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TLV DC3S-L Instruction Manual

Cyclone separator trap (for steam)
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172-65286MA-03 (DC3S-L) 6 October 2021
Cyclone Separator Trap (for Steam)
DC3S-L
Copyright © 2021 by TLV CO., LTD.
All rights reserved

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Summary of Contents for TLV DC3S-L

  • Page 1 172-65286MA-03 (DC3S-L) 6 October 2021 Cyclone Separator Trap (for Steam) DC3S-L Copyright © 2021 by TLV CO., LTD. All rights reserved...

  • Page 2: Table Of Contents

    TLV EXPRESS LIMITED WARRANTY ......11 Service ................13 Introduction Thank you for purchasing the TLV cyclone separator trap for steam. This product has been thoroughly inspected before being shipped from the factory. When the separator trap is delivered, before doing anything else, check the specifications and external appearance to make sure nothing is out of the ordinary.

  • Page 3: Safety Considerations

    The three types of cautionary items above are very important for safety: be sure to observe all of them as they relate to installation, use, maintenance, and repair. Furthermore, TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions.
  • Page 4 Use only under conditions in which no water hammer will occur. The impact of water hammer may damage the product, leading to fluid discharge, which may cause burns or other injury. 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 5: Specifications

    Float Float Cover Guide Pin Trap Valve Seat Valve Seat Gasket Trap Cover Gasket Wave Spring Body Gasket Screen Bushing Float Cover Bolt Spring Washer Body Bolt Trap Cover Bolt Nameplate Steam Trap Flange Outlet 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 6: Installation

    If there is a problem, determine the cause by using the “Troubleshooting” guide in this manual. Tolerance Angle for Installation: 10° Make sure the product is installed with the raised TLV lettering on the body horizontal. 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 7: Maintenance

    Procedure Screen: Check for clogging or corrosion Gaskets: Check for warping or damage Float: Check for scratches or dents Trap Valve Seat: Check for wear or scratches Body Interior: Check for build-up 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 8: Disassembly/Reassembly

    Trap Valve Seat Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Valve Seat Remove the gasket and clean Replace with a new gasket Gasket sealing surfaces 172-65286MA-03 (DC3S-L) 6 Oct 2021...
  • Page 9 Float Cover Bolt (15) (1 Nm  10 kgcm) NOTE: -Coat all threaded portions with anti-seize. -If drawings or other special documentation were supplied for the product, any torque given there takes precedence over values shown here. 172-65286MA-03 (DC3S-L) 6 Oct 2021...
  • Page 10 Separator Wave Spring Body Gasket Guide Pin Separator Body Body Bolt Float Cover Bolt Float Cover Spring Washer Float Trap Valve Seat Valve Seat Gasket Trap Cover Gasket Guide Pin Trap Cover Bolt Trap Cover 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 11: Troubleshooting

    Review causes listed above in “No condensate is discharged…” and follow the appropriate remedy Separator outlet The screen is clogged with rust and Clean or replace with a new pressure drops or scale screen desired flow rate is unachievable 172-65286MA-03 (DC3S-L) 6 Oct 2021...

  • Page 12: Tlv Express Limited Warranty

    Subject to the limitations set forth below, TLV CO., LTD., a Japanese corporation (“TLV”), warrants that products which are sold by it, TLV International Inc. (“TII”) or one of its group companies excluding TLV Corporation (a corporation of the United States of America), (hereinafter the “Products”) are designed and manufactured by...
  • Page 13 WARRANTY NOT NEGATED HEREBY, AND ANY IMPLIED WARRANTY NOT NEGATED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, DO NOT COVER, AND NEITHER TLV, TII NOR ITS TLV GROUP COMPANIES WILL IN ANY EVENT BE LIABLE FOR, INCIDENTAL OR...

  • Page 14: Service

    Service For Service or Technical Assistance: Contact your TLV representative or your regional TLV office. In Europe: Tel: [49]-(0)7263-9150-0 Daimler-Benz-Straße 16-18, 74915 Waibstadt, Germany Fax: [49]-(0)7263-9150-50 Tel: [44]-(0)1242-227223 Units 7 & 8, Furlong Business Park, Bishops Cleeve, Gloucestershire GL52 8TW, U.K.

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