Stanley HSX3 User Manual

Stanley HSX3 User Manual

Mounted hydraulic compactors
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HSX SERIES
MOUNTED
HYDRAULIC COMPACTORS
HSX3
HSX6
HSX11
HSX22
USER MANUAL
Safety, Operation and Maintenance
© 2015 Stanley Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
2/2015 Ver-2

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Summary of Contents for Stanley HSX3

  • Page 1 HSX SERIES MOUNTED HYDRAULIC COMPACTORS HSX3 HSX6 HSX11 HSX22 USER MANUAL Safety, Operation and Maintenance © 2015 Stanley Black & Decker, Inc. New Britain, CT 06053 U.S.A. 2/2015 Ver-2...
  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative.
  • Page 4: Safety Symbols

    SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair ac- tions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equipment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS Tool operators and maintenance personnel must always • Always operate the compactor with backhoe outriggers comply with the safety precautions given in this manual firmly on the surface. The compactor weighs more than and on the stickers and tags attached to the tool and the bucket.
  • Page 6: Tool Stickers

    LIFT POINT DECAL 47352 47352 47352 47352 66373 DECAL, "MADE IN TAIWAN" MADE IN TAIWAN DECAL 67373 67373 67373 66373 70752 DECAL, "STANLEY" 11 INCH STANLEY DECAL 74707 74705 74705 73118 73094 DECAL, HSX11 HSX MODEL DECAL 73092 73093 73094 73095...
  • Page 7: Operation

    See the Stanley Hydraulic Tools. SPECIFICATIONS section of this manual. The Stanley priority valve is a metering (to the hydraulic Check shock mounts for cracks or tears. Rotate shock tool) pressure compensating valve that controls the flow mounts 180°...
  • Page 8 OPERATION footing and at the previously compacted area. When the maximum attainable density for that particular soil condi- IMPORTANT tion is reached, a slight increase in vibration will be felt by the operator. This increase in vibration is in no way harmful to the tractor, and indicates that the soil will not DO NOT suspend the compactor in the air compress any further.
  • Page 9 OPERATION these materials in most soil conditions, except solid rock or soil with a very high clay content. The compactor is placed on the object to be driven using the front one-third (that portion of the baseplate furthest from the operator) of the baseplate. This position is critical to proper delivery of the compactor's vibratory force into the object.
  • Page 10: Troubleshooting

    TROUBLESHOOTING If symptoms of poor performance develop, the following chart can be used as a guide to correct the problem. PROBLEM CAUSE SOLUTION Adjust flow for compactor; flow and Compactor Inoperative. System Flow Valve not operating or adjusted incorrectly. pressure test attachment circuit or compactor flow control, if installed.
  • Page 11: Flow Test Procedures

    If an adequate flow meter is not available contact your Operating Pressure 2700 psi Stanley Hydraulic Distributor for assistance. Back-pressure 450 psi Operating pressure of the tool 3150 psi...
  • Page 12 FLOW TEST PROCEDURE Example: Stabilized Temperature 160° Ambient Temperature -80° Heat Rise 80° The normal operating temperature range of this circuit will be the typical ambient temperature range for the geo- graphical area plus the heat rise calculated above. Ensure that the operating temperature range is lower than 180°...
  • Page 13: Definition Of Terms

    (through restriction) to the circuit. This feature is used to evaluate relief settings and flow ratings at pressure. V60/V65/V100 Valves: A priority flow control valve manufactured by Stanley Hydraulic Tools. Allows for optimum operation of any attachment by providing the proper amount of flow for operation of the tool the “priority” aspect allows the attachment to function properly if another control function is activated.
  • Page 14: Specifications

    SPECIFICATIONS HSX3 HSX6 HSX11 HSX22 3400 6400 11,350 22,000 Centrifugal Force 1542 2902 5147 10,000 Vibrations Per Minute 2100 2000 2000 2100 1425 2200 Weight 25.5 Length 1143 17.5 23.5 Width 18.5 27.5 41.25 Height 1048 18.8 x 20 23.5 x 26...
  • Page 15: Flat Top Mounting Dimensions

    FLAT TOP MOUNTING DIMENSIONS HSX3125S TOP PLATE MOUNTING DIMENSIONS HSX6125S TOP PLATE MOUNTING DIMENSIONS ASTM A-36 STEEL 15.75 18.00 7.09±.020 5.910 4.41±.020 3.940 12.60 12.60 2.68±.020 1.970 2.76 .830 3.35 Tolerances: (except as noted) ASTM A-36 STEEL .X: ±0.1 .830 Tolerances: (except as noted) .XX: ±0.06 .XXX: ±0.010...
  • Page 16: Hsx3 Parts List

    HSX3025S / HSX3125S PARTS LIST HSX3125S Note: The HSX3025S and HSX3125S both use the same parts shown on this page with the exception of the upper frame weldment and fasteners shown at right, items at right are for the HSX3125S only. 23 FT-LBS [31 Nm] 23 FT-LBS...
  • Page 17 SHOE WELDMENT 06330 O-RING 206024 BEARING COVER 371050 WASHER 372003 GREASE FITTING 02504 HHCS 1/2-13UNCx1-1/2 67936 MOTOR SEAL KIT 22061 MOTOR 21896 MOUNT ADAPTOR 370352 HHCS 5/8-11UNCx2 371061 WASHER 206019 BEARING 12669 MASS WEIGHT ASSY HSX3 HSX User Manual ◄ 17...
  • Page 18: Hsx6 Parts List

    HSX6025S / HSX6125S PARTS LIST HSX6125S Note: The HSX6025S and HSX6125S both use the same parts shown on this page with the exception of the upper frame weldment and fasteners shown at right, items at right are for the HSX6125S only. 30 FT-LBS [41 Nm] 75 FT-LBS...
  • Page 19 HSX6025S / HSX6125S PARTS LIST 371050 02504 55 FT-LB [74.5 Nm] 206022 206024 372003 206028 21896 06330 206019 02504 85 FT-LB [115 Nm] 33688 22061 00834 206029 371061 370352 Note: The HSX6025S and HSX6125S 180 FT-LB Both use the same parts shown on [244 Nm] the page, the differance between the 371056...
  • Page 20: Hsx11 Parts List

    HSX11125S PARTS LIST 23629 72641 SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE 43533 371501 370252 75 FT-LBS [97.5 Nm] 371050 371500 30167 SHOE WELDMENT 35384 ITEM ITEM DESCRIPTION DESCRIPTION 23629 HHCS 3/4-10UNC X 2.750 370159 HHCS 3/8-16UNC X 2.500 29935 OUTLET MANIFOLD 370252 HHCS 1/2-13UNC X 2.000...
  • Page 21 HSX11125S PARTS LIST 211009 371061 370351 100 ft-lbs [135.6 Nm] 350758 217010 372003 211011 211009 217010 350758 DETAIL A 370159 SCALE 0.360 55 FT-LBS [74.5 Nm] 371056 29935 514015 350713 35384 211004 371061 370350 371061 29935 514016 370353 211008 180 FT-LBS [244 Nm] 72651 514010...
  • Page 22: Hsx22 Parts List

    HSX22125S PARTS LIST SEE VALVE BLOCK ILLUSTRATION ON NEXT PAGE 200 FT-LBS [271 Nm] ITEM PART NO. DESCRIPTION 72875 HHCS 1-8UNC X 4.00 ITEM PART NO. DESCRIPTION 217005 SHOCK MOUNT CD-2000 350609 SPLIT FLANGE HALF 217012 INLET MANIFOLD 22568 PILOT RING 350759 O-RING 22572...
  • Page 23 HSX22125S PARTS LIST 371052 22572 370407 200 FT-LBS [271 Nm] 30269 22608 22607 372003 DETAIL A SCALE 0.350 22572 22608 22568 30269 371052 370405 260 FT-LBS [352 Nm] 22805 350759 217012 370406 371052 22606 35653 260 FT-LBS 371063 [352 Nm] 22860 55 FT-LBS [74.5 Nm]...
  • Page 24: Attachment Hole Patterns

    ATTACHMENT HOLE PATTERNS Hole patterns shown below for pile-driving HSX3, HXS6 & HSX11 WITH HOLE PATTERN attachments. CENTERED ON SHOE WELDMENT HSX22 WITH HOLE PATTERN CENTERED ON SHOE WELDMENT 24 ► HSX User Manual...
  • Page 25 NOTES HSX User Manual ◄ 25...
  • Page 26 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyhydraulics.com...

This manual is also suitable for:

Hsx6Hsx seriesHsx11Hsx22

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