Ross RSe Series Integration Manual
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Ross RSe Series Integration Manual

Safe exhaust double valves
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Summary of Contents for Ross RSe Series

  • Page 1 RSe S eRieS xhauSt ouble alVeS ntegratIon uIde...

  • Page 2: Table Of Contents

    Global Locations Disclaimer: Sample Logic and any and all related diagrams contained in ROSS Controls’ Integration guide were developed and validated using dual channel electro-mechanical input signals in a laboratory environment and are provided to you for illustrative purposes only. Because of the many variables and unique requirements associated with any particular application, all persons responsible for installing and integrating ROSS products must satisfy themselves that the ROSS product is the correct product for the application and operates as intended.

  • Page 3: Introduction

    Introduction ROSS Controls offers a variety of safety valves for use in various safety functions such as safe exhaust, safe cylinder return, and safe load holding/stop. This document focuses specifically on ROSS Controls’ 3/2 RSe Series valves that are used for safe pneumatic exhaust functions and utilize magnetic proximity sensors (PNP) to provide feedback to a safety control system for external monitoring.

  • Page 4: Rse Wiring (Pinouts)

    Pilot Supply Conversion The RSe Series valve comes from the factory configured for internal pilot supply, which sources pilot supply air pressure internally from port 1 in the valve sub-base. However, the valve can be converted in the field to operate with external pilot supply through the EPS port in the valve sub-base.

  • Page 5: Operation & Monitoring Requirements For 3/2 Rse Series Safe Exhaust Valves

    3/2 RSe Series Safe Exhaust Double Valves Integration Guide EPS port Operation & Monitoring Requirements for 3/2 RSe Series Safe Exhaust Valves The intent of this document is to provide guidance on how to operate and monitor the 3/2 RSe valve for safe operation. A test procedure is also provided for verification and validation of the user’s external safety control monitoring system.

  • Page 6: Feedback Monitoring (General)

    3/2 RSe Series Safe Exhaust Double Valves Integration Guide Feedback Monitoring (General) The 3/2 RSe valve is equipped with feedback proximity sensors that must be monitored by the user’s external safety control & monitoring system to detect any fault condition within the valve. Sensor feedback should always be opposite the solenoid actuating signals.

  • Page 7: Actuation Fault Monitoring

    3/2 RSe Series Safe Exhaust Double Valves Integration Guide Actuation Fault Monitoring Actuation fault monitoring should check for actuation of both valves within 250 msec of the actuation signal. After the safety control system outputs provide simultaneous actuation signals to both solenoids, both sensor outputs should switch off within 250 msec.

  • Page 8: Validation Test Procedure For Valve Operation And External Monitoring Logic

    3/2 RSe Series Safe Exhaust Double Valves Integration Guide RSe (3/2) Validation Test Procedure for Valve Operation and External Monitoring Logic This validation test procedure should only be performed with a 3/2 RSe valve that is known to be functioning properly. If basic valve function is in NOTE 1: question please refer to Section 8 of the Product Operating Instructions for the Valve Test Procedure.
  • Page 9 3/2 RSe Series Safe Exhaust Double Valves Integration Guide Outlet Actuate Signal Sensor Conditions Pass/Fail Port Pressure Step Action Sol A Sol B Fault ? Conditions Sol A & Sol B Port 2 Sensor A Sensor B (P/F) Disconnect sensor cable from sensor B...
  • Page 10 3/2 RSe Series Safe Exhaust Double Valves Integration Guide Outlet Actuate Signal Sensor Conditions Pass/Fail Port Pressure Step Action Sol A Sol B Fault ? Conditions Sol A & Sol B Port 2 Sensor A Sensor B (P/F) Items 68 through 75 could also be done with Sensor B instead of Sensor A.

  • Page 11: Cautions, Warnings And Standard Warranty

    The ROSS Group’s obligation under this warranty is limited to repair, replacement or refund of the purchase price paid for products which the ROSS Group has determined, in its sole discretion, are defective. All warranties become void if a product has been subject to misuse, misapplication, improper maintenance, modification or tampering.
  • Page 12 Germany manufactIS Tel: +49 (0)2013-16843-0 www.manufactis.net urope ROSS PNEUMATROL www.rossuk.co.uk United Kingdom Tel: +44 (0)1254 872277 (FKA ROSS UK Ltd. and pneumatrol Ltd.) www.pneumatrol.com China ROSS CONTROLS (CHINA) Ltd. Tel: +86-21-6915-7961 www.rosscontrolschina.com & p India ROSS CONTROLS INDIA Pvt. Ltd.

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