RITE-HITE VBR‑300 Dok‑Lok Manual
  1. Manuals
  2. Brands
  3. RITE-HITE Manuals
  4. Industrial Equipment
  5. VBR-300 Dok-Lok
  6. Manual

RITE-HITE VBR‑300 Dok‑Lok Manual

Vertical barrier vehicle restraint
Hide thumbs Also See for VBR‑300 Dok‑Lok:
Table of Contents

Advertisement

Quick Links

This manual covers units built after serial numbers 4510850001 and up.
Language: English.
VBR-300 Dok-Lok
Vertical Barrier Vehicle Restraint
Owner's Manual
NOTICE TO USER . . . . . . . . . . . . . . . . . . .2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FEATURES . . . . . . . . . . . . . . . . . . . . . . . .6
Power-Board. . . . . . . . . . . . . . . . . . . . . . . .8
Micro Board . . . . . . . . . . . . . . . . . . . . . . . .9
Wiring: Pedestrian-Vu. . . . . . . . . . . . . . . .12
Wiring: Approach-Vu™ . . . . . . . . . . . . . . .14
Wiring: Outside Light Box . . . . . . . . . . . . .15
OPERATION . . . . . . . . . . . . . . . . . . . . . .16
. . . . . . . . . . . . .20
MAINTENANCE . . . . . . . . . . . . . . . . . . . .21
Planned Maintenance. . . . . . . . . . . . . . . .22
Component Testing. . . . . . . . . . . . . . . . . .23
LED Status Chart . . . . . . . . . . . . . . . . . . .24
Hydraulic Fill Mode . . . . . . . . . . . . . . . . . .25
Diagnostics Mode . . . . . . . . . . . . . . . . . . .27
PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . .28
VBR-300 . . . . . . . . . . . . . . . . . . . . . . . . . .28
Hydraulic Power Unit . . . . . . . . . . . . . . . .30
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . .32
Signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Approach-Vu Assembly . . . . . . . . . . . . . .34
Approach-Vu Truck Sensor . . . . . . . . . . .35
WARRANTY. . . . . . . . . . . . . . . . . . . . . . .36
Publication: AMEN00055 2018-05-17
®
Model #: VBR-300

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VBR‑300 Dok‑Lok and is the answer not in the manual?

Questions and answers

Related Manuals for RITE-HITE VBR‑300 Dok‑Lok

Summary of Contents for RITE-HITE VBR‑300 Dok‑Lok

  • Page 1: Table Of Contents

    VBR‑300 Dok‑Lok ® Vertical Barrier Vehicle Restraint Owner’s Manual This manual covers units built after serial numbers 4510850001 and up. NOTICE TO USER ....2 SAFETY .

  • Page 2: Notice To User

    A Planned Maintenance Program (P.M.P.), customized to your specific operation is available and recommended. For a P.M.P., contact your local Rite-Hite representative or Rite-Hite technical support at (U.S.) 414-355-2600. The Rite-Hite products in this manual are covered by one or more ®...
  • Page 3 Your local Rite-Hite representative offers owners the option of a Planned Maintenance Program (P.M.P.). As part of this service, your local Rite-Hite representative will do all routine maintenance, lubrication, and adjustments. Publication: AMEN00055 2018-05-17...
  • Page 4 VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual NOTICE TO USER Definition and Function A proper barrier engagement is achieved when the The VBR-300 Dok-Lok vehicle restraint is a hydraulic, barrier raises unobstructed to secure the horizontal cross ground stored restraint device used to secure trucks and member of the R.I.G.

  • Page 5: Safety

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual SAFETY Safety Identifications Lockout Procedure Barricade work area and post safety DANGER warnings. Power supply/control must: Indicates a hazardous situation which, if not • Be disconnected or locked in OFF avoided, will result in death or serious injury. position using a lockout device approved by local codes.

  • Page 6: Features

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual FEATURES A. Anchor Kit B. Outside Signs C. Inside Sign D. Outside Lights E. Control Box F. Barrier Assembly G. Base H. Base Cover (Shown: Approach-Vu) Float Mechanism J. Hydraulic Power Unit Anchor Outside Lights Control Box K.
  • Page 7 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual FEATURES "Figure 1" (page 6) for locations: R.I.G. (Rear Impact Guard) United States Federally mandated guard located on the rear of over the road trailers to prevent accidental underride by automobiles. Roller Track Assembly Mounted to the loading dock wall to guide the barrier assembly in a vertical plane and transmit the creep or pull out force from a trailer to the loading dock wall.

  • Page 8: Electrical

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual ELECTRICAL Power-Board FROM CUSTOMER MAIN POWER & SAFETY PROTECTION DEVICE. 110-120v. 1PH. 60HZ./208-240v. 1PH. 50HZ. USE 10.0A/5.0A DUAL ELEMENT TIME DELAY FUSE SEE NOTE 2 1FU1 (1L1) DUMMY FUSED DISCONNECT (BY OTHERS) SEE NOTE 7 POWER CIRCUIT BOARD (1L1) X1/L1...

  • Page 9: Micro Board

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual ELECTRICAL Micro Board MICRO CONTROL CIRCUIT BOARD TO LED BOARD (SEE DETAIL - "B") INSIDE HORN HORN+ (WH/RD) HORN- (WH/BK) 12V, 0.03A HORN- (WH/BK) GREEN LIGHT "RIG" SENSOR (SW1) N.O. LOCK INTERLOCK (COM) (SW1) (WH) (BK)
  • Page 10 4.0 LB-IN -GROUND TERMINAL: 35 LB-IN DOWN OUTSIDE LIGHTS - RED/GREEN 6. LS1 & LS2 PROVIDED BY RITE-HITE WITH VEHICLE RESTRAINT. OTHER FIELD DEVICES ARE OPTIONAL. SEE SPECIFIC ELECTRICAL SCHEMATIC. PEDESTRIAN-VU 7. FUSED DISCONNECT NOTES: -FUSED DISCONNECT IS NOT PROVIDED BY RITE-HITE PRODUCTS CORPORATION.

  • Page 11: Wiring: Corner-Vu / Leveler-Vu

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual ELECTRICAL CORNER/LEVELER-VU WIRING Wiring: Corner-Vu / Leveler-Vu MICRO CONTROL CIRCUIT BOARD N.O. N.C. J13-1 N.O. J13-2 J13-3 N.C. J13-4 RITE-VU WIRE LABELS J13-5 PLUG & PLAY J13-6 ORIGINAL RELEASE VERSION J14-1 J14-2 PVDT J14-3 OUT0 CVRD...

  • Page 12: Wiring: Pedestrian-Vu

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual ELECTRICAL Wiring: Pedestrian-Vu Leveler Stored to Unlock Restraint <RITE-VU_PED-VU STRD UNLK SCHEMATIC.PDF> Figure 6 Publication: AMEN00055 2018-05-17...
  • Page 13 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual ELECTRICAL Wiring: Pedestrian-Vu Continued Leveler Stored to Close Overhead Door <RITE-VU_PED-VU OHD STRD UNLK SCHEMATIC.PDF> Figure 7 Publication: AMEN00055 2018-05-17...

  • Page 14: Wiring: Approach-Vu

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual ELECTRICAL Wiring: Approach-Vu™ <APPR-VU_APPROACH VU FOR MANUALS 170520.PDF> Figure 8 Publication: AMEN00055 2018-05-17...

  • Page 15: Wiring: Outside Light Box

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual ELECTRICAL Wiring: Outside Light Box Light Lamp Green Light Green Lamp #42 Wire − Any pin on J2 term − For Gen2 Light Box − OSPWR term for URC Cover − 42 term on SDL #40 Wire +12/VDC Red Light...

  • Page 16: Operation

    Dok-Lok vehicle restraints should be operated by authorized personnel who have read and understand Owner’s Manual. Contact your local Rite-Hite representative or rite-hite (U.S.) 800-456-0600 with any questions. Failure to follow these procedures could allow unexpected trailer / loading dock separation, resulting in death or serious injury.
  • Page 17 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual OPERATION OUTSIDE LIGHT CONTROL BOX VBR-300 VEHICLE RESTRAINT DEFAULT STATUS RESTRAINT POSITION STATUS STATUS STATE POSITION CONTrOL BOX / INSIDE LIGhTS OUTSIDE LIGHTS restraint UNLOCKED/STOrED position. DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER Barrier is in STORED position.
  • Page 18 VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual OPERATION OUTSIDE LIGHT CONTROL BOX VBR-300 VEHICLE RESTRAINT DEFAULT STATUS RESTRAINT POSITION STATUS STATUS STATE POSITION CONTrOL BOX / INSIDE LIGhTS OUTSIDE LIGHTS Restraint LOCKED DO NOT ENTER TRAILER DO NOT ENTER TRAILER When the R.I.G.
  • Page 19 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual OPERATION OUTSIDE LIGHT CONTROL BOX VBR-300 VEHICLE RESTRAINT DEFAULT STATUS RESTRAINT POSITION STATUS STATUS STATE POSITION CONTrOL BOX / INSIDE LIGhTS OUTSIDE LIGHTS Fault State from LOCKING State. DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER DO NOT ENTER TRAILER Barrier cannot obstruct the R.I.G.

  • Page 20: Approach-Vu (Optional)

    UNLESS OTHERWISE SPECIFIED CONFIDENTIAL DIMENSIONS ARE IN INCHES. RESPONSIBLE ENGINEER M. SVEUM TOLERANCES: THIS DOCUMENT IS THE PROPERTY MANUFACTURING ENGINEER OF RITE-HITE® PRODUCTS Publication: AMEN00055 2018-05-17 .120 CORPORATION. SUBJECT MATTER .060 .XXX HEREIN IS CONFIDENTIAL. DO NOT .030 USE, REPRODUCE, COPY OR...

  • Page 21: Maintenance

    A safe work place requires all lights and horn to be working properly. DO NOT use Dok-Lok vehicle restraint if parts are broken or missing. NOTICE Contact Rite-Hite if loading docks are exposed to harsh environments (extreme climates, corrosive chemicals, high usage, etc.). More frequent maintenance may be required.

  • Page 22: Planned Maintenance

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual MAINTENANCE Planned Maintenance P.M. IN DAYS INSPECT AND PERFORM: Remove dirt, snow, ice and debris around vehicle restraint.    Verify inside, outside lights and horn are working.    Replace damaged or missing light bulbs and lenses. ...

  • Page 23: Troubleshooting

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual TROUBLESHOOTING Component Testing Sensing Switch Test Magnet POSITION INSIDE OUTSIDE HORN LIGHT LIGHT Sensing BARRIER Sensing Switch Switch 1. Stored Open Closed Green No Magnet Magnet (LED Off) (LED On) Magnet 2. Fault Open Open (LED Off)

  • Page 24: Led Status Chart

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual TROUBLESHOOTING LED Status Chart <VBr3 LED STATUS ChArTS_UPDATED 2016-3-15.EPS> Publication: AMEN00055 2018-05-17...

  • Page 25: Hydraulic Fill Mode

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual TROUBLESHOOTING Hydraulic Fill Mode 1. Press and hold DIAGNOSTIC button (A) inside the control box until the horn chirps (≈ 5 seconds). 2. Press the HORN OVERRIDE button (horn will chirp). 3. System is now in FILL MODE. Press and hold the LOCK and UNLOCK buttons to run the unit Up or N.O.
  • Page 26 VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual TROUBLESHOOTING Hydraulic Fill Mode Continued <VBR300 LED STATUS CHARTS PAGE 2.PDF> Publication: AMEN00055 2018-05-17...

  • Page 27: Diagnostics Mode

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual TROUBLESHOOTING Diagnostics mode Diagnostic mode may be entered while restraint is in any state. To enter diagnostic mode: 1. Press and hold DIAGNOSTIC button until horn chirps (≈ 5 seconds). 2. Press LOCK button. 3.

  • Page 28: Parts

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual PARTS VBR-300 Barrier Assembly (ref.) (R.I.G. Sensing Switch) Lift Cylinder (ref.) (Stored Sensing Switch.) Publication: AMEN00055 2018-05-17...
  • Page 29 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual PARTS VBR-300 Continued DESCRIPTION PART # Track weldment 106690 Base weldment 107612 Barrier weldment 106676 R.I.G. sensor weldment 106683 Spacer (9/16 ID x 1-1/4 OD x 1-1/16” Lg) 107637 UHMW Spacer (2 x 1-1/2 x 2in Lg) UHMW 107118 Clevis pin 107119...

  • Page 30: Hydraulic Power Unit

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual PARTS Hydraulic Power Unit DESCRIPTION PART # Hydraulic Power Unit – includes items 4 and 5 107127 Fitting 90°L #4 o-ring (M) - #4 JIC (F) 16918 Fitting 90°XL #4 o-ring (M) - #4 JIC(M) 107114 "UP"...
  • Page 31 Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual Publication: AMEN00055 2018-05-17...

  • Page 32: Electrical

    VBR‑300 Dok‑Lok Rite‑Hite ® ® Owner’s Manual PARTS Electrical DO NOT ENTER TRAILER KEYED OPTION ENTER TRAILER OUTSIDE LIGHTS LOCK DOK-LOK ® HORN OVERRIDE UNLOCK 102, 208, 103, 203, 705, 209, 201, 708, 709 X2/N J13-1 LOCK J13-2 J13-3 UNLOCK J13-4 J13-5 NEUTRAL...
  • Page 33 Micro circuit board cover 144802 Circuit Board 155413 144864- Control wiring harness *Not Shown Ground lug 55902 **Consult Rite-Hite for part number. Ground lug decal 105454 Fuse cover, 5mm x 20mm 144544 Fuse cover, 5mm x 20mm 144544 Panel decals 146324 Standard Enclosure with decals, English 865.103...

  • Page 34: Signs

    0150688 SNSR P/F RAVE CBL(26 This Manual Covers Restraints Built After Serial Numbers: DESCRIPTION PART # 05GD150001W and up 0150696 CMPNTS/DWG BRKT/S PRINTED IN U.S.A. RITE-HITE PRINT SHOP PUBLICATION NO. 1352 Copyright 2012 JUNE 2014 0150795 CABLE ASSY 18/2 PVC 4”...

  • Page 35: Approach-Vu Truck Sensor

    Rite‑Hite VBR‑300 Dok‑Lok ® ® Owner’s Manual PARTS Approach-Vu Truck Sensor DESCRIPTION PART # Mounting Weldment - Base 150695 Mounting Weldment - Extension 150691 Bolt .25-20 x 1in 136880 Screw #8-32X1.00 Phillips Head, ZP 51689 Nut #8-32 Nylock, ZP 141611 Anchor Concrete .375 dia X 3.5L Hex Head, ZP 105046 Installation Instructions, Truck Sensor...

  • Page 36: Warranty

    Product claimed to be defective and shall, at Rite-Hite's option, either (x) grant Rite-Hite or its agent access to Owner's premises for the purpose of repairing or replacing the Product or (y) return of the Product to the Rite-Hite, F.O.B.

Table of Contents

Save PDF