TLV PowerDyne P21S Instruction Manual
Thermodynamic steam trap
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Summary of Contents for TLV PowerDyne P21S
- Page 1 172-65208MA-01 (P21S) 9 March 2011 ISO 9001/ ISO 14001 Manufacturer Kakogawa, Japan is approved by LRQA LTD. to ISO 9001/14001 Thermodynamic Steam Trap P21S Copyright © 2011 by TLV CO., LTD. All rights reserved...
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Page 2: Table Of Contents
Contents Introduction ...............1 Safety Considerations ............2 Checking the Piping ............4 Specifications ..............5 Configuration..............5 Operation ................6 Installation .................7 Maintenance..............8 Disassembly / Reassembly ..........8 Troubleshooting ..............11 Product Warranty ............12 Introduction PowerDyne Thermodynamic Steam Thank you for purchasing the Trap. This product has been thoroughly inspected before being shipped from the factory. -
Page 3: Safety Considerations
• The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions. - Page 4 Be sure to use only the recommended components when CAUTION repairing the product, and NEVER attempt to modify the product in any way. Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids.
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Page 5: Checking The Piping
Checking the Piping Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid CAUTION discharge, which may cause burns or other injury. Check to make sure that the pipes to be connected to the trap have been installed properly. -
Page 6: Specifications
Specifications Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 7: Operation
Operation Principle of Air and Condensate Discharge 1. Start-up: Discharge of Initial Air and Cold Condensate At start-up, the flow of large quantities of initial air and cold condensate lift the disc off the seat, thus opening the valve. This allows for the rapid discharge of initial air and cold condensate. -
Page 8: Installation
Installation Install properly and DO NOT use this product outside the recommended operating pressure, temperature and other specification ranges. CAUTION Improper use may result in such hazards as damage to the product or malfunctions which may lead to serious accidents. Local regulations may restrict the use of this product to below the conditions quoted. -
Page 9: Maintenance
(When conducting a visual inspection, flash steam is sometimes mistaken for steam leakage. For this reason, the use of a steam trap diagnostic instrument [TLV: TrapMan] in conjunction with the visual inspection is highly recommended.) -
Page 10: Disassembly / Reassembly
Disassembly / Reassembly When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. - Page 11 Table of Tightening Torques Torque Distance Across Flats Part Name (in) N⋅m (lbf⋅ft) Cover (88) Screen Holder (29) (1 N⋅m ≈ 10 kg⋅cm) NOTE: Coat all threaded portions with anti-seize. Exploded View Nameplate Cover Disc Body Screen Screen Holder Gasket Screen Holder 172-65208MA-01 (P21S) 9 Mar 2011...
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Page 12: Troubleshooting
Troubleshooting When disassembling or removing the product, wait until the internal pressure equals atmospheric pressure and the surface of the product CAUTION has cooled to room temperature. Disassembling or removing the product when it is hot or under pressure may lead to discharge of fluids, causing burns, other injuries or damage. -
Page 13: Product Warranty
One year following product delivery. 2. Warranty Coverage TLV CO., LTD. warrants this product to the original purchaser to be free from defective materials and workmanship. Under this warranty, the product will be repaired or replaced at our option, without charge for parts or labor.
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