Solar Stik 11-1000020 Operator And  Maintenance Manual

Solar Stik 11-1000020 Operator And Maintenance Manual

Solar expedition 450w
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OPERATOR AND MAINTENANCE
MANUAL
FOR THE
SOLAR EXPEDITION 450W
P/N: 11-1000020
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
Updated: 2021714
July 2021
|
Solar Stik
Inc.
|
1
®

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  • Page 1 OPERATOR AND MAINTENANCE MANUAL FOR THE SOLAR EXPEDITION 450W P/N: 11-1000020 DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Updated: 2021714 July 2021 Solar Stik Inc. ®...
  • Page 2: Table Of Contents

    HyPR User Interface Reports No Voltage from Array HyPR User Interface Reports Low Voltage from Array Expedition Bypass Diode Test SUPPORTING INFORMATION Expedition Weights and Dimensions Expedition Temperature Operating Range ABOUT SOLAR STIK, INC Contact July 2021 Solar Stik Inc. ®...
  • Page 3 Table 1. Terrain Type and Ground Securing Method ...................... 16 Table 2. Product Weight and Dimensions ........................23 Table 3. Operating Temperature Range .......................... 23 Revision History Section Page(s) Description Date Published 07 July 2021 July 2021 Solar Stik Inc. ®...
  • Page 4: General Information, Equipment Description, And Theory Of Operation Introduction

    (Power Paks and Expander Paks), to power a DC load directly or an AC load using a HyPR. The Expedition, as indicated by the name, is modular, like all Solar Stik Systems, allowing users to size a system to meet the demands of any application.
  • Page 5: Product Safety Information And Instructions

    Since the use of this manual and the conditions or methods of operation, use, and maintenance of this product are beyond the control of Solar Stik, this company does not assume responsibility and expressly disclaims liability for loss, damage, or expense—whether direct, indirect, consequential, or incidental—arising out of or anyway connected with such operation, use, or maintenance.
  • Page 6: Fire Hazard

    WARNING Only CO (carbon dioxide) fire extinguishers should be used with Solar Stik equipment. Using the Fire Extinguisher When using the extinguisher on a fire, remember PASS: Pull the pin. Aim the nozzle or hose at the base of the fire from a safe distance.
  • Page 7: Electric Shock Hazard Related To Solar Panels

    Disconnect power before checking controllers or performing maintenance. Be sure the generator is properly grounded. Wear safety glasses whenever working on any part of the System that requires exposure to mechanical or direct electrical contacts. July 2021 Solar Stik Inc. ®...
  • Page 8: Environmental And Handling Precautions

    Solar Expedition 450W Solar Array Environmental and Handling Precautions All Solar Stik components are ruggedized, yet there are a few things the operator can do to prevent failures and prolong the operational life of the product. Wind It is imperative that the solar panels are properly secured to the ground so that they do not become dangerous projectiles in high winds.
  • Page 9: Operator Instructions What's Included In The System

    (12 ea) Sandbags and (10 ea) Tent Stakes (inside sandbag) 30’ Solar Leash (sold separately) Figure 2. Expedition components in transport case Figure 3. Sandbag (left) and tent stakes (right) (top) and unpacked (bottom) July 2021 Solar Stik Inc. ®...
  • Page 10: Expedition Setup Guide

    The Solar Leash provided is 30 ft long. These lengths may vary if using cables other than the ones supplied by Solar Stik: The Expedition can be deployed within a 30’ radius (the length of the Solar Leash) of the HyPR. If the Expedition must be deployed more than 30’...
  • Page 11: Assemble The Expedition

    If a panel is slightly warped due to strain, it is difficult to attach the next panel. Lock all sliding latches after all four panels are on the rack. Figure 8. Seating PV panels from the top down July 2021 Solar Stik Inc. ®...
  • Page 12: Connect The Four (4) Pv Panels Of The Expedition In Series

    Figure 11. Loose solar panel lead wires (A) versus tucked away, protected wires and otherwise damaged. H4 PV connectors (B) July 2021 Solar Stik Inc. ®...
  • Page 13: Connect Expedition To Solar Input Port Of Hypr

    Expander Paks that are turned on. It must be connected to an active battery to function. NOTICE Do not secure the Expedition to the ground until adequate leash length to the HyPR has been verified and the Array has been oriented optimally toward the sun. July 2021 Solar Stik Inc. ®...
  • Page 14: Position The Expedition For Optimal Orientation And Tilt

    NOTICE The setup location should have good exposure to sunlight and be away from other structures or potential hazards such as moving-vehicle thoroughfares. Figure 13. Lever for adjusting angle of PV panels July 2021 Solar Stik Inc. ®...
  • Page 15: Secure The Expedition To The Ground

    (see Figure 15). not drive the top of the stake below the surface as this will make removal of the stakes very difficult (see Figure 16). July 2021 Solar Stik Inc. ®...
  • Page 16: Figure 14. Securing The Expedition With Sandbags

    Table 1. Terrain Type and Ground Securing Method because that makes Terrain Type Ground Securing Method removing the stakes difficult and could cut Impenetrable Sandbags (x12) filled to 50 lb each the nylon loop. Penetrable Sandbags (x12) tent stakes (x10) July 2021 Solar Stik Inc. ®...
  • Page 17: Figure 17. Expedition Deployed Without Ground Securing: No Stakes And No Sandbags

    Figure 19. Improvised repair: panel secured ground securing: no stakes and no sandbags to stand with bolt Figure 18. Bent or broken catches and Figure 20. Bent and creased PV panel latches along side of the PV panel July 2021 Solar Stik Inc. ®...
  • Page 18: Measuring Maximum Power And Open Circuit Voltages Introduction

    Procedure to Measure V of a Single Expedition Panel The voltage measurement across the terminals of the two Expedition panel leads is the V of the panel. The reading should be ~15 V under ideal conditions. July 2021 Solar Stik Inc. ®...
  • Page 19: Disassembling And Repacking The Expedition

    (3) Velcro straps (Figure 23). SLIDE DOWN Figure 21. Disconnecting cables and unlocking panels from rack Figure 23. Rolling the Expedition and securing with Velcro straps Figure 22. Proper folding of Expeditions and routing/stowing of cables July 2021 Solar Stik Inc. ®...
  • Page 20: Troubleshooting Procedures

    If a malfunction is not listed or cannot be corrected by listed corrective actions, contact Solar Stik Technical Support. Equipment Condition Statement: The HyPR 2000 is fully functional and operating normally.
  • Page 21 If the V measured at the H4 PV connections of all panels is within acceptable limits* (see Measuring Maximum Power and Open Circuit Voltages section), contact Solar Stik Technical Support for further assistance. b. If the V measured at the H4 PV connections of any panel is not within acceptable limits*, replace the panel.
  • Page 22: Expedition Bypass Diode Test

    Test results for a faulty bypass diode: • A bad (opened) diode does not allow current to flow in either direction. • A multimeter will display OL in both directions when the diode is opened. July 2021 Solar Stik Inc. ®...
  • Page 23: Supporting Information

    48 x 17 x 9” (121.92 x 43.18 x 22.86 cm) Transport Weight 76 lb (34.473 kg) Expedition Temperature Operating Range Table 3. Operating Temperature Range Product High Expedition PV Panels -20 °C (-4 °F) 60 °C (160 °F) July 2021 Solar Stik Inc. ®...
  • Page 24 Solar Expedition 450W Solar Array July 2021 Solar Stik Inc. ®...
  • Page 25: About Solar Stik, Inc

    • Solar Stik New Equipment Training (on site) teaches Hybrid System configuration options with hands-on deployment of actual systems to enhance student understanding. Solar Stik Training Courses are tailored to the specific needs of the students. To schedule Solar Stik Training or to learn more about the curriculum, please contact us.

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