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RITE-HITE DOK-LOK VBR-300M Owner's Manual
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RITE-HITE DOK-LOK VBR-300M Owner's Manual

RITE-HITE DOK-LOK VBR-300M Owner's Manual

Vehicle restraint
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VBR-300M Dok-Lok
This Manual Covers Restraints Built After Serial Numbers:
VB3001000 and up
PRINTED IN U.S.A.
RITE-HITE
PRINT SHOP
Vehicle Restraint
Owner 's Manual
®
MADE IN U.S.A.
PUBLICATION NO. 1168
AUGUST 2016

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Summary of Contents for RITE-HITE DOK-LOK VBR-300M

  • Page 1 Vehicle Restraint Owner ’s Manual VBR-300M Dok-Lok ® MADE IN U.S.A. This Manual Covers Restraints Built After Serial Numbers: VB3001000 and up PRINTED IN U.S.A. PUBLICATION NO. 1168 RITE-HITE PRINT SHOP AUGUST 2016...
  • Page 2 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® Pub. No. 1168 - August 2016...
  • Page 3 414-355-2600 ® The Rite-Hite products in this manual are covered by one or more of the following U S patents: 5882167, 6065172, 6070283, 6085375, 6092970, 6106212, 6116839, 6190109, 6276016, 6311352, 6318947, 6322310, 6360394, 6368043, 6431819, 6488464, 6524053, 6726432, 6773221, 6832403, 6880301, 7032267, 7062814, 7213285, 7216391, 7363670,...
  • Page 4 RITE-HITE ® Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review ® implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120 This is the highest level statement.
  • Page 5 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® FCC COMPLIANCE FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules These limits...
  • Page 6 As with any piece of machinery, dock equipment requires routine maintenance, lubrication, and adjustments. Your local Rite-Hite representative offers owners the option of a Planned Maintenance Program (P.M.P.). As part of this service, your local Rite- Hite representative will do all routine maintenance, lubrication, and adjustments Pub.
  • Page 7 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® DEFINITION AND FUNCTION FEATURES The VBR-300ALP DOK-LOK vehicle restraint is a manually Refer to Figure 2, page 8 for locations of these features: activated, ground stored restraint device used to secure trucks and semi-trailers with an intact Rear Impact Guard (R.I.G.) to the R.I.G.
  • Page 8 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® VBR-300ALP control FIGURE 2 - VBR-300MNL DOK-LOK VEHICLE RESTRAINT FEATURES Pub. No. 1168 - August 2016...
  • Page 9 • DOK-LOK vehicle restraints should be operated only by authorized personnel who have read and understand the Owner’s Manual. • Call your local representative or Rite-Hite at (800) 456-0600 with any questions. Stored Position / Restraint UNLOCKED FAILURE TO FOLLOW THESE PROCEDURES COULD ALLOW UNEXPECTED TRAILER / LOADING DOCK Barrier is in the STORED position.
  • Page 10 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® Restraint Locking, LOCK Button Pressed Trailer has backed into loading dock and is parked firmly against dock bumpers Operator lifts barrier by hooking beneath the barrier pull out bar with the operating bar...
  • Page 11 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® Restraint UNLOCKING, UNLOCK Button Pressed Barrier travels from the LOCKED position to the STORED position Inside light is steady red alerting the operator that an unsafe condition exists and hook is in transit Outside light is flashing red alerting truck driver not to move.
  • Page 12 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® HORN OVERRIDE State, HORN OVERRIDE Button Pressed after Securing Trailer by Alternate Means An alternate means of securing the truck must be used (i.e. wheel chocks). Inside lights are flashing red and green alerting the forklift operator the trailer is secured by other means.
  • Page 13 Maintenance may be required more frequently at loading docks exposed to harsh environments (extreme climates, corrosive chemicals, frequency of usage, etc.). Consult Rite-Hite if these conditions exist for accelerated maintenance requirements. NOTE: If a leveler is installed at the VBR DOK-LOK...
  • Page 14 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® TROUBLESHOOTING GENERAL DIAGNOSTIC INFORMATION VBR-300ALP Problem Probable Cause Solution DOK-LOK barrier does not raise/ Debris in roller track/base. Clean debris from roller track and base lower Defective gas spring Check if gas spring has enough force to...
  • Page 15 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® LED STATUS CHART Pub. No. 1168 - August 2016...
  • Page 16 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL SCHEMATIC TO CUSTOMER POWER SUPPLY AND SAFETY DISCONNECT 115 V.,1 PH., 60 Hz. 15 A. WHITE BLACK DENOTES WIRE NUT CONNECTION 117 V. DENOTES FIELD WIRES TRANSFORMER 10 V. (X1) 5 V. (X3) (X2) "SECURE...
  • Page 17 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® TO CUSTOMER POWER SUPPLY AND SAFETY DISCONNECT 115 V., 1PH., 60Hz. 15A. BLACK WHITE DENOTES WIRE NUT 117 V. CONNECTION BLACK DENOTES FIELD WIRES TRANSFORMER 10 V. 5 V. (X2) ITC LIMIT SWITCH "SECURE...
  • Page 18 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL SCHEMATIC FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 10.0A/5.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT (BY OTHERS) SEE NOTE 7...
  • Page 19 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® MICRO CONTROL CIRCUIT BOARD TO LED BOARD (SEE DETAIL - "B") INSIDE HORN HORN+ (WH/RD) HORN- (WH/BK) 12V, 0.03A HORN- (WH/BK) GREEN LIGHT "RIG" SENSOR (SW1) N.O. LOCK INTERLOCK (COM) (SW1) (WH) (BK)
  • Page 20 4.0 LB-IN -GROUND TERMINAL: 35 LB-IN DOWN OUTSIDE LIGHTS - RED/GREEN 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT. OTHER FIELD DEVICES ARE OPTIONAL. SEE SPECIFIC ELECTRICAL SCHEMATIC. PEDESTRIAN-VU 7. FUSED DISCONNECT NOTES: -FUSED DISCONNECT IS NOT PROVIDED BY RITE-HITE PRODUCTS CORPORATION.
  • Page 21 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® CORNER/LEVELER-VU WIRING MICRO CONTROL CIRCUIT BOARD N.O. N.C. J13-1 N.O. J13-2 J13-3 N.C. J13-4 RITE-VU WIRE LABELS J13-5 PLUG & PLAY J13-6 ORIGINAL RELEASE VERSION J14-1 J14-2 PVDT J14-3 OUT0 CVRD 14-4 OUT1...
  • Page 22 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® REPLACEMENT PARTS MECHANICAL PARTS Pub. No. 1168 - August 2016...
  • Page 23 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® MECHANICAL PARTS LIST Item Description Part Number Base weldment 107612 Barrier weldment - includes two (Item 12) 111750 Roller assembly 15782 Clevis pin (1/2 x 3-3/4” long) - includes one each (Items 5 and 14)
  • Page 24 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL PARTS STANDARD VBR-300MNL DO NOT ENTER SECURE TRAILER ENTER Item Description Part Number Inside light box, complete (Standard, Incandescent Lights) 100173 Inside light box enclosure 138285 Inside light box cover assembly (with switch and decal)
  • Page 25 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL PARTS - CONTINUED OPTIONAL LED LIGHTS VBR-300MNL DO NOT ENTER SECURE TRAILER ENTER GREEN GREEN Manufactured by Eder Industries, Inc. for: RITE-HITE Corp. LINE VOLTS: PHASE(S): HERTZ: FLA (COMBINED): RHC P/N: DWG:...
  • Page 26 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL PARTS - CONTINUED CONTROL BOX VBR-300MNL DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 708 709 X2/N J13-1 LOCK J13-2 J13-3 UNLOCK J13-4 J13-5...
  • Page 27 Power circuit board, Including Fuses (115 Volt Power) 142126-04 Power circuit board, Including Fuses (230 Volt Power) 142126-05 Standard Micro Control Board 141578-861D106 Micro Control Board with Program Options (Consult Rite-Hite for specific part number) 141578-xxx Micro circuit board cover 144802 Control wiring harness 144864-01...
  • Page 28 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL PARTS - CONTINUED CONTROL BOX VBR-300MNL DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 708 709 X2/N J13-1 LOCK J13-2 J13-3 UNLOCK J13-4 J13-5...
  • Page 29 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® ELECTRICAL PARTS LIST - CONTINUED Item Description Part Number Standoff, Male/Female, #6-32, 0.75" length 142100 Standoff, Male/Female, #6-32, 1.625" length 142101 Screw, round head, #6-32, 0.25" length 133366 Lock washer, #6 51826 Rubber grommet 142102 Screw, black trim washer, #8-32, 0.5"...
  • Page 30 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® MISC PARTS 10” 10.5” 25.25” 12” 8 1/2 4” Vehicle Restraint Owner ’s Manual 12.25” 10 1/2 VBR-300 Dok-Lok ® MADE This Manual Covers Restraints Built After Serial Numbers: 4519850001 and up PRINTED IN U.S.A.
  • Page 31 RITE-HITE VBR-300MNL DOK-LOK Owner’s Manual ® ® NOTES Pub. No. 1168 - August 2016...
  • Page 32 WARRANTIES OF MERCHANTABILITY AND FITNESS. Non-standard warranties, if any, must be specified by Rite-Hite in writing. In the event of any defects covered by this warranty, Rite-Hite will remedy such defects by repairing or replacing any defective equipment or parts, bearing all the costs for parts, labor, and transportation. This shall be the exclusive remedy for all claims whether based on contract, negligence, or strict liability.

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Vbr-300 dok-lok