LEGRAND XL3 160 Instruction Manual
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LEGRAND XL3 160 Instruction Manual

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XL³ 160
DISTRIBUTION CABINETS
THE GLOBAL SPECIALIST IN ELECTRICAL AND
DIGITAL BUILDING INFRASTRUCTURES

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Summary of Contents for LEGRAND XL3 160

  • Page 1 XL³ 160 DISTRIBUTION CABINETS THE GLOBAL SPECIALIST IN ELECTRICAL AND DIGITAL BUILDING INFRASTRUCTURES...
  • Page 2 In accordance with its continuous improve- ment policy, Legrand reserves the right to change the specifications and illustrations common to the whole range... all with a modern design without notice. All illustrations, descrip- tions and technical information included and finish.

  • Page 3: Table Of Contents

    Wiring and connection ............35 Finishes .................. 37 Distribution ................38 Supply busbars, terminal blocks, distribution terminals and modular distribution blocks ........... 38 Appendices ................41 Fitting key barrels ..............41 Dimensions ................42 Accessories ................44 XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 4: Safety Instructions

    Voltage / Current / Temperature values other than those specified in the Documentation. Legrand declines all responsibility for any modification or repair of the equipment making up the enclosure that is not authorized by ■...
  • Page 5 However, it is always the customer’s responsibility to verify and validate that Legrand products are suitable for its installation and use. The customer must ensure proper installation, maintenance and operation of the equipment to avoid any risk of injury to person- nel or damage to property in the event of product failure, especially for applications that require a very high level of safety (e.g.,...

  • Page 6: Class Ii Insulated Cabinets

    CLASS II INSULATED CABINETS XL³ 160 insulated cabinets are cabinets with dimensions optimised distribution up to 160 A. These cabinets are divided into: - “Fully modular” cabinets with 2 to 6 rows. These can take DPX³ 160 and Vistop up to 160 A without the need for any accessories.
  • Page 7 0 202 75 0 202 76 0 202 75 0 202 76 Solid Flat doors 0 202 82 0 202 83 0 202 84 0 202 85 0 202 86 0 202 85 0 202 86 Glass XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 8: Preparing The Cabinets

    CLASS II INSULATED CABINETS PREPARING THE CABINETS 160 insulated cabinets are supplied 160 offers you three possibilities, to suit your preferred way of fitted with 2 rails on a removable working: chassis, faceplates, wire guide rings for vertical wiring, and a brass terminal block for connecting protective conductors.
  • Page 9 In this case, it is not necessary to remove the faceplate support It is very easy frame. Simply unscrew the side panel retaining screws. to work on the chassis once it has been removed from the cabinet Each side panel is held in place by 2 screws XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 10: Mounting Devices

    CLASS II INSULATED CABINETS MOUNTING DEVICES MOUNTING THE DPX³ MOUNTING VISTOP 63 TO 160 A • DPX Vistops with side/front handle are supplied with the Is mounted on an omega rail or on a plate in XL cabinets accessories needed to locate the handle on the outside of the and enclosures.
  • Page 11 60 A) with plates Cat. Nos. 4 011 82/91, or subscriber circuit breaker + Linky-compatible single-phase meter Cat. No. 4 011 81 Kit Cat. No. 0 202 31 supplied with connection plate for subscriber circuit breaker + Linky three-phase electronic meter XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 12: Wiring And Connection

    CLASS II INSULATED CABINETS WIRING AND CONNECTION WIRING ENSURING EQUIPOTENTIAL BONDING • Guide rings 160 cabinets take guide rings 160 cabinets are equipped with Cat. No. 0 200 94 for horizontal wiring. The cabinet chassis can be connected guide rings for vertical wiring (1 per These rings are fixed directly below the to earth using the threaded holes.
  • Page 13 Legrand IP 2X terminal blocks are installed on 12 x 2 flat bars Cat. No. 0 048 19, fixed Cat. No. 373 00 can be installed either either on the built-in insulating supports, or on supports Cat. No. 0 200 50.
  • Page 14 CLASS II INSULATED CABINETS DISTRIBUTION SYSTEMS 160 cabinets can take various horizontal and vertical distribution systems. • Three-phase horizontal distribution using auto HX 4-pole • Three-phase horizontal distribution using 125  A supply busbar, ½ row (Cat. No. 4 052 31). This model is supplied plug-in HX supply busbar with 24 modules Cat.
  • Page 15 The side panels are easy to cut using a jigsaw Plate Cat. No. 0 200 71 with knockout cable entries can be installed instead of an upper or lower side panel. Knocking out the feedthroughs Anchoring the cables XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 16: Installation And Finishes

    CLASS II INSULATED CABINETS INSTALLATION AND FINISHES FIXING THE CABINETS • Internal fixings • External fixings Remove the insulating screw covers Wall-mounting lugs Cat. No. 0 201 50 can be installed in a horizontal or vertical from the 4 internal fixing points on the position.
  • Page 17 2 screws provided The door pins are designed to be inserted and removed without a tool When fitting the handle, it is essential to fit the metal bracket so that the door locks correctly XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 18 All-metal raised door Glass raised door a plastic insulated body and the contact blocks provide IP 2X protection For more information, consult workshop specifications EN 61439-1 & 2 available from www.legrand.com/ecatalogue Self-adhesive document holder Cat. No. 0 365 82...

  • Page 19: Vertical Joining

    Mark the cutting limits on the side panels of the cabinets to be joined together, and the 4 screws and 4 M6 nuts in position, but do mark where the 4 holes are to be drilled. not tighten them fully. Use the terminal block supports as marking guides. XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 20 CLASS II INSULATED CABINETS STRENGTHENING JOINING The joined unit can be reinforced using using kit Cat. No. 0 200 22. 25 mm Position the cabinets on their sides to align them perfectly, then carry out the final tightening 100 mm Kit Cat.
  • Page 21 Notes XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 22 METAL CABINETS Metal 160, fully modular cabinets with dimensions optimised for distribution up to 160 A. They can take DPX 160 and Vistop up to 160 A. The XL 160 cabinet has been designed for ease of wiring and connection: - side panels can be removed individually - removable chassis 160 cabinets also offer original solutions...
  • Page 23 Glass 0 202 72 0 202 73 0 202 74 0 202 75 0 202 76 Solid Flat doors 0 202 82 0 202 83 0 202 84 0 202 85 0 202 86 Glass XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 24: Metal Cabinets

    METAL CABINETS PREPARING THE CABINETS Metal XL 160 cabinets are supplied fitted with rails on removable chassis, faceplates, a cable entry plate and a 160 offers you two possibilities, to suit your preferred way of working: brass terminal block for connecting protective conductors.

  • Page 25: Mounting Devices

    A template is provided with the side handle for drilling the side panel. It is very easy to work on the chassis once it has been removed from the cabinet The handle is mounted directly on the cabinet side panel. XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 26: Wiring And Connection

    METAL CABINETS WIRING AND CONNECTION WIRING • Guide rings 160 cabinets take guide rings 160 cabinets can take guide rings Cat. No. 0 200 93 for vertical wiring. These Cat. No. 0 200 94 for horizontal wiring. rings can be mounted on the right or left. They simply clip onto the insulating These rings are fixed directly below supports of the rails.
  • Page 27 A second bar Cat. No. 373 00 can be installed either on the integrated supports, or on the guide rings Cat. No. 0 200 94 Guide rings Cat. No. 0 200 94 enable an additional brass bar Cat. No. 0 373 00 to be installed between the rows XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 28 METAL CABINETS INSERTING AND FIXING CABLES The DLP/cabinet or housing The cable entry plate (can be cut to service duct joining strip Cat. size) supplied with the metal cabinets No. 0 201 60 improves the is fitted after one of the upper or lower finish and increases the cable spreading volume side panels has been cut.

  • Page 29: Installation And Finishes

    625 mm 250 mm Vertical Horizontal Cabinets A (mm) B (mm) C (mm) Fixing centre Fixing centre (mm) (mm) 0 200 02 0 200 03 0 200 04 0 200 05 0 200 06 1100 XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 30 METAL CABINETS FACEPLATES AND MARKING FITTING THE DOORS The faceplates are locked using a sealable ¼ turn fastening. The equipotential link The doors can be fitted to open to the with the enclosure is created automatically by the ¼ turn locking rotary slider. left or the right.
  • Page 31 Vistops. For more information, consult workshop specifications EN 61439-1 & 2 available from www.legrand.com/ecatalogue EQUIPOTENTIAL BONDING The doors are equipped with studs for connecting the equipotential link conductor Cat. No. 0 373 85 when control and signalling units with voltage > 50 V are fitted.

  • Page 32: Flush-Mounting Cabinets

    FLUSH-MOUNTING CABINETS XL³ 160 insulated cabinets are cabinets with dimensions optimised distribution up to 160 A. These cabinets are divided into: - “Fully modular” cabinets with 3 to 6 rows. These can take DPX³ 160 and Vistop up to 160 A with no need for any accessories.
  • Page 33 0 202 74 0 202 75 0 202 76 0 202 75 0 202 76 Solid Flat doors 0 202 83 0 202 84 0 202 85 0 202 86 0 202 85 0 202 86 Glass XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 34: Preparing The Cabinets

    FLUSH-MOUNTING CABINETS PREPARING THE CABINETS 160 flush-mounting cabinets are supplied ready-assembled. They consist of a WIRING AT THE BACK OF THE BOX metal flush-mounting box, a removable chassis equipped with 3 rails, a faceplate support finishing frame, insulated faceplates and a brass bar. Removing the finishing frame provides a wide access area for wiring at the back of the box.

  • Page 35: Flush Mounting

    H (mm) 0 200 13 Pull up the masonry anchors 0 200 14 0 200 15/25 617 mm 0 200 16/26 1090 700 mm Open up the cable feedthroughs: wide pre-cut sections make this task easier XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 36: Mounting Devices

    FLUSH-MOUNTING CABINETS MOUNTING DEVICES MOUNTING LIMITED-POWER KITS MOUNTING THE DPX³ ■ DPX Cabinets with dedicated space, Cat. Nos. 0 200 25 and 0 200 26, can take the limited- Is mounted on an omega rail or on a power connection kit Cat. No. 0 202 30. This kit has two 2 x 8-module 2 rails to plate in XL cabinets and enclosures.

  • Page 37: Wiring And Connection

    These rings are fixed directly below 160 cabinets also take Lina 25 horizontal ducting: use M6x10 mm insulating screws the rails. Cat. No. 0 367 74 to fix the ducting directly on the uprights Fitting a guide ring for horizontal wiring XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 38 FLUSH-MOUNTING CABINETS IP 2X DISTRIBUTION TERMINAL ENSURING EQUIPOTENTIAL BLOCKS BONDING The cabinet chassis can be connected 160 flush-mounting cabinets can to earth using the threaded holes. take 12 x 2 flat bars Cat. No. 0 048 19 for IP 2X terminal blocks. 32.5 mm 33.5 mm Cutting out and drilling bars Cat.

  • Page 39: Finishes

    The faceplates are locked using a 1/4 turn fastening; their shape makes them easy to handle When fitting the handle, it is essential to fit the metal bracket so that the door locks correctly Sealing the faceplate in locked position XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 40: Distribution

    DISTRIBUTION SUPPLY BUSBARS, TERMINAL BLOCKS, DISTRIBUTION TERMINALS AND MODULAR DISTRIBUTION BLOCKS Legrand distribution blocks for use in XL 160 cabinets meet the needs of a wide range of requirements, providing ease of use and maximum safety. HX³ SUPPLY BUSBARS DISTRIBUTION TERMINAL BLOCKS...
  • Page 41 These models are equipped with automatic output terminals. • Three-phase horizontal distribution using 125 A plug-in supply busbar with 24 modules Cat. No. 4 052 40 using accessory Cat. No. 4 052 24. 4 052 24 4 052 40 XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 42 These combine compactness and high connection capacity. They clip onto the 3 rails. Legrand modular distribution blocks are fully insulated: they are used at the supply end of the panel up to 250 A or in subgroups of outputs in panels with a higher power rating.

  • Page 43: Appendices

    Insert the pin in the notch towards the front Combine the adaptor casing and barrel assembly with the aluminium-coloured adaptor Insert the assembled barrel in the body of the Insert the assembled barrel in the body of the handle handle XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 44: Dimensions

    DIMENSIONS INSULATED AND METAL CABINETS FLUSH-MOUNTING CABINETS FLUSH-MOUNTING CABINETS A (MM) B (MM) CABINETS INSULATED METAL (MM) 0 200 13 4 018 02 0 200 02 0 200 14 4 018 03 0 200 03 0 200 15/25 4 018 04 0 200 04 0 200 16/26 1090...
  • Page 45 Notes XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...

  • Page 46: Accessories

    ACCESSORIES FLUSH- FIXING ACCESSORIES INSULATED METAL MOUNTING Wall mounting lugs (x4) 0 201 50 0 201 00 Fixing accessories for hollow partition (x4) 0 200 10 FLUSH- TERMINAL BLOCKS INSULATED METAL MOUNTING Supports for 12 x 2 flat bar 0 200 50 12 x 2 flat bar for IP 2X terminal block (1 m) 0 048 19 0 048 19...
  • Page 47 0 016 65 0 016 65 0 016 65 1/2 modules) 24-module adhesive label holder 3 397 55 3 397 55 3 397 55 36-module adhesive label holder 3 397 56 3 397 56 3 397 56 XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 48 FLUSH- ACCESSORIES FOR DOORS INSULATED METAL MOUNTING Key barrels type 405 0 202 91 0 202 91 0 202 91 Key barrels type 455 0 202 92 0 202 92 0 202 92 Key barrels type 1242 E 0 202 93 0 202 93 0 202 93 Key barrels type 2433 A...
  • Page 49 To know more, export.legrand.com check All technical data of the products inside this workshop specifications book are available on : https://www.export.legrand.com/en >Click on >DOCUMENTATION & SOFTWARE > Documentation XL³ 160 WORKSHOP SPECIFICATIONS WWW.LEGRAND.COM...
  • Page 50 FOLLOW US ALSO ON legrand.com youtube.com/user/legrand facebook.com/Legrand twitter.com/Legrand pinterest.com/legrandgroup instagram.com/legrandnews Head office and International Department 87045 Limoges Cedex - France Tel: + 33 (0) 5 55 06 87 87 Fax: + 33 (0) 5 55 06 74 55...

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