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Summary of Contents for Woodward SPM-D2-10/YB
- Page 1 37617B SPM-D2-10/YB Synchronizing Unit Manual From Release 7.10-0 Manual 37617B...
- Page 2 Provides other helpful information that does not fall under the warning or caution categories. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.
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Page 3: Copyright And Disclaimer
The manufacturer cannot be held liable for any resulting damage, the user alone bears the risk for this. As to the appropriate use of the device: The technical data and tolerances specified by Woodward have to be met. -
Page 4: Table Of Contents
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Revision History Rev. Date Editor Changes 2016-02-17 UL rating added to technical data / ambient variables for N & XN packages. See page 51. Changed product name “SPM-D-xxx” to “SPM-D2-xxx” 2016-01-27 NEW 2015-12-09 Release Contents Copyright And Disclaimer ......................... - Page 5 Product Service Options .......................... 46 Returning Equipment For Repair......................46 Packing A Control ......................... 47 Return Authorization Number RAN ....................47 Replacement Parts ..........................47 How To Contact Woodward ........................48 Engineering Services ..........................49 Technical Assistance ..........................50 © Woodward Page 5/51...
- Page 6 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Illustrations and Tables Illustrations Figure 4-1: Wiring diagram SPM-D2-10/YB ..........................10 Figure 4-2: Wiring diagram SPM-D2-10/NYB ......................... 11 Figure 4-3: Reference point ............................... 12 Figure 4-4: Power supply ................................12 Figure 4-5: Measuring inputs - mains - system U1 ........................13 Figure 4-6: Measuring inputs - generator - system U2.......................
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Page 7: Chapter 2. General Information
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 2. General Information SPM-D2-10/YB is a three-phase synchronizing unit with expanded dead bus start functionality. The follow- ing functions can be realized by using the appropriate discrete inputs: Synchronization Synch-check Dead bus start The SPM-D2 starts as a standard unit that may have additional functions added with each package. -
Page 8: Chapter 3. Electrostatic Discharge Awareness
WARNING To prevent damage to electronic components caused by improper handling, read and observe the pre- cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules. Page 8/51 © Woodward... -
Page 9: Chapter 4. Installation
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 4. Installation CAUTION A circuit breaker must be provided near to the unit and in a position easily accessible to the operator. This must also bear a sign identifying it as an isolating switch for the unit. -
Page 10: Wiring Diagram
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Wiring Diagram ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ SPM-D2-10/YB (24 Vdc) * At the terminal 21/51 "Voltage L2 / N" lower the following as to be applied: - voltage measuring "1 phase L-N" = zero-conductor N SPEED raise - voltage measuring "1 phase L-L" = conductor L2 Three-position controller - voltage measuring "3 phase"... -
Page 11: Spm-D2-10/Nyb (90
Manual 37617B SPM-D2-10/YB - Synchronizing Unit SPM-D2-10/NYB (90..250 Vac or 120…375 Vdc) *At theterm ina l 21/51"V oltag eL2/ N" lower thefollowingasto be ap plied: - voltagem easuring"1 p haseL-N" =zero-conductor N SPEED raise - voltagem easuring"1 p haseL-L" =conductor L2 Three-position controller - voltagem easuring"3 p hase"=conductorL2... -
Page 12: Reference Point
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Reference Point ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Reference point Figure 4-3: Reference point Terminal Description Reference point: Neutral point of the three-phase system (3Ph4W) or neutral terminal of the voltage transformer (Measuring reference Sold.lug point); with three-conductor systems (3Ph3W), do not connect Power Supply ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡... -
Page 13: Measuring Inputs
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Measuring Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Mains/System U1 Voltage L2/N System U1 Figure 4-5: Measuring inputs - mains - system U1 Terminal Measurement Description Voltage L1 2.5 mm² Direct or measuring Voltage L2 / N 2.5 mm²... -
Page 14: Discrete Inputs
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Discrete Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ CAUTION Please note that the maximum voltages which may be applied at the discrete inputs are defined as fol- lows. Voltages higher than those specified will damage the hardware! Maximum input range: +/-18 to 250 Vac. -
Page 15: Relay Outputs
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Relay Outputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ max. 250 Vac Relay output external device Figure 4-9: Relay outputs - control output #1 (CB operation) Root Switched Description Synchronizing pulse; Command: close CB 2.5 mm² max. 250 Vac Relay output... -
Page 16: Chapter 5. Description Of Functions
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 5. Description of Functions Functionality ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Table of Functions NOTE The following table is only valid, if terminal 54 is not set Input signal Operating condition No-load control Synchronizing No-load control Synchronizing Dead bus start No-load control 0: "OFF"... -
Page 17: Control Inputs
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Control Inputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Release CB Enabling for the operation of the power circuit breaker. Terminal 3 In order to enable synchronization or a dead bus start, this input must be en- ergized. Reply: CB is open... -
Page 18: Operating Conditions
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Operating Conditions ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ No Load Control With the relays of the three-position controller and speed switching appropriately, voltage and frequency of the system U2 are adjusted to the configurable set point values. (Also see chapter "Table of Functions" starting on page 16). -
Page 19: Dead Bus Start (Asynchronous Add-On)
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Dead Bus Start (Asynchronous Add-On) Output of an add-on order for the power circuit breaker without synchronization, if the following conditions are fulfilled: The dead bus start function is in principle activated by configuration ... -
Page 20: Control Outputs
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Control Outputs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Synchronizing pulse: Through this relay, the CB receives the order to add-on. In normal operation, close CB the contact assembly in the synchronous point only closes for the configured Terminals 14/15 time of the add-on pulse. -
Page 21: Chapter 6. Display And Operating Elements
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 6. Display and Operating Elements The foil of the front plate is made of coated plastics. All keys have been designed as touch-sensitive membrane switch elements. The display is a LC-display, consisting of 2 rows each with 16 characters, which are indirectly il- luminated red. -
Page 22: Brief Explanation Of The Leds And Push Buttons
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Brief Explanation of the LEDs and Push Buttons ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ LEDs No. Description Function Bus CB Free Non-functional Gen CB Free Enable CB Automatic Automatic mode CB close Close command to the CB issued Synchroscope... -
Page 23: Leds
Manual 37617B SPM-D2-10/YB - Synchronizing Unit LEDs ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Bus CB Free Enable mains circuit breaker here: non-functional Color: green NOTE: This LED is non-functional, as this control is only designed to oper- ate one circuit breaker. Gen CB Free Enable power circuit breaker Color: green The LED "Gen CB Free"... - Page 24 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Decrease frequency governor output Color: yellow The "f-" LED indicates if the unit is outputting a pulse to decrease the fre- quency. The "f-" LED illuminates when the relay "speed lower" is energized. Increase frequency governor output Color: yellow The "f+"...
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Page 25: Push Buttons
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Push Buttons ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Configuration may be performed by manually inputting the desired set points utilizing the pushbuttons and the LC display. In order to facilitate configuring the parameters, the push buttons have been enabled with an AUTOROLL function. -
Page 26: Lc Display
Manual 37617B SPM-D2-10/YB - Synchronizing Unit LC Display ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ LC-Display LC display The two-line LC display outputs corresponding text messages and values de- pending on the mode that the SPM-D2 is operating. In the configuration mode, the monitoring parameters may be changed. When the SPM-D2 is in the automatic mode, the measured values are displayed. -
Page 27: Chapter 7. Configuration
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 7. Configuration In order to configure the device via a PC/Notebook please proceed as follows. Install Toolkit and the USB Driver for the SPM-D2 from the CD that is provided with the product or from the webpage. -
Page 28: Configure Basic Data
Manual 37617B SPM-D2-10/YB - Synchronizing Unit CAUTION Please note that configuration only should be done when the system is not in operation. NOTE Please note the parameter list located in the Appendix C of this manual. The configuration mode is initiated by pressing the "Digit" and "Cursor" pushbuttons simultaneously. The control is advanced through the various parameters by pressing the "Select"... - Page 29 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Parameter 10417 Factory default settings Yes/No Factory default settings Yes ....Parameter 1701 (Set factory default values) will become visible. No ....Parameter 1701 (Set factory default values) will be hidden. Parameter 1701 Set factory default values...
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Page 30: Configure Basic Settings
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Configure Basic Settings ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ WARNING The following values must be entered correctly to ensure proper monitoring of the generator. Failure to do so may lead to incorrect measuring of parameters resulting in damage to or destruction of the gen-... - Page 31 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Voltage measuring 1 phase L-N / 1 phase L-L / 3 phas3 Parameter 8917 Volt measur. There are different ways to connect the measuring voltages to the device. The select- 1 phase L-N ed version has to be entered in this screen (also see Chapter Wiring Diagram on Volt measur.
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Page 32: Configure Controller
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Configure Controller ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Entering values in the subsequent screens will result in changes to the dynamics of the controller. CAUTION The following values must be entered correctly to ensure proper operation of the generator. Failure to... -
Page 33: Frequency Controller
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Frequency Controller Frequency controller ON/OFF Parameter 5507 Freq. controller ON ....The generator frequency is controlled by the SPM-D2. The generator frequency is controlled in various manners depending on the task (no load / isolated operation / synchronization). The subsequent screens of this function are displayed. -
Page 34: Voltage Controller
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Voltage Controller Voltage controller ON/OFF Parameter 5607 Volt. controller ON ....Generator voltage control is performed by the SPM-D2. Depending on the task (no-load control/ synchronization), the generator voltage is controlled in different ways. The subsequent screens of this function are displayed. -
Page 35: Synchronization
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Synchronization ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ Configure Synchronization NOTE The unit detects if the systems have a different rotating field and prevents a CB closure. Synchronous functions ON/OFF Parameter 8923 Synchron. Gen. ON ....The generator frequency and voltage is adjusted to the permissible dif- ferential ranges for the busbar/mains prior to issuing a connect com- mand. -
Page 36: Dead Bus Start
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Dead Bus Start Asynchronous switching ON/OFF Parameter 8801 Gen. circ.break. ON ....Asynchronous switching of the power circuit breaker is admitted. The Asyn.connect ON subsequent screens of this function are displayed. OFF ....Asynchronous switching is not admitted, and the subsequent screens of this function are not displayed. -
Page 37: Relay Output 16-17
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Relay Output 16-17 " Message: Connect 2" The method of functioning of the relay "Message: Connect 2" depends on the Terminal 16/17 setting of the screen "Rel. connect 2". Relay function connect 2 OFF /asynch.only/ synchr. only/ syn/asyn. -
Page 38: Synchronizing Time Monitoring
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Synchronizing Time Monitoring Synchronizing time monitoring ON/OFF Parameter 3060 Sync.time contr. ON ....No time monitoring for the synchronization is carried out. As soon as the synchronization starts, a time counter is started simultaneously. If the power circuit breaker is not closed after the pre-set time, a warning is released "Synchron. -
Page 39: Chapter 8. Commissioning
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Chapter 8. Commissioning DANGER - HIGH VOLTAGE When commissioning the unit, please observe all safety rules that apply to the handling of live equip- ment. Ensure that you know how to provide first aid in the event of an uncontrolled release of energy and that you know where the first aid kit and the nearest telephone are. - Page 40 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Synchronizing the power circuit breaker: Open the power circuit breaker. b) Ensure the reference voltage that the system has to synchronize to is within the permissible limits. Energize terminal 3 "Enable CB". Configure the parameters of the governor.
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Page 41: Appendix A. Dimensions
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Appendix A. Dimensions Configuration port Configuration port Front view (without function) (without function) Back plate mount option (please order brackets P/N 8923-1023) Bottom view 108.8 Back view with connecting terminals 48 48 25 25... -
Page 42: Appendix B. Technical Data
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Appendix B. Technical Data Measuring voltage ---------------------------------------------------------------------------------------------- Measuring voltage Rated value (V ) / ........[1] 63/110 Vac rated [4] 230/400 Vac Maximum value V (UL/cUL) ....[1] max. 150 Vac Ph-Ph [4] max. 300 Vac Rated voltage V .......... - Page 43 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Housing ----------------------------------------------------------------------------------------------------------- - Type ..................... APRANORM DIN 43 700 - Dimensions (W × H × D) ................ 144 × 72 × 122 mm - Front cutout (W×H)..............138 [+1.0] × 68 [+0.7] mm - Wiring ................Screw-type terminals depending on plug connector 1.5 mm²...
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Page 44: Appendix C. List Of Parameters
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Appendix C. List of Parameters Product number P/N _____________________________ Rev _______________________________ Version SPM-D2-10/YB _________________________________________________________ Project ______________________________________________________________________ Serial number S/N _______________ Date ______________________________ Parameter Default Adjustment range Customer settings Option 100/400V; 1/5 A setting CONFIGURE GENERAL PARAMETERS Software version 7.10-0... - Page 45 Manual 37617B SPM-D2-10/YB - Synchronizing Unit Parameter Standard Adjustment range Customer settings Option 100/400V; 1/5 A setting CONFIGURE SYNCHRONIZATION Synchron. Gen. on off on off ON/OFF Synchron. Gen. df max 0.02 to 0.49 Hz 0.18 Hz Synchron.
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Page 46: Appendix D. Service Options
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If a control (or any part of an electronic control) is to be returned to Woodward for repair, please contact Wood- ward in advance to obtain a Return Authorization Number. When shipping the unit(s), attach a tag with the fol- lowing information: ... -
Page 47: Packing A Control
Stuttgart [+49 (0) 711 789 54-0]. They will help expedite the processing of your order through our distributors or local service facility. To expedite the repair process, contact Woodward in advance to obtain a Return Authoriza- tion Number, and arrange for issue of a purchase order for the unit(s) to be repaired. No work can be started until a purchase order is received. -
Page 48: How To Contact Woodward
For assistance outside Germany, call one of the following international Woodward facilities to obtain the address and phone number of the facility nearest your location where you will be able to get information and service. Please contact the Woodward Customer Service Department or consult our worldwide directory on Woodward’s website (www.woodward.com) for the name of your nearest Woodward distributor or service facility. -
Page 49: Engineering Services
Colorado, or from one of many worldwide Woodward offices or authorized distributors. Field engineers are expe- rienced on both Woodward products as well as on much of the non-Woodward equipment with which our prod- ucts interface. For field service engineering assistance, please contact us via our toll-free or local phone numbers, e-mail us, or use our website and reference field service. -
Page 50: Technical Assistance
Manual 37617B SPM-D2-10/YB - Synchronizing Unit Technical Assistance ≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡ If you need to telephone for technical assistance, you will need to provide the following information. Please write it down here before phoning: Contact Your company ____________________________________________________ Your name _______________________________________________________ Phone number ____________________________________________________... - Page 51 Phone +49 (0) 711 789 54-510 Fax +49 (0) 711 789 54-101 stgt-info@woodward.com Homepage http://www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address/phone/fax/e-mail information for all locations is available on our website (www.woodward.com).
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