RITE-HITE VBR-300 DOK-LOK Owner's Manual
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RITE-HITE VBR-300 DOK-LOK Owner's Manual

RITE-HITE VBR-300 DOK-LOK Owner's Manual

Vehicle restraint
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Serial No. VB3001000 and UP
Owner's Manual
Printed in U.S.A
Publication No. 1160
© 2001 RITE-HITE Corp.
September 2001

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Summary of Contents for RITE-HITE VBR-300 DOK-LOK

  • Page 1 Serial No. VB3001000 and UP Owner’s Manual Printed in U.S.A Publication No. 1160 © 2001 RITE-HITE Corp. September 2001...

  • Page 2: Table Of Contents

    6,092,970; 6,106,212; 6,116,839; 6,190,109 and pending U.S. and foreign patent applications. Trademark Acknowledgements ® ® ® ® ® ® RITE-HITE , GUARDRITE , SAFE-T-LIP , HYDRACHEK , WHEEL-LOK ™, DOK-LOK , DUAL-DOK , SAFE-T-STRUT™, and SAFE-T-GATE ™ are trademarks of RITE-HITE ®...

  • Page 3: Introduction

    The proper lockout procedure requires that the representative. person responsible for the repairs is the only person who has The VBR-300 DOK-LOK vehicle restraint by RITE-HITE is the ability to remove the lockout device. intended to provide a safer workplace for workers in shipping In addition to the lockout device, it is also a requirement to tag and receiving dock areas.

  • Page 4: Owners Responsibility

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Owners Responsibility The following information is presented in ANSI Publication 6. The manufacturer shall supply replacement nameplates, MH30.1-2000 Section 4 Safety Requirements and cautions or instruction labels, and operating and Considerations. The owner’s responsibilities include the maintenance manuals upon request of the owner.

  • Page 5: Definition And Function

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Definition and Function Features The VBR-300 DOK-LOK vehicle restraint is a hydraulic, Refer to Figure 2, page 6 for the locations of the following ground stored restraint device used to secure trucks and semi- features: trailers with an intact Rear Impact Guard (R.I.G.) to the face of...
  • Page 6 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Figure 2 : VBR-300 DOK-LOK Features...

  • Page 7: Typical Installation Views

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Typical Installation Views Figure 3 : Flush Mount VBR-300 DOK-LOK with Leveler in Recessed Pit Installation/Application Information A DOK-LOK vehicle restraint may be installed on docks with or Inspect DOK-LOK Materials without levelers. Consult RITE-HITE for proper application.
  • Page 8 Figure 5 Eight (8) concrete anchors are provided with each 5. Remove bolts used in Step 3. VBR-300 DOK-LOK vehicle restraint. You must install an anchor in each roller track plate hole except those plug-welded to embedded steel 1. Put DOK-LOK vehicle restraint in place.
  • Page 9 DOK-LOK vehicle restraint and leveler. NOTE 5 : Figure 7 – Due to actual conditions, total mounting height may be different. Refer to RITE-HITE Application Guidelines for actual mounting height. Figure 9 : Roller Track, Front View Figure 10 : Roller Track, Side View...
  • Page 10 Make sure holes are free of debris or sharp edges prior to passing hoses through wall. If the incoming electrical power for the VBR-300 DOK-LOK Conduit may be required in some applications to protect vehicle restraint is taken from a nearby electrical appliance, hoses.
  • Page 11 RITE-HITE VBR-300 DOK-LOK Owner’s Manual of the DOK-LOK vehicle restraint. The mirror-image sign is Install Signs usually mounted above the lower sign and near the outside There are two (2) driver warning signs and one (1) inside signal lights. (Mirror-image permits the truck driver to read sign operator sign supplied with each DOK-LOK vehicle restraint.

  • Page 12: Wiring Diagram

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Wiring Diagram Figure 13 : Installation Wiring Diagram NOTE 1 : Figure 13 – All wire to be #14 gauge. All conduit NOTE 3 : Figure 13 – AC motor rating 1/3 HP, 120V, 1PH, 60 and fittings to be 3/4”...

  • Page 13: Electrical Schematic (Standard)

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Electrical Schematic (Standard) Figure 14 : Electrical Schematic (Standard)

  • Page 14: Electrical Schematic (Optional)

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Electrical Schematic (Optional) Figure 15 : Electrical Schematic (Optional)

  • Page 15: Operating Procedure

    • DOK-LOK vehicle restraints should be operated only by authorized personnel who have read and understand the Owner’s Manual. • Call RITE-HITE at (800) 456-0600 with any questions. FAILURE TO FOLLOW THESE PROCEDURES COULD ALLOW UNEXPECTED TRAILER/LOADING DOCK SEPARATION RESULTING IN DEATH OR SERIOUS...
  • Page 16 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Restraint Locking, LOCK Button Pressed Trailer has backed into loading dock and is parked firmly against dock bumpers. Barrier raises from STORED position to obstruct R.I.G. Inside light is steady red alerting the operator that an unsafe condition exists and barrier is in transit. Outside light is flashing red alerting truck driver not to move.
  • Page 17 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Restraint UNLOCKING, UNLOCK Button Pressed Barrier travels from the LOCKED position to the STORED position. Inside light is steady red alerting the operator that an unsafe condition exists and hook is in transit. Outside light is flashing red alerting truck driver not to move.
  • Page 18 RITE-HITE VBR-300 DOK-LOK Owner’s Manual HORN OVERRIDE State, HORN OVERRIDE Button Pressed after Securing Trailer by Alternate Means An alternate means of securing the truck must be used (i.e. wheel chocks). Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means.

  • Page 19: Maintenance

    7. Perform operational test after all maintenance repairs and adjustments are complete. NOTE : If a leveler is installed at the VBR-300 DOK-LOK 8. Inspect dock bumpers. Four inches (4") of protection is vehicle restraint location, it may be necessary to raise required.

  • Page 20: Troubleshooting

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Troubleshooting General Diagnostic Information Problem Probable Cause Solution DOK-LOK barrier does not raise and Power source malfunction. Check power source including building lights do not flash. circuit breaker, 1A fuse and 5A fuse on power module.
  • Page 21 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Problem Probable Cause Solution DOK-LOK vehicle restraint inside red Controls are in neutral state. Contact your local representative or light and horn are pulsing. Outside red RITE-HITE . light is flashing. All buttons do not function.
  • Page 22 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Figure 25 : LED Status Chart...
  • Page 23 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Notes:...

  • Page 24: Replacement Parts

    RITE-HITE VBR-300 DOK-LOK Owner’s Manual Replacement Parts Standard VBR-300 Parts Figure 26 : VBR-300 Standard Exploded View...
  • Page 25 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Standard VBR-300 Replacement Parts List Item Description Part Number Track weldment 106690 Base weldment 107612 Barrier weldment 106676 R.I.G. sensor weldment 106683 Spacer (9/16 ID x 1-1/4 OD x 1-1/16” Lg) UHMW 107637 Spacer (2 x 1-1/2 x 2” Lg) UHMW...
  • Page 26 RITE-HITE VBR-300 DOK-LOK Owner’s Manual VBR-300 Hydraulic Parts Figure 27 : VBR-300 Hydraulic Parts...
  • Page 27 RITE-HITE VBR-300 DOK-LOK Owner’s Manual VBR-300 Hydraulic Parts List Item Description Part Number Hydraulic Power Unit – includes items 4 & 5 107127 Fitting 90°L #4 o-ring (M) - #4 JIC (F) 107113 Fitting 90°XL #4 o-ring (M) - #4 JIC(M)
  • Page 28 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Electrical Replacement Parts Figure 28 : VBR-300 Electrical Replacement Parts...
  • Page 29 CPU module (includes mounting hardware) 109166 Options module, not included in STANDARD control box assembly 105448 Program configuration decal (Consult RITE-HITE for specific part) 107.xxx Full Load Amp and Voltage Decal (Consult RITE-HITE for specific part) 110.xxx Horn, 12VDC 57383 Wiring harness 105460...
  • Page 30 RITE-HITE VBR-300 DOK-LOK Owner’s Manual Miscellaneous Replacement Parts Figure 29 : VBR-300 Miscellaneous Replacement Parts Miscellaneous Replacement Parts List Item Description Part Number Interior Warning sign 56095 Narrow sign (normal letters) 56112 Narrow sign (reverse letters) 56113 VBR warning decal...
  • Page 32 RITE-HITE Standard Warranty RITE-HITE warrants that its products will be free from defects in design, materials, and workmanship for a period of 365 days from the date of shipment. All claims for breach of this warranty mus be made within 30 days after the defect is or can, with reasonable care, be detecte and in no event more than 30 days after the warranty has expired.

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