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Summary of Contents for Sorotec ALU 0605
- Page 1 Assembly instructions CNC portal milling machine kit Alu-Line MPF.ALxxxx.01.B SOROTEC GmbH Tel.: +49 (0) 7227-994255-0 Withig 12 Fax: +49 (0) 7227-994255-9 77836 Rheinmünster E-Mail: sorotec@sorotec.de Version 2.0.0 Web: www.sorotec.de...
- Page 2 Alu-Line © 2022 Sorotec GmbH Reproduction, duplication or translation, also in extracts, without the written approval of Sorotec GmbH is not permitted. All rights under the Copyright Act remain the Sorotec GmbH expressly reserved. Technical changes reserved. Made in Germany.
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Page 6: General Information
All directions (left, right, front, back, up and down) mented and adapted to your requirements with op- in this manual are based on the view as shown in tional accessories. In the Sorotec shop you will find, the figure below. among other things, milling spindles, base frames, housings, vacuum tables, control electronics, control software and minimum quantity lubrication. - Page 7 Because the head of the countersunk screw disappears into the material, the head height here is part of the length. So the length is measured over everything. But really: Only with the countersunk screw! SOROTEC GmbH Tel.: +49 (0) 7227-994255-0 Withig 12 Fax: +49 (0) 7227-994255-9 77836 Rheinmünster...
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Page 8: Scope Of Delivery
36 teeth (X / Y axis) AL.DH.08.29 AL.ZAN.HTD3M36.15.08 HTD-Zahnriemenrad Stop Z 24 teeth (Z axis) AL.FT.022.01 AL.ZAN.HTD3M24.15 Recirculating ball nut Flange plate X nut 16 x 10 AL.FT.019.01 AL.ZAN.KGM1610R.01 Recirculating ball nut Guide plate Y 16 x 5 AL.FT.009.01 AL.ZAN.KGM1605B.01 www.sorotec.de Page 7/33 V 2.0.0... - Page 9 Alu-Line XX10: 819 mm lg. see page 6 see page 6 Profile 10 90 x 90 Z-axis linear guide Alu-Line 06XX: 978 mm lg. 486 mm lg. Alu-Line 11XX: 1478 mm lg. ZFS.HGR20R.01 see page 6 www.sorotec.de Page 8/33 V 2.0.0...
- Page 10 AL.FT.026.01 AL.PR.WS.0816080 Drag chain holder X Angle 8 40x40 AL.FT.028.01 AL.PR.WS.084040 Dirt wiper for rec. ball nut 16 x 10 Z-bracing on the left rec. ball nut 16 x 5 AL.FT.013.01 AL.ZAN.SAB16.01 www.sorotec.de Page 9/33 V 2.0.0...
- Page 11 AL.PR.HM.08M5.017 MED.SUS.V.03 Nut 10 M5 AL.PR.HM.10M5.030 MED.SUS.V.04 Nut 10 M8 AL.PR.HM.10M8.030 MED.SUS.V.05 Straight pin hard T-nut without bar M8 DIN 6325 5 x 18 mm AL.PR.NS.08M8 AL.ZS.05.18 T-head screw slot 10 M8x20 enclosed with angle www.sorotec.de Page 10/33 V 2.0.0...
- Page 12 Profile 8 200 x 80 AL.PR.0820080S.0795 AL.PR.0820080S.0995 AL.PR.0820080S.1295 AL.PR.0820080S.1595* Faceplate AL.FT.001.01 AL.FT.002.01 AL.FT.003.02 AL.FT.061.01* drive side AL.FT.046.01* AL.FT.118.01* AL.FT.105.01* faceplate AL.FT.023.01 AL.FT.024.01 AL.FT.025.01 AL.FT.062.01* floating bearing side AL.FT.047.01* AL.FT.043.01* AL.FT.032.01* * Heavy / Heavy Gantry www.sorotec.de Page 11/33 V 2.0.0...
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Page 13: Pre-Assembly
Fig. 2: Centering tabs on the mounting bracket (red arrows) outer bearing rings may be pressed / hit. Use a suita- ble drive sleeve (tube) and oil the outer bearing ring before assembly. See Fig. 3. Fig. 3: Bearing assembly with driving sleeve www.sorotec.de Page 12/33 V 2.0.0... - Page 14 • Press the floating bearing assembly onto the end of the X ball screw • Press the flattened bearing assembly onto the end of the Y ball screw Fig 5: Mounting the X and Y spindle bearings www.sorotec.de Page 13/33 V 2.0.0...
- Page 15 Then carefully loosen the shaft nut slightly (approx. 5°) until the Fig. 7: Bearing assembly X-axis ball screw can be turned easily again. www.sorotec.de Page 14/33 V 2.0.0...
- Page 16 • Tighten the screws evenly, starting in the middle and working outwards. Tightening torque: 6 Nm • Repeat the work steps with the second aluminum profile or second linear guide. Fig. 9: Installation of linear guide on stop edge www.sorotec.de Page 15/33 V 2.0.0...
- Page 17 • Screw the face plate on the drive side to the profiles with one bracket and two brackets ; Use M8x20 hammer head screws M8x30 pan head screws and M8 flange nuts , lightly tighten the screws. www.sorotec.de Page 16/33 V 2.0.0...
- Page 18 M8 flange nuts ; Slightly counter-tighten the screws. • Tighten all fastening screws ( ) of the floating bearing side front plate, and the brackets. This does not apply to the fastening screws www.sorotec.de Page 17/33 V 2.0.0...
- Page 19 • Lay the enclosed foil between the reference Fig. 14: Location and assembly of the X reference switch switch and the switch carrier X. Screw on the reference switch as shown in Fig. 14 using Cylinder screws M3x16 and washers 3.2 www.sorotec.de Page 18/33 V 2.0.0...
- Page 20 • Drive the cylindrical pins into the portal cheeks until they protrude about 3 ... 4 cylinder pins on the carriages and screw tight with cylinder screws M5x20 . Tightening mm on the outside. torque: 6 Nm www.sorotec.de Page 19/33 V 2.0.0...
- Page 21 • Pre-assemble the bracket with flat-head screws M8x16 and slot nuts on the aluminum profile; Slightly counter-tighten the screws so that the brackets can just about be moved on the aluminum profile. Fig.18: Pre-assembly of the connecting bracket www.sorotec.de Page 20/33 V 2.0.0...
- Page 22 • Check whether the portal can be moved easily Fig. 21: Adjustment of the base frame over the entire travel path over the base frame after tightening all screws. www.sorotec.de Page 21/33 V 2.0.0...
- Page 23 Y (red arrows in Figure 25) and screw with cylinder screws M5x35 Tightening torque: 6 Nm. Fig. 25: Pre-assembly of guide plate Y and Y spindle www.sorotec.de Page 22/33 V 2.0.0...
- Page 24 M8x20 . Tightening torque: 25 Nm. • Mount floating bearing unit on end plate Y floating bearing with cylinder screws M5x20 ; slightly counter-tighten the screws. Fig. 27: Portal end plate on the right www.sorotec.de Page 23/33 V 2.0.0...
- Page 25 • Place the insulation foil between the reference switch and switch carrier Y and screw on the reference switch as shown with cylinder screws M3x20 , washers and nuts M3 Fig. 30: Reference switch Y. Screws C1 shortened by 3 mm. www.sorotec.de Page 24/33 V 2.0.0...
- Page 26 Fig. 32: Stop buffers on portal cheeks • Attach cover caps (2x) on both sides. • Attach cover caps (6x) on both sides. Fig. 33: Positions of the cover caps www.sorotec.de Page 25/33 V 2.0.0...
- Page 27 Z-axis is then screwed to the Y guide plate with the screws The following illustrations show the assembly with the large Z-braces . The assembly with the standard Z-braces (see figure above) is car- ried out analogously. Fig. 35: Z axis assembly www.sorotec.de Page 26/33 V 2.0.0...
- Page 28 Z-axis plate and screw it on with cylinder screws ; slightly counter- Fig. 37: Z-axis guide rails tighten the screws. Note: The fastening screws of the right linear guide are tightened during alignment. www.sorotec.de Page 27/33 V 2.0.0...
- Page 29 Z axis plate with slight pressure, the corresponding groove of the Z reinforcement must be reworked with a file. When installing the reference switch, observe the additional installation instructions „Electrical ins- tallation kit“ if necessary. www.sorotec.de Page 28/33 V 2.0.0...
- Page 30 • Align the Z-axis on the guide plate Y in such a way that the dial gauge does not deflect when the Z-axis moves up and down. In this position, tighten the fastening screws . Tightening torque: 10 Nm. www.sorotec.de Page 29/33 V 2.0.0...
- Page 31 • Loosen the screws above the X drive a few turns, slide the X single toothed belt cover under the screw heads and tighten the screws again. Fig. 42: Cover X drive www.sorotec.de Page 30/33 V 2.0.0...
- Page 32 • Insert cylinder screws M8x65 through the holes in the belt guard Y , slide spacer sleeves over the screws and screw everything to the machine as shown in Fig. 44. Fig. 44: Mounting the X drive cover www.sorotec.de Page 31/33 V 2.0.0...
- Page 33 Tighten the stepper motor mounting screws • Screw the toothed belt cover Z (not shown) to the Z reinforcements on the left and right using flat-head screws M4x6 (red arrows in Figure 45). www.sorotec.de Page 32/33 V 2.0.0...
- Page 34 Fig. 2: Two different clamping blocks 1,500 approx . 28 ISO VG 15 B.2135xx.04/08.2010 isel Germany AG Bürgermeister- Ebert - Straße 40 / 36124 Eichenzell Tel.: +49(0) 06659 - 981- 0 / FAX:+49(0) 06659 - 981- 776 www.sorotec.de Page 33/33 V 2.0.0...
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