Maxon ESCON 36/2 DC Hardware Reference Manual
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Maxon ESCON 36/2 DC Hardware Reference Manual

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Hardware Reference
ESCON 36/2 DC Servo Controller | P/N 403112
Hardware Reference
CCMC | Edition 2021-08 | DocID rel9011

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Summary of Contents for Maxon ESCON 36/2 DC

  • Page 1 Hardware Reference ESCON 36/2 DC Servo Controller | P/N 403112 Hardware Reference CCMC | Edition 2021-08 | DocID rel9011...

  • Page 2: Table Of Contents

    • you must follow the instructions given therein. The ESCON 36/2 DC is considered as partly completed machinery according to EU Directive 2006/42/EC, Article 2, Clause (g) and is intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment.

  • Page 3: About

    About this Document 1.1.1 Intended Purpose The purpose of the present document is to familiarize you with the ESCON 36/2 DC Servo Controller. It will highlight the tasks for safe and adequate installation and/or commissioning. Follow the described instruc- tions …...
  • Page 4 Brand Name Trademark Owner © Microsoft Corporation, USA-Redmond, WA Windows® Table 1-3 Brand Names and Trademark Owners ESCON 36/2 DC Hardware Reference CCMC | 2021-08 | rel9011...

  • Page 5: About The Device

    The present document – including all parts thereof – is protected by copyright. Any use (including reproduc- tion, translation, microfilming, and other means of electronic data processing) beyond the narrow restric- tions of the copyright law without the prior approval of maxon, is not permitted and subject to prosecution under the applicable law.

  • Page 6: About The Safety Precautions

    – and be kept – in a safe operating mode. • Be aware that you are not entitled to perform any repair on components supplied by maxon. Electrostatic Sensitive Device (ESD) •...

  • Page 7: Specifications

    Error red LED Weight approx. 30 g Dimensions (L x W x H) 55 x 40 x 16.1 mm Physical Mounting holes for M2.5 screws (max. tightening torque 0.16 Nm) ESCON 36/2 DC Hardware Reference CCMC | 2021-08 | rel9011...

  • Page 8: Figure 2-1 Derating Output Current

    Derating Output Current Protection functionality Switch-off threshold Recovery threshold Undervoltage 7.2 V 7.4 V Overvoltage 43.1 V 41 V Overcurrent 6.75 A — Thermal overload 95 °C 85 °C Table 2-5 Limitations ESCON 36/2 DC Hardware Reference CCMC | 2021-08 | rel9011...

  • Page 9: Figure 2-2 Dimensional Drawing [Mm]

    Specifications Technical Data Figure 2-2 Dimensional Drawing [mm] ESCON 36/2 DC Hardware Reference CCMC | 2021-08 | rel9011...

  • Page 10: Standards

    Environment: Ground, benign (GB) Ambient temperature: 298 K (25 °C) MIL-HDBK-217F Reliability Component stress: In accordance with circuit diagram and nominal power Mean Time Between Failures (MTBF): 511'401 hours Table 2-6 Standards ESCON 36/2 DC Hardware Reference 2-10 CCMC | 2021-08 | rel9011...

  • Page 11: Setup

    For each possible motor variant you will find information on the from/to connections and the cables you will require. If you should decide not to use the ready-made maxon cables, you must establish the respective connections as to chapter “3.4.7 ESCON 36/2 DC Connector Set” on page 3-28 and chapter “4 Wiring” on page 4-31.

  • Page 12: Determination Of Power Supply

    SOUGHT VALUE: • Supply voltage +V [Volt] SOLUTION: Δn   ≥ ⋅ ⋅ ⋅ 1 V [ ] ------ - -------- - M --------- -   ΔM 0.98 ESCON 36/2 DC Hardware Reference 3-12 CCMC | 2021-08 | rel9011...

  • Page 13: Cabling

    Setup Cabling Cabling Here you can get the connection information required to commission your ESCON 36/2 DC. You will find all details for both approaches, Plug&Play and making your own cables. PLUG&PLAY Take advantage of maxon’s prefab cable assemblies. They come as ready-to-use parts and will help you to reduce commissioning time to a minimum.

  • Page 14: Connections

    Cable cross-section 2 x 0.34 mm Length 1.5 m Suitable plugs Hirose DF3-2S-2C Head A Suitable contacts Hirose DF3-22SC… Head B Cable end sleeves 0.34 mm Table 3-9 Power Cable ESCON 36/2 DC Hardware Reference 3-14 CCMC | 2021-08 | rel9011...

  • Page 15: Figure 3-4 Motor Socket J2

    2 x 0.34 mm shielded Length 1.5 m Suitable plugs Hirose DF3-3S-2C Head A Suitable contacts Hirose DF3-22SC… Head B Cable end sleeves 0.34 mm Table 3-11 DC Motor Cable ESCON 36/2 DC Hardware Reference 3-15 CCMC | 2021-08 | rel9011...

  • Page 16: Figure 3-5 Motor Socket J2A

    0.25…0.5 mm , AWG 24-20 / wire stripping length 6 mm, cable end sleeves Suitable tools Miniature screwdriver, size “00” Table 3-13 Motor Socket J2A – Specification & Accessories ESCON 36/2 DC Hardware Reference 3-16 CCMC | 2021-08 | rel9011...

  • Page 17: Figure 3-6 Encoder Socket J4

    – Table 3-14 Encoder Socket J4 – Pin Assignment & Cabling Note If you are using a maxon DC motor with integrated Motor/Encoder Ribbon Cable, make sure to close  both JP1 jumpers ( chapter “3.5 Jumpers” on page 3-29).

  • Page 18: Figure 3-7 Encoder Socket J4A

    Channel A complement Channel A Channel A Channel B\ Channel B complement Channel B Channel B not connected – not connected – Table 3-17 Encoder Socket J4A – Pin Assignment ESCON 36/2 DC Hardware Reference 3-18 CCMC | 2021-08 | rel9011...

  • Page 19: Figure 3-8 Encoder Input Circuit Ch A "Differential" (Analogously Valid Also For Ch B)

    +12 VDC / −12 VDC Line receiver (internal) EIA RS422 Standard Max. input frequency 1 MHz Figure 3-8 Encoder Input Circuit Ch A “Differential” (analogously valid also for Ch B) ESCON 36/2 DC Hardware Reference 3-19 CCMC | 2021-08 | rel9011...

  • Page 20: Figure 3-9 Encoder Input Circuit Ch A "Single-Ended" (Analogously Valid Also For Ch B)

    = typically −550 μA @ 0 V Input low current Max. input frequency 100 kHz Figure 3-9 Encoder Input Circuit Ch A “Single-ended” (analogously valid also for Ch B) ESCON 36/2 DC Hardware Reference 3-20 CCMC | 2021-08 | rel9011...

  • Page 21: Figure 3-10 Digital I/Os Socket J5

    6 x 0.14 mm Length 1.5 m Suitable plugs Hirose DF3-6S-2C Head A Suitable contacts Hirose DF3-2428SC… Head B Cable end sleeves 0.14 mm2 Table 3-20 I/O Cable 6core ESCON 36/2 DC Hardware Reference 3-21 CCMC | 2021-08 | rel9011...

  • Page 22: Figure 3-11 Digin1 Circuit

    0.1% @ 10 Hz PWM accuracy typically 0.5% @ 1 kHz typically 2.5% @ 5 kHz RC Servo cycle duration 3…30 ms RC Servo pulse length 1…2 ms Figure 3-11 DigIN1 Circuit ESCON 36/2 DC Hardware Reference 3-22 CCMC | 2021-08 | rel9011...

  • Page 23: Figure 3-12 Digin2 Circuit

    25.5 kΩ (@ 24 V) Input current at logic 1 typically 130 µA @ 5 VDC Switching delay <8 ms Figure 3-13 DigIN3 Circuit (analogously valid also for DigIN4) ESCON 36/2 DC Hardware Reference 3-23 CCMC | 2021-08 | rel9011...

  • Page 24: Figure 3-14 Digout3 Circuit (Analogously Valid Also For Digout4)

    Max. load inductance 100 mH @ 24 VDC; 500 mA Figure 3-14 DigOUT3 Circuit (analogously valid also for DigOUT4) Figure 3-15 DigOUT3 Wiring Examples (analogously valid also for DigOUT4) ESCON 36/2 DC Hardware Reference 3-24 CCMC | 2021-08 | rel9011...

  • Page 25: Figure 3-16 Analog I/Os Socket J6

    7 x 0.14 mm Length 1.5 m Suitable plugs Hirose DF3-7S-2C Head A Suitable contacts Hirose DF3-2428SC… Head B Cable end sleeves 0.14 mm2 Table 3-22 I/O Cable 7core ESCON 36/2 DC Hardware Reference 3-25 CCMC | 2021-08 | rel9011...

  • Page 26: Figure 3-17 Anin1 Circuit (Analogously Valid Also For Anin2)

    AnOUT2: 5.4 kHz Analog bandwidth of output amplifier 20 kHz Max. capacitive load 10 nF Max. output current 1 mA Figure 3-18 AnOUT1 Circuit (analogously valid also for AnOUT2) ESCON 36/2 DC Hardware Reference 3-26 CCMC | 2021-08 | rel9011...

  • Page 27: Figure 3-19 Usb Socket J7

    According to USB 2.0 / USB 3.0 specification Length 1.5 m Head A USB Type “micro B”, male Head B USB Type “A”, male Table 3-24 USB Type A - micro B Cable ESCON 36/2 DC Hardware Reference 3-27 CCMC | 2021-08 | rel9011...
  • Page 28 3.4.7 ESCON 36/2 DC Connector Set If you decide not to employ maxon’s prefab cable assemblies, you might wish to use the prepackaged kit that contains all connectors required to make up your own cabling. ESCON 36/2 DC Connector Set» (404404)

  • Page 29: Jumpers

     Check on safety precautions before continuing ( page 1-6). JUMPER JP1 For maxon DC motor with integrated Motor/Encoder Ribbon Cable, activate the motor terminal by setting both jumpers to CLOSED (Figure 3-22, right). Figure 3-20 Jumper JP1 Figure 3-21 Jumper JP1 –...

  • Page 30: Status Indicators

    • DC Tacho Polarity Error ERROR • PWM Set Value Input out of Range Error • Auto Tuning Identification Error ERROR • Internal Software Error Table 3-26 LEDs – Interpretation of Condition ESCON 36/2 DC Hardware Reference 3-30 CCMC | 2021-08 | rel9011...

  • Page 31: Wiring

    Wiring WIRING Figure 4-25 Interfaces – Designations and Location Remark The subsequent diagrams feature these signs: • PCB mounting hole • Ground safety earth connection (optional) ESCON 36/2 DC Hardware Reference 4-31 CCMC | 2021-08 | rel9011...

  • Page 32: Figure 4-26 Maxon Dc Motor (J2)

    Wiring maxon DC motor SOCKET J2 Figure 4-26 maxon DC motor (J2) ESCON 36/2 DC Hardware Reference 4-32 CCMC | 2021-08 | rel9011...

  • Page 33: Figure 4-27 Maxon Dc Motor With Dc Tacho (J2)

    Wiring maxon DC motor with DC Tacho SOCKET J2 Figure 4-27 maxon DC motor with DC Tacho (J2) ESCON 36/2 DC Hardware Reference 4-33 CCMC | 2021-08 | rel9011...

  • Page 34: Figure 4-28 Maxon Dc Motor With Encoder - Separate Cables (J2 / J4)

    Wiring maxon DC motor with separated Motor/Encoder Cable SOCKETS J2 / J4 Figure 4-28 maxon DC motor with Encoder – separate Cables (J2 / J4) ESCON 36/2 DC Hardware Reference 4-34 CCMC | 2021-08 | rel9011...

  • Page 35: Figure 4-29 Maxon Dc Motor With Encoder - Separate Cables (J2 / J4A)

    Wiring SOCKETS J2 / J4A Figure 4-29 maxon DC motor with Encoder – separate Cables (J2 / J4A) ESCON 36/2 DC Hardware Reference 4-35 CCMC | 2021-08 | rel9011...

  • Page 36: Figure 4-30 Maxon Dc Motor With Encoder - Separate Cables (J2A / J4)

    Wiring SOCKETS J2A / J4 Figure 4-30 maxon DC motor with Encoder – separate Cables (J2A / J4) ESCON 36/2 DC Hardware Reference 4-36 CCMC | 2021-08 | rel9011...

  • Page 37: Figure 4-31 Maxon Dc Motor With Encoder - Separate Cables (J2A / J4A)

    Wiring SOCKETS J2A / J4A Figure 4-31 maxon DC motor with Encoder – separate Cables (J2A / J4A) ESCON 36/2 DC Hardware Reference 4-37 CCMC | 2021-08 | rel9011...

  • Page 38: Figure 4-32 Maxon Dc Motor With Encoder - Integrated Ribbon Cable (J4)

    Wiring maxon DC motor with integrated Motor/Encoder Ribbon Cable SOCKET J4 Figure 4-32 maxon DC motor with Encoder – integrated Ribbon Cable (J4) Note  For jumper settings chapter “ Jumper JP1” on page 3-29. ESCON 36/2 DC Hardware Reference...
  • Page 39 Wiring • • p a g e i n t e n t i o n a l l y l e f t b l a n k • • ESCON 36/2 DC Hardware Reference 4-39 CCMC | 2021-08 | rel9011...

  • Page 40: List Of Figures

    DC motor with Encoder – integrated Ribbon Cable (J4)....... .

  • Page 41: List Of Tables

    ESCON 36/2 DC Connector Set – Content........

  • Page 42: Index

    J4A 18 J5 21 J6 25 J7 27 LEDs 30 standards, fulfilled 10 status display 30 status LEDs 30 mandatory action signs 4 supply voltage, required 12 symbols used 4 ESCON 36/2 DC Hardware Reference Z-42 CCMC | 2021-08 | rel9011...
  • Page 43 Index technical data 7 tools, recommended 28 USB interface 27 ESCON 36/2 DC Hardware Reference Z-43 CCMC | 2021-08 | rel9011...
  • Page 44 © 2021 maxon. All rights reserved. Subject to change without prior notice.

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