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Mounting
instructions
®
PYROPLUG
MagicBox

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Summary of Contents for OBO Bettermann PYROPLUG MagicBox

  • Page 1 Mounting instructions ® PYROPLUG MagicBox...
  • Page 2 PYROPLUG MagicBox ® Mounting instructions © 2022 OBO Bettermann Holding GmbH & Co. KG The PYROPLUG ® system is a registered trademark of OBO Bettermann Holding GmbH & Co. KG...
  • Page 3: Table Of Contents

    Table of contents Table of contents About these instructions 1.1 Target group ........5 1.2 Relevance of these instructions .
  • Page 4 Table of contents 4 | EN OBO Bettermann...
  • Page 5: About These Instructions

    About these instructions About these instructions Target group These instructions are aimed at specialists trained in fire protection. Relevance of these instructions These instructions are based on the standards valid at the time of compi- lation (August 2022). Please read the instructions carefully before starting mounting. We will not accept any warranty claims for damage caused through non-obser- vance of these instructions.
  • Page 6: Safety

    Recommended material: Butylene rubber, nitrile rubber, fluorine rubber, PVC. Eye protection Wear protective glasses, frame goggles. Physical protection Wear protective clothing and non-slip shoes. Necessary tools List of required tools: – Trowel, brush, masking tape – Screwdriver – Pressing gun for cartridge 6 | EN OBO Bettermann...
  • Page 7: System Description

    System description – Knife with serrated edge or box cutter – Tape measure System description The PYROPLUG MagicBox insulation system consists of a stainless ® steel housing with intumescent fire protection inlays. Residual openings are closed off with PYROSIT NG fire protection foam. ®...
  • Page 8: 3-Sided Pyroplug Magicbox

    PYROSIT NG fire protection ® (Item no. 7203806) foam. Mixing pipes for PYROSIT NG fire ® FBS-M mixing pipe protection foam. To be exchanged after work interruptions and to reach (Item no. 7203803) inaccessible locations. 8 | EN OBO Bettermann...
  • Page 9: Installation Requirements, Pyroplug® Magicbox

    Installation requirements, PYROPLUG® MagicBox Designation/ Figure Function type/item no Suspension and fastening material, made of steel, to create the first support of pass-through installations Support structure, in fire insulation. Mounting of the pendulum pendulum with threaded rods under (Item no. 7202446) the ceiling.
  • Page 10: Component Thicknesses, Component Spacings And Insulation Spacings

    ≤ 10 ≤ 30 nent opening Spacing of the installations within the PYROPLUG ® MagicBox Distance to other openings and installations ≥ 200 ≥ 200 Tab 2: Insulation distances to other components or component openings *Exceptions e.g. for hydraulic hoses – see approval 10 | EN OBO Bettermann...
  • Page 11: Approved Assignment

    Installation requirements, PYROPLUG® MagicBox Approved assignment Cables Electrical cables of all types, total diameter of the individual cables ≤ 80 mm Electrical installation pipes (EIP) made of plastic and steel Pipes according to EN 61386-1/-21/-22 With and without cable assignment max. 21 mm cable diameter; max. EIP Ø 63 mm, bundled up to max.
  • Page 12: Mounting The 4-Sided Pyroplug ® Magicbox

    – Insertion of the PYROPLUG MagicBox into the component opening, ® then assignment/mounting of a cable support system – Attachment of the PYROPLUG MagicBox to an existing cable sup- ® port system, then pushing into the component opening 12 | EN OBO Bettermann...
  • Page 13 Installation Abb 6: Mounting the 4-sided PYROPLUG MagicBox (wall mounting) ® 1. Click the cover and base of the housing together. For existing installation with cable support system: Attach the PY- ROPLUG MagicBox between the component opening and last sus- ®...
  • Page 14: First Support Of The Installations

    MagicBox may not exceed 20 ® Abb 7: Mounting the 4-sided PYROPLUG MagicBox (support structure) ® 8. Mount the first support of the support structure (pendulum or bracket) at a distance of max. 20 cm. 14 | EN OBO Bettermann...
  • Page 15: Ceiling Mounting

    Installation 7 1 3 Ceiling mounting Abb 8: Mounting the 4-sided PYROPLUG MagicBox (ceiling mounting) ® 1. Click the cover and base of the housing together. 2. Measure the wall thickness and attach the graphite strips at the appropriate distance. Attach the first graphite strip flush to the edge of the PYROPLUG MagicBox.
  • Page 16 8. Close off the residual opening with PYROSIT NG fire protection ® foam. → Create equipotential bonding using flat connectors, see „7.3 Potentia- lausgleich anschließen“ auf Seite <?>. → Attach the identification plate, see „7.4 Kennzeichnungsschild anbring- en“ auf Seite <?>. 16 | EN OBO Bettermann...
  • Page 17: Mounting The 3-Sided Pyroplug ® Magicbox

    Installation Mounting the 3-sided PYROPLUG MagicBox ® 7 2 1 Wall mounting Abb 9: Mounting the 3-sided PYROPLUG MagicBox (wall mounting) ® 1. Measure the wall thickness and attach the graphite strips symmetri- cally at the appropriate distance. 2. Insert the PYROPLUG MagicBox into the component opening so that ®...
  • Page 18 MagicBox group to the two outermost straps of the base using screws. The cavities between the PYROPLUG MagicBoxes do not have to be ® closed off if the graphite strips are touching. Otherwise, close off with PYROSIT ® 18 | EN OBO Bettermann...
  • Page 19: Ceiling Mounting

    Installation 7 2 2 Ceiling mounting Mounting the 3-sided PYROPLUG MagicBox (ceiling mounting) Abb 10: ® 1. Measure the wall thickness and attach the graphite strips at the ap- propriate distance. Attach the first graphite strip flush to the edge of the PYROPLUG MagicBox.
  • Page 20: Connecting The Equipotential Bonding

    Create a connection to the equipotential bonding via the earthing point on the PYROPLUG MagicBox using a flat connector (size 6.3) or suita- ® ble screws. Attaching the identification plate The insulation must be labelled according to the proof of suitability 20 | EN OBO Bettermann...
  • Page 21: Retrofitting

    Maintaining the system Abb 12: Attaching the identification plate 1. Complete the KS-S DE identification legibly using a permanent mark- 2. Attach the KS-S DE identification plate next to the insulation. Retrofitting There are the following options for retrofitting the PYROPLUG Magic- ®...
  • Page 22: Technical Data

    300 x 123 x 181 mm PMB 120-4 A2 7204124 300 x 223 x 181 mm PMB 130-4 A2 7204128 300 x 323 x 181 mm PMB 140-4 A2 7204132 300 x 423 x 181 mm 22 | EN OBO Bettermann...
  • Page 23: 3-Sided Pyroplug ® Magicbox ( Interior Height 110 Mm)

    Technical data Type Item no Dimension PMB 150-4 A2 7204136 300 x 523 x 181 mm PMB 160-4 A2 7204140 300 x 623 x 181 mm Tab 5: Technical data, 4-sided PYROPLUG MagicBox (interior height 110 mm) ® 10 4 3-sided PYROPLUG MagicBox ( ®...
  • Page 24 OBO Bettermann Holding GmbH & Co KG P.O. Box 1120 58694 Menden GERMANY Customer Service Germany Tel.: +49 (0)2373 89-1700 Fax: +49 (0)2373 89-1238 E-mail: info@obo.de www.obo-bettermann.com...

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