for any technical...

  • Page 5: Table Of Contents

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Contents Release History ........................2 Introduction ........................4 Tools Required ....................... 4 Installation Kit Contents ..................5 Safety & Compliance Information ................... 7 Preliminary Precautions ..................

  • Page 6: Introduction

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 1 Introduction The documentation provides some basic guidelines for installing the Optic 5 / G6 Outdoor Payment Terminal (OPT) system. This Retro-Fit Kit can be installed into either Side A or Side B of a GVR Encore 500S dispenser;...

  • Page 7: Installation Kit Contents

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Installation Kit Contents Unpack the Retro-Fit Kit and check that all of the parts listed below are present. RFK Hatch Panel (MZ0108) PSU plate with cables (EZ0408): with pre-installed G6 OPT: Isolating Cover with captive screws (MZ0116):...
  • Page 8 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide MS0150 SCREW, SEMS, #6-20 X 3/8", TYPE Cables: B, HEX HEAD 1/4", SS410, WASHER 3/4" EK0124 MN0031 NUT, SEMS, #8-32 UNC Gilbarco Pump to Pump Adaptor MF0046 FASTENER, CABLE CLIP MS0166 SCREW, #10-32 x 3/4", SERRATED...

  • Page 9: Safety & Compliance Information

    Read, understand and follow this manual and any other labels or related materials supplied with the equipment. If you do not understand a procedure, call an Invenco Authorized Service Centre or Invenco Service Officer. It is imperative to your safety and the safety of others to understand the procedures...

  • Page 10: Follow The Regulations

    Replacement Parts Use only genuine Invenco replacement parts and retrofit kits on your installation. Using parts other than genuine Invenco replacement parts could create a safety hazard and violate local regulations.

  • Page 11: No Open Flames

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. 3.1.2 No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapour.

  • Page 12: Approvals

    Invenco develops and maintains its hardware and software products using industry-standard quality processes, and is audited by various bodies. The Invenco G6 Modules have a UL File Reference of MH61528 and carry labels similar to this: 3.1.8 Laser Warning Some modules of the G6 OPT may incorporate a barcode reader. The barcode reader incorporates a laser aiming system.

  • Page 13: Installation Guide

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 4 Installation Guide 1. Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit. 2.
  • Page 14 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide GBCO Lock Lower Panel Door Fig 1.1 – Location of Panel Door and Lock 4. Undo the lower door latch located underneath the left-hand side of the Main Dispenser Door. 5.
  • Page 15 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Side A has Dispenser label in here Fig 1.3 – Main Dispenser Door in fully opened position 6. Unfasten the cable clips holding the Monochrome Display assembly cables, and unplug the cables.
  • Page 16 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Customer Keypad Card Reader Fig 1.5 – Location of Card Reader and Customer Keypad 8. Remove and discard the three ¼” screws that fasten the ADA keypad plate to the dispenser door (if present).
  • Page 17 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Fig 1.7 – Location of ADA keypad cable assembly 10. Unplug the Softkey cable assembly from both the Softkeys and the Door Node at terminal position P2106 (If present).
  • Page 18 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Fig 1.9 – Location of Card Reader plate screws 12. Remove and discard the three #6-3/8” sheet-metal screws that fasten the PPU assembly to the door.
  • Page 19 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 14. Remove the Product ID Overlay to expose screws. (Fig 1.12) Note: Removing the Product ID Overlay will render it unusable. A new overlay will need to be applied during the installation process.
  • Page 20 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 16. Remove the four #6-3/8” sheet-metal screws fastening the Door Node to the back side of the Dispenser Door. Save these screws for later re-use during installation. Carefully set the Door Node inside the electronics cavity out of the way.
  • Page 21 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Fig 1.16a – Dispenser Door after CIM removal Fig 1.16b – CIM Panel with components after removal 19. Locate the Printer Assembly.
  • Page 22 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Printer Assembly 20. Pull the Printer Mechanism fully forward. Pull Printer Mechanism away from dispenser 21. Unplug both the power cable and the USB data cable.
  • Page 23 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Power Cable USB Data Cable 22. Unfasten the cable restraints on the Printer Assembly. There is one on the top of the Printer Shield, one on the side of the Printer Mechanism, and one on the back-side of the Printer Mechanism.
  • Page 24 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 24. Pull the Printer Cables through the back of the Printer Assembly and lay them inside the Electronics Cavity. 25. Remove the Ground Screw located on the Electronics Cavity Interior Channel, left of the Printer Assembly.
  • Page 25 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Printer USB Data Cables 30. Unplug the printer’s power cable from the Power Supply Assembly terminal P4 for Side-A (P5 for Side-B).
  • Page 26 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide CRIND Control Node CPU Board Fig 1.17 – Location of CRIND Control Node and CPU Board 34. There are two LON terminal locations on the CRIND Control Node. Locate which LON Cable directly connects the CRIND Control Node and the CPU Board.
  • Page 27 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide LON Cable Fig 1.18c,d – LON Cable before (left) & after (right) removal 35. Unplug the remaining LON Cable from the CRIND Control Node and plug it in the now open LON terminal on the CPU Board.
  • Page 28 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Fig 1.19 – CRIND Control Node after removal 39. Remove and discard the three 9/32” nuts that are fastening the CRIND Control Bracket to the upper electronics rail in the electronics cavity.
  • Page 29 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Fig 1.21 – CRIND Control Bracket after removal 41. The disassembly process is complete. The dispenser is now ready for the Installation procedure to begin.

  • Page 30: Pre-Installation Procedure

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Pre-Installation Procedure 4.2.1 Communications This Retro-Fit Kit does not include a communications method for the OPT. When this Retro-Fit Kit is being installed on Side A (i.e.
  • Page 31 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Position gasket Position gasket so it carefully side-to-side touches this surface 5. Then fold the gasket over the bottom edge of MZ0108 and press it down to form ensure it’s in full contact.

  • Page 32: Installation Procedure

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on. 1.
  • Page 33 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide MN0031 Nut placed 2. Cable EK0124 has three connectors at one end and a single connector at the other end. EK0124 is supplied with a “dummy plug”...
  • Page 34 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide EK0124 from Side Two, EK0124 from Side One dummy plug removed 3. Connect the large white plug at the single-connector end of EK0124 into the AC power connector on the EZ0408 PSU Plate Assembly.
  • Page 35 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 6. For Side A only: c. install the Green connector on EK0139 into the “LINE” socket on InvencoLink converter on EZ0408. EK0139 connector d.
  • Page 36 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Remove 7 screws 8. Ease the top of the PPU panel forwards out of the dispenser door about an inch or so. 9.
  • Page 37 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide To avoid damaging the pump door plastic in the following steps where screws are being placed into the Encore 500S pump door, it is very important to start each screw by hand, ensuring you use the existing thread.
  • Page 38 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 16. Ease the RFK Hatch Panel gently into the gap until it is vertical against the screw bushes on the Encore 500S pump door.
  • Page 39 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 17. Insert the two MS0101 screws ready from Step 15 into bushes on either side of the RFK Hatch Panel. If there any bushes stripped or split or otherwise unusable discontinue the retro-fit process and contact technical support for advice.
  • Page 40 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 21. Press the PPU circuit board gently back into place against the Encore 500S pump door, then insert three MS0150 hex-headed screws. Tighten the screws with a ¼” nut driver. 22.
  • Page 41 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 25. Remove the two Philips head screws on the cable-retention bracket on the OPT unit and remove the bracket (keep the screws and the bracket). Cable-retention bracket Remove screws...
  • Page 42 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Red into Black socket, Yellow into Silver socket c. Clip the green earth cable from the EZ0408 PSU plate onto the ¼” tab on the OPT paper- holder frame: ¼”...
  • Page 43 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Use cable-tie thru feature on back of G6 OPT 28. Place an MF0046 cable clip beneath the rib on the RFK Hatch Panel as shown: Place cable clip here 29.
  • Page 44 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 8 screw positions c. Plug an EK0130 Grounding Cable onto the tab on the left of the Isolating Cover: EK0130 d.
  • Page 45 DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide Gather any excess wire of EK0130 and tidy it into the loom. 32. Replace the PPU selector buttons on the front of the Encore 500S Pump Door. Ensure you keep the same order as noted in Disassembly Step 13.

  • Page 46: Wiring Completion

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 36. Reinstall the panel below the door and lock it. d. Tilt the top of the panel outwards and insert its bottom lip first. e.

  • Page 47: First Power-Up

    DCV-00214 Document Number Mar. 2017 Date Released Revision Number/Security level R00 S2 Retrofit G6+InvencoLink GVR Encore 500S (US) Installation Guide 5 First Power-Up Once the installation is complete and the wiring is certified (if necessary), power may be applied. The G6 OPT takes a couple of minutes to complete its start-up phase, during which several information screens will be presented.

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