Stanley HSX Series User Manual

Stanley HSX Series User Manual

Mounted hydraulic compactors
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HSX SERIES
MOUNTED
HYDRAULIC COMPACTORS
HSX3
HSX6
HSX11
HSX22
USER MANUAL
Safety, Operation and Maintenance
© 2015 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
74918 12/2022 Ver. 8

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  • Page 1 HSX SERIES MOUNTED HYDRAULIC COMPACTORS HSX3 HSX6 HSX11 HSX22 USER MANUAL Safety, Operation and Maintenance © 2015 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 74918 12/2022 Ver. 8...
  • Page 2 Dispositions particulières: Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, STANLEY Dubuis 17-19, rue Jules Berthonneau- CS 73406 41034 Blois CEDEX, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione 12/08/2022 Done at/Ort/Fait à/Dado en/Fatto a STANLEY Infrastructure, Milwaukie, Oregon USA...
  • Page 3 S.I. 2008/1597 Self (Safety) Regulations 2008 Special Provisions: None Representative in the Union: Patrick Vervier, STANLEY Dubuis 17-19, rue Jules Berthonneau- CS 73406 41034 Blois CEDEX, France. 12/08/2022 Done at STANLEY Infrastructure, Milwaukie, Oregon USA Date Signature Position Engineering Manager...
  • Page 4: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. 4 ► HSX User Manual...
  • Page 5: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 6: Safety Precautions

    SAFETY PRECAUTIONS • Tool operators and maintenance personnel must gers firmly on the surface. The compactor weighs always comply with the safety precautions given in more than the bucket. Position the compactor with this manual and on the stickers and tags attached to caution.
  • Page 7: Tool Stickers & Tags

    ITEM NO. DESCRIPTION HSX3 HSX6 HSX11 HSX22 LIFT POINT DECAL 47352 47352 47352 47352 MADE IN TAIWAN DECAL 67373 67373 67373 66373 STANLEY DECAL 74707 74705 74705 74772 HSX MODEL DECAL 73092 73093 73094 73095 COMPOSITE WARNING DECAL 73119 73119 73119 73119...
  • Page 8: Operation

    See the SPECIFICATIONS section of this manual. The STANLEY priority valve is a metering (to the hydraulic tool) pressure compensating valve that controls the flow Check shock mounts for cracks or tears. Rotate shock to the attachment and gives the primary system (i.e.
  • Page 9 OPERATION footing and at the previously compacted area. When the maximum attainable density for that particular soil condition is reached, a slight increase in vibration will be felt by the operator. This increase in vibration is in no way harmful to the tractor, and indicates that the soil will not compress DO NOT suspend the compactor in the air any further.
  • Page 10 OPERATION these materials in most soil conditions, except solid rock or soil with a very high clay content. The compactor is placed on the object to be driven using the front one-third of the baseplate (the portion of the baseplate furthest from the operator). This position is critical to proper delivery of the compactor's vibratory force into the object.
  • Page 11: Troubleshooting

    TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Compactor Inoperative. System Flow Valve not operating or Adjust flow for compactor; flow and adjusted incorrectly. pressure test attachment circuit or compactor flow control, if installed.
  • Page 12: Flow Test Procedure

    STANLEY attachment. times the back-pressure. Never use the relief valve to control the flow rate in the circuit. Cracking pressure This procedure is generic in form.
  • Page 13 FLOW TEST PROCEDURE Example: Stabilized Temperature 160° Ambient Temperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geographical area plus the heat rise calculated above. Ensure that the operating temperature range is lower than 180°...
  • Page 14: Definition Of Terms

    (through restriction) to the circuit. This feature is used to evaluate relief settings and flow ratings at pressure. V60/V65/V100 Valves: A priority flow control valve manufactured by STANLEY. Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool. The “priority” aspect allows the attachment to function properly if another control function is activated.
  • Page 15: Specifications

    SPECIFICATIONS HSX3 HSX6 HSX11 HSX22 3400 6400 11,350 22,000 Centrifugal Force 1542 2902 5147 10,000 Vibrations Per Minute 2100 2000 2000 2100 1425 2200 Weight 25.5 Length 1143 17.5 23.5 Width 18.5 27.5 41.25 Height 1048 18.8 x 20 23.5 x 26 27 x 30 32 x 42 Baseplate Size...
  • Page 16: Flat Top Mounting Directions

    FLAT TOP MOUNTING DIRECTIONS HSX3125S TOP PLATE MOUNTING DIMENSIONS HSX6125S TOP PLATE MOUNTING DIMENSIONS ASTM A-36 STEEL 15.75 18.00 7.09±.020 5.910 4.41±.020 3.940 12.60 12.60 2.68±.020 1.970 2.76 .830 3.35 Tolerances: (except as noted) ASTM A-36 STEEL .X: ±0.1 .830 Tolerances: (except as noted) .XX: ±0.06 .XXX: ±0.010...
  • Page 17: Hsx3025S / Hsx3125S Parts List

    HSX3025S / HSX3125S PARTS LIST HSX3125S Note: The HSX3025S and HSX3125S use the same parts shown on this page, with the exception of the upper frame weldment and fasteners shown at right. Items at right are for the HSX3125S only. 23 FT-LBS [31 Nm] 23 FT-LBS...
  • Page 18 HSX3025S / HSX3125S PARTS LIST 370352 180 FT-LBS Note: The HSX3025S and HSX3125S [244 Nm] use the same parts shown on this 02504 page. The differences between the two models are the upper 85 FT-LBS 371061 371050 [115 Nm] frame weldment and the fasteners that come with it (see page 16 for details).
  • Page 19: Hsx6025S / Hsx6125S Parts List

    HSX6025S / HSX6125S PARTS LIST HSX6125S Note: The HSX6025S and HSX6125S use the same parts shown on this page, with the exception of the upper frame weldment and fasteners shown at right. Items at right are for the HSX6125S only. 30 FT-LBS [41 Nm] 75 FT-LBS...
  • Page 20 HSX6025S / HSX6125S PARTS LIST 371050 02504 55 FT-LB [74.5 Nm] 206022 206024 372003 206028 21896 06330 206019 02504 85 FT-LB [115 Nm] 33688 76804 00834 206029 371061 370352 Note: The HSX6025S and HSX6125S 180 FT-LB use the same parts shown on this [244 Nm] page.
  • Page 21: Hsx11125S Parts List

    HSX11125S PARTS LIST 23629 72641 SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE 43533 371501 370252 75 FT-LBS [97.5 Nm] 371050 371500 74844 SHOE WELDMENT 35384 ITEM ITEM DESCRIPTION DESCRIPTION 23629 HHCS 3/4-10UNC X 2.750 370159 HHCS 3/8-16UNC X 2.500 29935 OUTLET MANIFOLD 370252 HHCS 1/2-13UNC X 2.000...
  • Page 22 HSX11125S PARTS LIST 211009 371061 370351 100 ft-lbs [135.6 Nm] 350758 217010 372003 211011 211009 217010 350758 DETAIL A 370159 SCALE 0.360 55 FT-LBS [74.5 Nm] 371056 29935 514015 350713 35384 76805 371061 370350 371061 29935 514016 370353 211008 180 FT-LBS [244 Nm] 72651 514010...
  • Page 23: Hsx22125S Parts List

    HSX22125S PARTS LIST SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE 200 FT-LBS [271 Nm] ITEM PART NO. DESCRIPTION 72875 HHCS 1-8UNC X 4.00 ITEM PART NO. DESCRIPTION 217005 SHOCK MOUNT CD-2000 350609 SPLIT FLANGE HALF 217012 INLET MANIFOLD 22568 PILOT RING 350759 O-RING 22572...
  • Page 24 HSX22125S PARTS LIST 371052 22572 370407 200 FT-LBS [271 Nm] 30269 22608 22607 372003 DETAIL A SCALE 0.350 22572 22608 22568 30269 371052 370405 260 FT-LBS [352 Nm] 76797 350759 217012 371052 22606 35653 370406 260 FT-LBS 371063 [352 Nm] 22860 55 FT-LBS [74.5 Nm]...
  • Page 25: Attachment Hole Patterns

    ATTACHMENT HOLE PATTERNS Hole patterns shown HSX3, HXS6 & HSX11 WITH HOLE PATTERN below for pile-driving CENTERED ON SHOE WELDMENT attachments. HSX22 WITH HOLE PATTERN CENTERED ON SHOE WELDMENT HSX User Manual ◄ 25...
  • Page 28 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

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Hsx3Hsx6Hsx11Hsx22

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