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Summary of Contents for PMA KS40-1
- Page 1 PMA Prozeß- und Maschinen-Automation GmbH Universal controller for burners KS40-1 burner KS40-1 burner KS40-1 burner Operating manual English expert line 9499-040-66011 Valid from:8473...
- Page 2 General warning Attention: ESD-sensitive devices © PMA Prozeß- und Maschinen-Automation GmbH • Printed in Germany (0207) All rights reserved. No part of this document may bereproduced or published in any form or by any means without prior written permission from the copyright owner.
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Page 3: Table Of Contents
Safety hints ......36 Resetting to factory setting ....38 KS40-1 burner... - Page 4 KS40-1 burner...
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Page 5: Mounting
Default setting: display of all levels suppressed, password PASS = OFF Safety switch 10V i mA/Pt always in position left or right. Leaving the safety switch open may lead to faulty functions! Caution! The unit contains ESD-sensitive components. KS40-1 burner... -
Page 6: Electrical Connections
(0/4...20mA) Connection of input INP2 See input INP1. Connection of inputs di2/di3 Digital input di2 for external switching between SP and SP. 2 (SP/SP2). Digital input di3 for external switching between 3-point-stepping controller and on/off controller (DPS/SG). KS40-1 burner... -
Page 7: Operation
KS 40-1 burner In the upper display line, the process value is always displayed. At parameter, configuration, calibration as well as extended operating level, the bottom display line changes cyclically between parameter name and parameter value. Front view KS40-1 burner... -
Page 8: Operating Level
Automatic Manual Ò y 21 È È Ì Ì Ù Ù Ò time time y 21 È only Ì display Ù Ù Extended operating level time Errorliste (if error exists) display FbF. 1 switching KS40-1 burner Operating level... - Page 9 Name Cause Possible remedial action Description E. 1 Internal error, - E.g. defective EEPROM - Contact PMA service cannot be - Return unit to our factory removed E. 2 Internal error, - e.g. EMC trouble - Keep measurement and power supply cables in...
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Page 10: Self-Tuning
Self-tuning can always be cancelled by the operator. For this, press Ù and È key simultaneously. The controller continues operating with the old parameters in automatic mode in the first case and in manual mode in the second case. KS40-1 burner Self-tuning... -
Page 11: Manual Tuning
For this, the response of process variable x after a step change of correcting va- riable y can be used. Frequently, plotting the complete response curve (0 to 100%) is not possible, because the process must be kept within defined limits. Manual tuning KS40-1 burner... - Page 12 2 * Tu With 2-point and 0,5 * K 3-point controllers, 2,6 * K 6 * Tu the cycle time must be adjusted to 3-point-stepping 1,7 * K 2 * Tu t1 / t2 £ 0,25 * Tu KS40-1 burner Manual tuning...
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Page 13: Operating Structure
Function disabled or Access via the instrument front with BluePort® enabled with BluePort® panel: closed OFF / password disabled / enabled enabled open OFF / password disabled disabled open enabled enabled open Password enabled enabled after password entry Operating structure KS40-1 burner... -
Page 14: Configuration Level
Signaller with switching 3-point signaller 3-point stepping controller (DPS) switchable to signaller (SG) 3-point stepping controller (DPS) switchable to 3-point signaller (SG) Not changeable * Only possible with A = 2 and B = 0 … 3 Configuration with qUIC KS40-1 burner... - Page 15 Leading zeros are not displayed (ex.: display 400 with code 0400) Configuration example 1 (code 0400): 123. 8 123. 8 KS40-1 as a signaller with switch-over contact for 2-stage burner: Con1 Measuring range 0...200°C, Resistance thermometer Pt 100, Reaction at sensor break as process value higher than set-point.
- Page 16 Switching difference HYS. 1 : in units of phys.quantity. lit, when OUT1 is energized Signal LEDs: LED1: lit, when OUT2 is energized LED2: OK LED: lit, when limit value not reached see chapter 5 “Parameter level” Parameters: Configuration with qUIC KS40-1 burner...
- Page 17 OUT1 is energized Signalling LEDs: LED1: lit when OUT2 is energized LED2: OK LED: lit, unless limit value is reached De-energized condition: all relays de-energized, contacts open see chapter 5 “Parameter level” Parameters: Configuration with qUIC KS40-1 burner...
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Page 18: Configuration Without Quic ( Quic= Off)
3-point stepping controller switchable to signaller 3-point stepping controller switchable to 3-point signaller Manual operating permitted yes (see also LOGI/ mAn) C. A ct Method of controller operation Inverse, e.g. heating Direct, e.g. cooling Configuration without qUIC ( qUIC= OFF) KS40-1 burner... - Page 19 KTY 11-6 temperature sensors is preset. Corr Measured value correction ( scaling Without scaling Offset correction (at CALlevel) 2- point correction (at CALlevel) Scaling (at PArA level) 2 With current, voltage or potentiometer input signals, scaling is required (see section 5.1). KS40-1 burner...
- Page 20 Control deviation Xw (process value - set-point) relativ alarm Src. 3 Control deviation Xw (relativ alarm) with suppression after start-up and set-point change Effective set-point Weff Correcting variable (controller output) LP. A L Monitoríng of control loop interruption Switched off LOOP alarm active KS40-1 burner...
- Page 21 SP. E Switching to external set-point SP.E No function Always active DI2 switches * DI3 switches * è key switches * Y/Y2 switching No function DI2 switches * DI3 switches * è key switches * Ò key switches * KS40-1 burner...
- Page 22 No function DI2 switches * DI3 switches * è key switches * di. F n Function of digital inputs (valid for all inputs) Direct Inverse Toggle key function * Multiple switching is possible and should be excluded on demand. KS40-1 burner...
- Page 23 °F Decimal point (max. number of digits behind the decimal point) No digit behind decimal point 1 digit behind decimal point 2 digits behind decimal point 3 digits behind decimal point C. d El 0...200 Modem delay [ms] KS40-1 burner...
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Page 24: Parameter Setting Level
Value range Description Default Own setting with qUIC SP. L O -1999...9999 Set-point limit low for Weff SP. H i -1999...9999 Set-point limit high for Weff SP. 2 -1999...9999 Set-point 2. r. S P 0...9999 Set-point gradient [/min] KS40-1 burner... - Page 25 H. 1 -1999...9999 Upper limit 1 HYS. 1 0...9999 Hysteresis limit 1 L. 2 /3 -1999...9999 Lower limit 2 / 3 H. 2 /3 -1999...9999 Upper limit 2 / 3 HYS. 2 / 0...9999 Hysteresis limit 2 / 3 KS40-1 burner...
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Page 26: Input Scaling (Only Visible With Quic = Off)
After calibration reset (OFF), the scaling parameters are reset to default. 5.1.2 Input InP. 2 As input InP. 1 , but only S. T yp = 30 adjustable! Input scaling (only visible with qUIC = OFF) KS40-1 burner... -
Page 27: Calibration Level
InL. 1 2-point correction ( ConF/ InP. 1 / Corr = 2 ): display standard setting 2-point correction w is possible off-line with process value simulator OuH. 1 OuH. 1 OuL. 1 OuL. 1 InL. 1 InH. 1 KS40-1 burner... - Page 28 OuL. 1 : The display value of the scaling point is displayed. Before calibration, OuL. 1 is equal to InL. 1 . The operator can correct the display value by pressing keys ÈÌ . Subsequently, he confirms the display value by pressing key Ù. KS40-1 burner...
- Page 29 Subsequently, he confirms the display value by pressing key Ù. The parameters (OuL. 1 , OuH. 1 ) changed at CAL level can be reset by adjusting the parameters below the lowest adjustment value (OFF) by means of decrement key Ì . KS40-1 burner...
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Page 30: Programmer
After program end, the controller continues controlling with the target set-point set last. If the program is stopped during execution (signal at digital input di2..3 or the è key is taken away), the programmer returns to program start and waits for a new start signal. KS40-1 burner... - Page 31 Changing the segment end setpoint: Changing the set-point leads to re-calculation of the required gradient, in order to reach the new set-point during the segment rest time, whereby the required gra- dient polarity sign can change. KS40-1 burner...
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Page 32: Technical Data
Span start, end of span: anywhere within measuring Transmitter supply U range Scaling: selectable -1999...9999 Relay outputs OUT 1,2 Linearization: 16 segments, adaptable Relay output OUT3 with BlueControl Decimal point: adjustable Input circuit monitor: 12,5% below span start (2mA, 1V) KS40-1 burner... - Page 33 Complies with EN 61 326-1 AC SUPPLY (for continuous, non-attended operation) Voltage: 90...250 V AC Frequency: 48...62 Hz Power consumption approx. 7,3 VA BEHAVIOUR WITH POWER FAILURE Configuration, parameters and adjusted set-points, control mode: Non-volatile storage in EEPROM KS40-1 burner...
- Page 34 Flat-pin connectors 1 x 6,3 mm or 2 x 2,8 mm to DIN 46 244 Mounting Panel mounting with two fixing clamps at top/bottom or right/left, High-density mounting possible Mounting position: uncritical Weight: 0,27kg Accessories delivered with the unit Operating manual Fixing clamps KS40-1 burner...
- Page 35 Table 3 Current and voltage measuring ranges Range Input resistance Accuracy Resolution (Ô) ß 0,1 % ß 0,6 mV ~ 110 kW 0-10 Volt ß 0,1 % 49 W (voltage requirement ß 2,5 V) ß 1,5 mA 0-20 mA KS40-1 burner...
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Page 36: Safety Hints
If the controller is connected with other equipment in the same signal loop, check that other equipment in the output circuit is not affected before switch-off. If ne- cessary, suitable protective measures must be taken. KS40-1 burner... - Page 37 (ESD) can be exposed. The following work may be done only at workstations with suitable ESD protection. Modification, maintenance and repair work may be done only by trained and aut- horized personnel. For this purpose, the PMA service should be contacted. KS40-1 burner...
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Page 38: Resetting To Factory Setting
3. A wrong pass number aborts the reset action. The copy procedure ( COPY) can take some seconds. Now, the transmitter is in normal operation. KS40-1 burner Resetting to factory setting... - Page 39 - LED ....7 SP.x - LED ....7 KS40-1 burner...
- Page 40 9499- 040- 66011 Subject to alterations without notice © PMA Prozeß- und Maschinen-Automation GmbH Änderungen vorbehalten P.O.B. 310 229, D-34058 Kassel, Germany Sous réserve de toutes modifications Printed in Germany 9499-040-66011 (08/2013)
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