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Summary of Contents for Woodward SPM-D10B/PSY5
- Page 1 37231D SPM-D10B/PSY5 Synchronizing Unit SPM-D Synchronizing System Enable Enable Connect Connect Closed Closed Display Reset Enter Digit Cursor -180° +180° Manual Version 1.1xx Manual 37231D...
- Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
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Page 3: Table Of Contents
..................8 HAPTER NSTALLATION Wiring diagram ........................9 SPM-D10B/PSY5-FU-D (power supply: 24 Vdc) ............9 SPM-D10B/PSY5-FU-A (power supply: 24 Vdc) ............10 SPM-D10B/PSY5-FU-D-W (power supply: 90..250 Vac) ........... 11 SPM-D10B/PSY5-FU-A-W (power supply: 90..250 Vac) ........... 12 Reference point ........................13 Power supply (standard &... - Page 4 Product Service Options ...................... 64 Returning Equipment For Repair ..................64 Packing A Control ...................... 65 Return Authorization Number RAN ................65 Replacement Parts ......................65 How To Contact Woodward ....................66 Engineering Services ......................67 Technical Assistance ......................68 Page 4/69 © Woodward...
- Page 5 Figure 3-13: Controller - SPM-D10B/PSY5-..D.. – three position controller ............ 18 Figure 3-14: Controller - SPM-D10B/PSY5-..A.. – three position controller ............ 19 Figure 3-15: Controller - SPM-D10B/PSY5-..A.. – analog controller output - speed/frequency ....... 20 Figure 3-16: Controller - SPM-D10B/PSY5-..A.. – analog controller output - voltage ........20 Figure 4-1: Control loop .............................
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Page 6: Chapter 1. General Information
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 1. General Information Intended Use The unit must only be operated for the uses described in this manual. The prerequisite for a proper and safe operation of the product is correct transportation, storage, and installation as well as careful operation and maintenance. -
Page 7: Chapter 2. Electrostatic Discharge Awareness
CAUTION To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Print- ed Circuit Boards, and Modules. NOTE The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV and a current of up to 40 µA. -
Page 8: Chapter 3. Installation
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 3. Installation CAUTION A circuit breaker must be provided near to the unit and in a position easily accessible to the op- erator. This must also bear a sign identifying it as an isolating switch for the unit. -
Page 9: Wiring Diagram
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Wiring diagram SPM-D10B/PSY5-FU-D (power supply: 24 Vdc) Figure 3-1: Wiring diagram SPM-D10B/PSY5-FU-D © Woodward Page 9/69... -
Page 10: Spm-D10B/Psy5-Fu-A (Power Supply: 24 Vdc)
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit SPM-D10B/PSY5-FU-A (power supply: 24 Vdc) Figure 3-2: Wiring diagram SPM-D10B/PSY5-FU-A Page 10/69 © Woodward... -
Page 11: Spm-D10B/Psy5-Fu-D-W (Power Supply: 90
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit SPM-D10B/PSY5-FU-D-W (power supply: 90..250 Vac) Figure 3-3: Wiring diagram SPM-D10B/PSY5-FU-D-W © Woodward Page 11/69... -
Page 12: Spm-D10B/Psy5-Fu-A-W (Power Supply: 90
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit SPM-D10B/PSY5-FU-A-W (power supply: 90..250 Vac) Figure 3-4: Wiring diagram SPM-D10B/PSY5-FU-A-W Page 12/69 © Woodward... -
Page 13: Reference Point
Figure 3-6: Power supply (24 Vdc, standard) Terminal Description Standard +24 Vdc, 10 W 2.5 mm² 0 V reference potential 2.5 mm² Figure 3-7: Power supply (90..250 Vac, SPM-D10B/PSY5-..W) Terminal Description SPM-D10B/PSY5-..W - wide range power supply 90..250 Vac, max. 10 VA 2.5 mm² 2.5 mm²... -
Page 14: Measuring Inputs
Measuring inputs NOTE The SPM-D10B/PSY5 can operate (monitor) only one synchronization point (one power circuit breaker), because it is a 1-power-circuit-breaker configuration. The voltage at terminals 23/24 (system 1) is the voltage to which the assessment of the synchronization at terminals 20/21 (sys- tem 2) refers. -
Page 15: System 1
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit System 1 Voltage System 1 Figure 3-9: Measuring inputs – Voltage system 1 Note: Connection corresponding to the mains configuration (see wiring diagram). Terminal Measurement Description Connection to the measuring circuit voltage corresponding to variant , or ... -
Page 16: Discrete Inputs
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Discrete inputs CAUTION Please note that the maximum voltages which may be applied at the discrete inputs are defined as follows. Voltages higher than those specified destroy the hardware! • Maximum input range: +/-18..250 Vac. -
Page 17: Relay Outputs
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Relay outputs max. 250 V AC Relay output external device Figure 3-11: Relay outputs – control outputs I (CB control) Root Switched Description Synchronizing pulse, Command: close CB 2.5 mm² max. 250 V AC... -
Page 18: Controller Outputs
The SPM-D10B/PSY5-FU-D.. is equipped with two three-position controllers for voltage and frequency (made of a form C and form A relay). With the version SPM-D10B/PSY5-FU-A different controller output signals can be selected by configuration, which are connected in different ways. -
Page 19: Spm-D10B/Psy5
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit SPM-D10B/PSY5-..A.. The SPM-D10B/PSY5-..A.. has controller outputs for the following signals which can be changed by configura- tion as well as over an external bridge. Versions - Three-position controller via relay manager - Control of n/f: Parameter "f-controller type" = THREESTEP... -
Page 20: Figure 3-15: Controller - Spm-D10B/Psy5
Setting: 'ANALOG' and 'PWM' (analog controller) – Frequency controller Speed / power controller Speed / power controller Speed / power controller Figure 3-15: Controller - SPM-D10B/PSY5-..A.. – analog controller output - speed/frequency Type Terminal Description 2,5 mm² 2,5 mm² Current 2,5 mm²... -
Page 21: Chapter 4. Description Of Functions
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 4. Description of Functions Functionality Function tables The status of the discrete inputs "Reply: CB open" and "Enable CB" is displayed via the LEDs "Closed" und "En- able" on the pressure-sensitive front membrane. Additionally to the input signals the conditions in Table 4-2: Op- erating conditions - terms must be noticed. -
Page 22: Additional Conditions
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Additional conditions The function of the unit is also dependent, apart from the discrete input signals, on the state of the available meas- ured voltages. The particular function must also be activated in configuration mode:... -
Page 23: Control Inputs
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Control inputs Enable CB If this discrete input is set, the operation of the power circuit breaker Terminal 3 and the control functions are enabled at the same time, if this input is set. If the power circuit breaker is closed, this input has no effect. -
Page 24: Operating Conditions
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Operating conditions No load control The voltage and frequency of system 2 are adjusted to the configured setpoint values. The generator circuit break- er is open. Synchronizing Synchronization with slip The voltage of system 2 will be corrected to the amplitude and frequency of the voltage of system 1, if the con- troller are set ON in configuration mode. -
Page 25: Synch Check
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Synch check In this condition, the unit can be used as a synchronization control. No control is carried out. The relay "CB close" remains picked up, as long as the following conditions are met: •... -
Page 26: Led "Closed" Flashes
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit LED "Closed" flashes LED "Closed" flashes: Incorrect signal state of the "Reply: CB is open" on terminal 4. Possible faults: • Reply present on (= 0 V) system 1 and system 2 not synchronous If the LED flashes, one must check to see whether the input on terminal 4 is correctly wired. -
Page 27: Analog Controller Outputs
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Analog controller outputs The analog PID controller forms a closed-loop control loop together with the controlled system (usually a first- order lag element). The parameters of the PID controller (proportional-action coefficient K , derivative-action... - Page 28 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Overshoot x : Highest transient setpoint value deviation during the transition from one steady-state condition to a new steady-state condition following modification of the disturbance variable or reference input variable (x m Op- ≤ 10 %).
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Page 29: Figure 4-3: Step Response - Controller Set-Up
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Controller operated as a P-only controller (where T = ∞ [screen setting: T =0], T = 0). Increase gain K (P gain) until the control loop oscillates continuously at K Pcrit CAUTION If the unit starts to oscillate uncontrollably, carry out an emergency shutdown and alter the screen setting accordingly. -
Page 30: Chapter 5. Display And Operating Elements
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 5. Display and Operating Elements The foil of the front plate is made of coated plastics. All keys have been designed as touch-sensitive membrane switch elements. The display is a LC-display, consisting of 2 × 16 characters, which are indirectly illuminated red. -
Page 31: Brief Explanation Of The Leds And Push Buttons
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Brief explanation of the LEDs and push buttons LEDs No Description Function Enable Enable CB Connect Close command to the CB issued Closed Reply: CB is closed Synchroscope Display of phase position Governor output: frequency lower (reduce speed) -
Page 32: Leds
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit LEDs Enable Enable power circuit breaker Color: green The LED " Enable" indicates that the power circuit breaker has been enabled for operation. The status of the LED corresponds to the status of the discrete input "Enable CB". - Page 33 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Governor output reduce frequency Color: yellow Three position controller The LED "f-" indicates if the unit outputs a pulse to decrease the fre- quency. The status of the LED corresponds to the status of the relay "speed lower".
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Page 34: Push Buttons
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Push buttons In order to facilitate the setting of the parameters the buttons are equipped with a "AUTOROLL-function". It al- lows to switch to the next setting and configuration screens, the digits, or the cursor position. The "AUTOROLL"... -
Page 35: Lc Display
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit LC display LC-Display LC-Display Performance quantities can be retrieved from the two-lines display, provided that the unit is in automatic mode. In configuration mode, the individual parameters are displayed. Display monitoring in automatic mode: Double voltage / frequency display... -
Page 36: Chapter 6. Configuration
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 6. Configuration CAUTION Please note that configuration only should be done in a standstill of the system. NOTE Please note the parameter list at the end of this manual. While in configuration mode, (simultaneous depression of "Digit" and "Cursor"), the function "Select" causes the input masks to scroll. -
Page 37: Password Protection
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Password protection The unit is equipped with a three-level code and configuration hierarchy, which enables it to visualize various configuration screens for different users. A distinction is made between: • Code level 0 (CL0) - User: Third party This code level enables no access whatsoever to the parameters. -
Page 38: Direct Configuration
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Direct Configuration NOTE To carry out direct configuration, you require a direct configuration cable (revision B or higher: part number 5417-557), the LeoPC1 program (supplied with the cable), and the corresponding configuration files. Please consult the online help installed when the program is installed for a description of the LeoPC1 PC program and its setup. -
Page 39: Configure Basic Settings
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Configure basic settings WARNING An incorrect input may lead to wrong measuring values and destroy the generator! Rated system frequency 48.0..62.0 Hz Rated Frequency fn = 00.0Hz Enter the rated frequency of the generator (or the public mains) which in most cases is 50 Hz or 60 Hz. -
Page 40: Configure Controller
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Configure controller Entering the values in the subsequent masks will change the parameters of the controller. CAUTION An incorrect entry may lead to uncontrolled actions of the governor and may destroy the auto- matically regulated generator! -
Page 41: Frequency Controller
SPM-D10B/PSY5 - Synchronizing Unit Frequency controller The SPM-D10B/PSY5-..D.. is equipped with a three-position controller for frequency and does not contain the following masks. Furthermore only the masks for setting the three-position controller are existing. With the ex- tended version SPM-D10B/PSY5-..A.., several controller output signals can be selected via the following screen. - Page 42 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Frequency controller insensitivity 0.02..1.00 Hz Freq. contr.(A) Dead band=0.00Hz For this parameter two values are adjustable. The parameter value A is ac- Freq. contr.(B) tive, if the discrete input at terminal 6 is not set or not mounted. The parame- Dead band=0.00Hz...
- Page 43 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Analog controller outputs (only SPM-D10B/PSY5-..A.., settings 'ANALOG' and 'PWM') Controller output signal see table f control output xxxxxxx This configuration screen only appears, if the frequency controller is config- ured as ANALOG type! The range of the analog output signal is adjusted only SPM-D10B/PSY5-..A..
- Page 44 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Level PWM signal 3.0..10.0 V f control output Level PWM 00.0V These configuration screen only appears, if the frequency controller is con- figured as PWM type! The voltage level of the PWM signal is adjusted here.
- Page 45 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Maximal value frequency controller 0..100% f control output (max.) 000% Upper limit of the analog controller output. only on SPM-D10B/PSY5-..A.. 'ANALOG' & 'PWM' Minimal value frequency controller 0..100% f control output (min.) 000% Lower limit of the analog controller output.
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Page 46: Voltage Controller
SPM-D10B/PSY5 - Synchronizing Unit Voltage controller The SPM-D10B/PSY5-..D.. is equipped with a three-position controller for voltage and does not contain the fol- lowing screen. Furthermore only screens for the setting of the three-position controller are existing. With the ex- tended version SPM-D10B/PSY5-..A.., several controller output signals can be selected via the following screen. - Page 47 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Voltage controller insensitivity 0.5..60.0 V Volt. contr.(A) Dead band 00.0V For this parameter two values are adjustable. The parameter value A is ac- Volt. contr.(B) tive, if the discrete input at terminal 6 is not set or not mounted. The parame- Dead band 00.0V...
- Page 48 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Analog controller outputs (only SPM-D10B/PSY5-..A.., setting 'ANALOG') Controller output signal see table V control output xxxxxxx This configuration screen only appears, if the voltage controller is config- ured as ANALOG type! only on SPM-D10B/PSY5-..A..
- Page 49 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Initial voltage controller state 0..100% V control output Init.state 000% Controller output setting with controller switched off. The setting value in percent relates to the range between the minimal value and the maximal val- only on SPM-D10B/PSY5-..A..
- Page 50 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit P-gain voltage controller 1..240 Volt. contr.(A) Gain Kp For this parameter two values are adjustable. The parameter value A is ac- Volt. contr.(B) tive, if the discrete input at terminal 6 is not set or not mounted. The parame- Gain Kp ter value B is active, if the discrete input at terminal 6 is set.
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Page 51: Synchronization
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Synchronization Synchronization functions ON/OFF Synchronizing functions ON ....An adaptation of the frequency and voltage of system 2 to the values of system 1 (respectively mains values) is carried out and a connect command is output. The subsequent screens of this option are displayed. - Page 52 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Phase-angle-zero-control ON / OFF Phase matching ON ....The synchronization is carried out with phase-angle-zero- control and the switching of the power circuit breaker is done dependent of the phase angle [see chapter "Connection with zero phase control"].
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Page 53: Synchronization Time Monitoring
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Phase-angle-zero-control gain 1..36 Phase matching Gain This configuration screen only appears, if the phase-angle-zero-control is switched on! When phase-angle-zero-control is active, this gain determines, Zero phase control = ON how much the output signal is changed depending on phase difference. It... -
Page 54: Black Start
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Black start Blackstart ON/OFF Black start ON ....Release of all black start functions. The subsequent screens of this option are displayed. OFF ....No black start is carried out, and the subsequent screens of this option are not displayed. -
Page 55: Relay Output 16-17
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Relay output 16-17 " Message: Connect 2" The method of functioning of the relay "Message: Connect 2" de- Terminal 16/17 pends on the setting of the mask "Rel. connect 2". Relay function connect 2 OFF /asynch.only/ synchr. -
Page 56: Password Configuration
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Password configuration NOTE Once the code level is set, this is not changed, even if the configuration mode is accessed steady. If an incorrect code number is input, the code level is set to CL0, and the item is thereby blocked for third parties. -
Page 57: Chapter 7. Commissioning
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Chapter 7. Commissioning DANGER - HIGH VOLTAGE When commissioning the unit, please observe the five safety rules that apply to the handling of live equipment. Make sure that you know how to provide first aid in current-related accidents and that you know where the first aid kit and the nearest telephone are. - Page 58 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Synchronizing the power circuit breaker: a) Disconnect the connection to the power circuit breaker; b) the voltage to which the system has to be synchronize to, must be within the admissible range; c) the signal "Enable CB" has to be applied.
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Page 59: Figure 7-1: Dimensions
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Appendix A. Dimensions Front view Configuration plug Configuration plug Back plate mounting optionally Bottom view 108,8 Back view with connecting terminals PSY5-FU-A >> 2003-09-29 | SPM-D10B/PSY5 Dimensions 4003-ab.skf Figure 7-1: Dimensions © Woodward Page 59/69... - Page 60 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Appendix B. List of Parameters Product number P/N _____________________________ Rev _____________________ Version SPM-D10B/PSY5 _____________________________________________ Project ____________________________________________________________ Serial number S/N _______________ Date ____________________ Parameter Standard Adjustment range Customer settings Option 100/400V; 1/5 A setting CONFIGURE GENERAL PARAMETERS...
- Page 61 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Parameter Standard Adjustment range Customer settings Option 100/400V; 1/5 A setting V contr. type THREESTEP/ANALOG ANALOG Volt. controller ON/OFF on off on off Volt. controllerIsol. oper. ON/OFF on off ...
- Page 62 Standard ......... 24 Vdc (+/-25 %) SPM-D10B/PSY5-..W ......90..250 Vac Intrinsic consumption Standard ............ max. 10 W SPM-D10B/PSY5-..Wmax. 10 W (10 VA oder 10 W) Ambient temperature ................. -20..+70 °C Ambient humidity .............. 95 %, not condensing Discrete inputs --------------------------------------------------------------------------- isolated Input range (U ) ............
- Page 63 Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Housing ---------------------------------------------------------------------------------------------- Type ................APRANORM DIN 43 700 Dimensions (W × B × H) ............144 × 72 × 122 mm Front cutout (W×H) ........... 138 [+1.0] × 68 [+0.7] mm Wiring ............Screw-type terminals depending on plug connector 1.5 mm²...
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Page 64: Product Service Options
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If a control (or any part of an electronic control) is to be returned to Woodward for repair, please contact Wood- ward in advance to obtain a Return Authorization Number. When shipping the unit(s), attach a tag with the fol- lowing information: •... -
Page 65: Packing A Control
Stuttgart [+49 (0) 711 789 54-510]. They will help expedite the processing of your order through our distributors or local service facility. To expedite the repair process, contact Woodward in advance to obtain a Return Authori- zation Number, and arrange for issue of a purchase order for the unit(s) to be repaired. No work can be started un- til a purchase order is received. -
Page 66: How To Contact Woodward
For assistance outside Germany, call one of the following international Woodward facilities to obtain the address and phone number of the facility nearest your location where you will be able to get information and service. You can also contact the Woodward Customer Service Department or consult our worldwide directory on Wood- ward’s website (www.woodward.com) for the name of your nearest Woodward distributor or service facility. -
Page 67: Engineering Services
SPM-D10B/PSY5 - Synchronizing Unit Engineering Services ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Woodward Industrial Controls Engineering Services offers the following after-sales support for Woodward prod- ucts. For these services, you can contact us by telephone, by e-mail, or through the Woodward website. • Technical support •... -
Page 68: Technical Assistance
Manual 37231D SPM-D10B/PSY5 - Synchronizing Unit Technical Assistance ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If you need to telephone for technical assistance, you will need to provide the following information. Please write it down here before phoning: Contact Your company ____________________________________________________ Your name _______________________________________________________ Phone number ____________________________________________________... - Page 69 Phone +49 (0) 711 789 54-510 • Fax +49 (0) 711 789 54-101 stgt-info@woodward.com Homepage http://www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).
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