TRU-BLU Furever Clean Dog Wash K9000 2.0 Operator's Manual
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TRU-BLU Furever Clean Dog Wash K9000 2.0 Operator's Manual

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Summary of Contents for TRU-BLU Furever Clean Dog Wash K9000 2.0

  • Page 1 ® K9000 Operators Manual...
  • Page 2 ® © Copyright 2016, Tru Blu Dog Wash, All rights reserved. K9000 2.0 is a registered trademark of Tru Blu Dog Wash. All requests and enquiries regarding the use of, and availability of this manual are to be directed to: Furever Clean Dog Wash 1654 Brousson Dr Victoria...
  • Page 3 Explanation of symbols used in this manual Stop, following instructions prior to proceeding Warning Important - Take note Date Summary of Changes Sections Changed/Added Author/s Version 21/02/2018 New Manual Edition Published Phil Worrell 29/05/2018 Detail Electricals 2.3, 4.1.1, 4.1.3, 4.4, 5.2 & 11.3 Phil Worrell 29/11/2018 K9000ECU Board Updates...

  • Page 4: Table Of Contents

    Table of Contents K9000 2.0 Inspection and Acceptance on Delivery: ............6 K9000 2.0 System Specifications ................7 Installation: ........................8 Levelling and Positioning the K9000 2.0 ..............8 Connecting the Water Supply and Waste to the K9000 2.0........9 2.2.1 Connecting the Water Supply ................
  • Page 5 9.1.3 Service Menu 3: AUDIT ...................45 9.1.4 Service Menu 4: INFO ..................45 9.1.5 Service Menu 5: IMPORT ................45 9.1.6 Service Menu 6: EXPORT ................45 Floor Lifting Tool ......................46 Operator Maintenance ....................47 11.1 Maintenance Schedule ...................47 11.2 External Maintenance Items ...................50 11.3 Dryer Maintenance ....................51 11.4 Cleaning .........................53 General Information ....................56...

  • Page 6: K9000 2.0 Inspection And Acceptance On Delivery

    K9000 2.0 Inspection and Acceptance on Delivery: Inspect the K9000 2.0 on arrival and prior to unwrapping to ensure there is no travel damage. If there is any damage, please contact Furever Clean Dog Wash before accepting delivery. Caution should be taken when the K9000 2.0 has been delivered and is being unloaded. The K9000 2.0 weighs approx.

  • Page 7: K9000 2.0 System Specifications

    1.1 K9000 2.0 System Specifications SYSTEM WITHOUT ON BOARD HOT WATER UNIT Power 208/240V 16 AMP (10 AMP max load) ½” Ball valve WATER Inlet Pressure (Min) ½” Ball valve 40psi / 275kpa Cold ½” Ball valve WATER Inlet Pressure (Max) ½”...

  • Page 8: Installation

    Installation: The K9000 2.0 Dog Wash can be installed either indoors or outdoors. 2.1 Levelling and Positioning the K9000 2.0 The K9000 2.0 needs to be placed in a level horizontal position to operate correctly. There are 4 adjustable feet and 2 mounting feet, place a level along the back of the K9000 2.0 and adjust the feet according to get the K9000 2.0 level, place the level along the top of the cabinet running back to front to make sure it is not tilting forward or backwards.

  • Page 9: Connecting The Water Supply And Waste To The K9000 2.0

    2.2 Connecting the Water Supply and Waste to the K9000 2.0. Before connecting the K9000 2.0 to water and waste ensure local regulations are considered. Some sites may require an additional back flow prevention device. Local regulations may also require sites to use copper pipes for waste. 2.2.1 Connecting the Water Supply Flush the pipes prior to connecting to the K9000 2.0.

  • Page 10: Hot Water

    2.2.2 Hot Water Hot water can be sourced from the site, or the dog wash can include an on-board hot water service. The on-board hot water service will be an instantaneous unit. 2.2.2.1 Site Supplied Hot Water Shown below is a K9000 2.0 that was installed at a site that supplied HOT water, and as such the unit did not require to have an on-board hot water service.
  • Page 11 2.2.2.3 Shown picture below shows the water entry point for a K9000 2.0 with a hot water storage service. Cold water connection for Storage Hot Water System After the water is connected the hot water tap is to be turned on and the hot water system filled and bled.
  • Page 12 2.2.2.4 On Board Instantaneous Hot Water Unit The pictures below are examples of instantaneous hot water units which may be fitted either on the left-hand side of the cabinet or on the rear of the dog wash cabinet. Only qualified personnel should access the on-board hot water unit as there is “live” equipment inside.

  • Page 13: Connecting The Waste

    2.2.3 Connecting the Waste Connect the 2” (inch) waste using the P-trap (supplied in the install kit) 370mm 230mm Waste Waste plumbed 2” Waste plumbed directly into ground Connection away to waste point https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 13 Last edited 02/04/2019 ©...

  • Page 14: Connecting The Power - For Your Electrician

    2.3 Connecting the Power – For Your Electrician The K9000 2.0 needs to be hardwired to the switch board on its own circuit. The size of the circuit depends on the specific specification of your K9000 2.0, refer to the rating plate located inside the cabinet to confirm your maximum load.

  • Page 15: Attaching A Suction Line To A Pump

    The photo left is of the main electrical cable entry point to the dog wash. Once you have run the conduit to this point, THEN leave another 1 meter for the termination inside the dog wash. 2.4 Attaching a Suction Line to a Pump Pictured on the left is that of a pump inside the dog wash with the pump head circled to enable you to understand the orientation of the pump head when fitted in the dog wash.
  • Page 16 Step 1 Undoing the pump and identifying the pieces. Starting with the pump head, undo the fitting nut at the bottom of the pump head. This is where the suction line will be attached to the pump. The first pieces we see when the fitting nut is removed are the: Hose adaptor and Hose stopper.
  • Page 17 Remove the hose adaptor. Between the hose adaptor and the pump head there is an O ring, sometimes it stays in the pump head but mostly it comes out seated in the hose adaptor. The O ring is an important part as it helps seal the pump head making for better suction.
  • Page 18 Step 2 Attaching the Suction Line to the Pump. Firstly, we feed the suction line through the fitting nut. Then we place the hose stopper on the suction line. Push the hose onto the hose adaptor so that it is flush, this is vital to ensure a good seal. https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 18...
  • Page 19 Then fit the hose adaptor to the hose, ensuring the O ring is seated into position. Push the hose stopper onto the hose adaptor as firmly as possible. Now we attach the suction line fittings back into the pump head. As we tighten the fitting nut the hose stopper will close up on the hose adaptor and the task is complete.

  • Page 20: Completing The Installation

    A picture of a pump in position with its suction line attached. 2.5 Completing the Installation Now that the K9000 2.0 has been installed you can now refit the front kicker plate removed earlier to allow the installation to proceed and peel the protective white film from the unit. You are now ready to commission the K9000 2.0.

  • Page 21: Commissioning The Unit

    3 Commissioning the Unit The K9000 2.0 is delivered with sufficient product for approximately 100 washes and it is recommended that commissioning the unit occurs after installation. Commissioning the unit requires the following tests to be undertaken; • Override key wash (refer section 8) •...

  • Page 22: Main Board Components

    Main Board Components 4.1 K9000 2.0 Main Board with Iwaki EJ Series Pumps Control Module Build Plate Flow Switch Dryer Product Dosing Pumps (Iwaki) EJ Series x 4 Rinse Solenoid Product Injectors x 4 Product Overflow Pressure Gauge Bucket Breaker https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 22...

  • Page 23: Control Module

    4.1.1 Control Module The Control Module contains the fuses, transformer, relays etc. The cover from the Control Module should never be removed unless the power is disconnected. Disconnect the power at the external disconnect device prior to proceeding. The below picture has the main components of the Control Module labelled. It should be noted that there is a red LED light on each of the 3 fuses and if this is lit then the fuse has blown.

  • Page 24: Product Dosing Pump Factory Settings (Iwaki Ej Series Pumps)

    4.1.2 Product Dosing Pump Factory Settings (Iwaki EJ Series Pumps) Settings are guidelines/recommendations for K9000 products: • Shampoo: 200 SPM* • Condition rinse: 180 SPM* • Tea Tree Herbal +: 120 SPM* • Tub disinfectant: 120 SPM* Note: Strokes Per Minute To adjust settings, depress the up arrow* to the recommended SPM rate, as detailed above.
  • Page 25 4.1.2.1 Bleeding Product Dosing Pumps (Iwaki - EJ Series Pumps) The need to bleed product dosing pump will arise when products have run out or in some case when products have been replaced and air has become trapped in the tube. Bleeding procedure: 1.
  • Page 26 4.1.2.2 Iwaki Dosing Pump – EJ Series Exploded View https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 26 Last edited 02/04/2019 © Atlantic Industries 2018...

  • Page 27: Breaker Box

    4.1.3 Breaker Box The Breaker Box contains the safety circuit breakers for the dog wash. The cover from the Breaker Box should never be removed unless the power is disconnected. Disconnect the power at the external disconnect device prior to proceeding.

  • Page 28: Cash Box Components

    4.2 Cash Box Components 4.2.1 Top Section of Cash Box K9000ECU Board Function Button Coin Acceptor Interface Board / Coin Mech MDB Terminal Interface Strip https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 28 Last edited 02/04/2019 ©...

  • Page 29: Coin Box Terminal Strip Wiring Schedule

    4.2.2 Coin Box Terminal Strip Wiring Schedule K9000 Wiring Schedule Coin Box Terminal Strip Wiring Schedule Earth -24V DC +24V DC DOOR SWITCH, FLOW SWITCH OVER RIDE FLOW SWITCH DISINFECT DRY HI DRY LO FLEA CONDITION RINSE SHAMPOO LIGHTS SPARE DOOR SWITCH O/RIDE SEC 1...

  • Page 30: Bottom Section Of Cash Box

    4.2.3 Bottom Section of Cash Box A K90002.0 has two cash box sections, with the bottom section containing the note acceptor. As the K9000 Lite does not have a note acceptor it only has a one section cash box. Note Acceptor if applicable https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx...

  • Page 31: Coin Acceptor - Coin Activation

    4.3 Coin Acceptor – coin activation If the coin acceptor does not accept a coin, then it may be because the line for that particular coin is switched OFF. I.e. coin is disabled. To turn a line ON and to enable a coin, press the button once, (light will flash green) then drop the coin in.
  • Page 32 Coin activation Cont’d… • The Microcoin QL-Timer can be programmed using its On-Board Programming facility (OBP). • Each OBP feature can be accessed by a series of button presses, using the OBP programming button, which is located below the LED indicators. •...

  • Page 33: Coin Acceptor - Removal

    4.4 Coin Acceptor – Removal Always disconnect power before removal of unit. Disconnect the power at the external disconnect device prior to proceeding. Open the rear door of the top cash box, the coin acceptor is mounted on the left-hand side. Shown below left is the stainless-steel vertical clip that holds the coin acceptor in place.

  • Page 34: Coin Acceptor Cleaning

    4.5 Coin Acceptor Cleaning Once the coin acceptor has been removed, it can be opened for cleaning. The coin acceptor is opened as shown on the right, the side that opens is spring loaded, and will close it self when released. Open the side completely as shown on the left.

  • Page 35: Note Acceptor (Mei)

    5 Note Acceptor (Mei) Note Acceptor Fault Codes The MEI Note acceptor has built in diagnostics; this comes in the form of a flashing indicator light. The type of fault can be determined by the number of times this indicator light flashes.

  • Page 36: Note Acceptor Removal

    5.2 Note Acceptor Removal Always disconnect power before removal of unit. Disconnect the power at the external disconnect device prior to proceeding. To remove the Note Acceptor for either cleaning or servicing, first remove the Note cartridge then the four small 7mm nuts need to be undone to slide the unit out of the back of the cash box.

  • Page 37: Note Acceptor Cleaning

    5.3 Note Acceptor Cleaning If the Note Acceptor shows signs of decreased performance, it may be in need of cleaning. To remove the stacker from the Note acceptor, press the blue or yellow catch forward and slide the rear compartment up Remove unit and clean with a slightly moist cloth.

  • Page 38: Temperature Valve

    6 Temperature Valve 6.1 Temperature Adjustment The temperature valve mixes the hot and cold water to a safe temperature. The base setting is 35 . In some instances, operators may wish to increase or decrease the Celsius water temperature slightly to compensate for seasonal changes. Adjustment procedure: 1.

  • Page 39: Dryer

    7 Dryer . It does not require any action as The K9000 2.0 comes with a 2-speed heated dryer part of the installation process. https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 39 Last edited 02/04/2019 ©...

  • Page 40: Dryer Hose Connection

    7.1 Dryer Hose Connection https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 40 Last edited 02/04/2019 © Atlantic Industries 2018...

  • Page 41: Override Key (Wash Down Key)

    Override Key (Wash down Key) The K9000 2.0 is equipped with an “OVERRIDE KEY” (Wash Down Key). The operation of this key enables the owner/attendant to operate the wash down facility without inserting any money. During this wash down function, only the Disinfect Tub and Rinse selections on the Key Pad are available.

  • Page 42: Dog Wash K9000Ecu Board Operating & Service Menu Programming Instructions

    9 Dog Wash K9000ECU Board Operating & Service Menu Programming Instructions The K9000ECU board functionality is updated via the Key Pad after pressing the white nd beep) button on the K9000ECU Board and holding until a long beep is heard (2 .

  • Page 43: Service Menu 1: Program Mode

    9.1.1 Service Menu 1: PROGRAM MODE The navigation processing within each menu is the same; press 2 to go to the next item, 5 to return to the previous item or C to Exit the menu. Remember each item uses the same process to be changed/added, refer to section 9. Values in blue are examples Press 1 To enter PROGRAM mode 1: DAY DATE AND TIME...

  • Page 44: Service Menu 2: Test

    9.1.2 Service Menu 2: TEST The navigation processing within each menu is the same; press 2 to go to the next item, 5 to return to the previous item or C to Exit the menu. Press 2 To enter TEST mode E = RUN TEST Press 2 again to display tests available for selection and <E>...

  • Page 45: Service Menu 3: Audit

    9.1.3 Service Menu 3: AUDIT The navigation processing within each menu is the same; press 2 to go to the next item, 5 to return to the previous item or C to Exit the menu. The Audit Menu items either count numbers, dollars or time for each item. Please note you may not use all items available for the audit process.

  • Page 46: Floor Lifting Tool

    10 Floor Lifting Tool The following procedure is to be used for the lifting of the floor in the Dog Wash. Caution should be taken when raising the floor as there are pinch points between the floor and the base of the unit. Ensure tool and gloves are used. Floor Lifting Tool The tool shown opposite is to be used for lifting the dog wash floor when needed.

  • Page 47: Operator Maintenance

    11 Operator Maintenance The K9000 2.0 can operate in temperatures from 5 - 40 degrees Celsius, if you experience temperatures outside of this range check with your plumber for appropriate insulation. To gain access to the cabinet, unlock the pad lock and open the door by using the handle. Use the override key supplied to access the dog wash functions.
  • Page 48 • Empty product overflow bucket. • Check condition of product line tubes (black & clear), no kinks, tube in product tubs touch the bottom etc. • Check wash gun operation, head rotation and swivel, replace if necessary. • Check each of the dryer clamps, tighten as necessary. •...
  • Page 49 At the completion of the yearly maintenance update the maintenance record, section 13 of this manual. *Note: No service replaces another, meaning that if one service falls due at the same time as another, then both should be carried out. i.e. The Daily, Monday & Friday, Weekly and Monthly maintenance schedules could all be due and occur on the same day.

  • Page 50: External Maintenance Items

    11.2 External Maintenance Items The following pictures highlights some of the external parts of the dog wash requiring maintenance. Dryer Hose Swivel Wash Wash Gun Head Rotation Wash Gun Swivel Door Latch Restraints (fitting, chain & latch) https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 50 Last edited 02/04/2019...

  • Page 51: Dryer Maintenance

    11.3 Dryer Maintenance Dryers need to be cleaned by hand each month to remove any hair that may have collected. You will need to undo the base of the dryer using the black knob. This will allow the access to the foam filter at the base of the dryer. DISCONNECT POWER BEFORE REMOVING DRYER FILTER COVER.
  • Page 52 The internal dryer clamps should be checked every 3 months to ensure that the dryer pipes do not become loose. If either connection is found to be loose use a screw driver to tighten the screws that hold it in place. https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 52...

  • Page 53: Cleaning

    11.4 Cleaning • Put on suitable protective clothing, gloves, apron, and protective glasses. • Use the wash down key to turn the machine on, select the rinse option on the Key Pad and wash the tub area of the dog wash using the dog wash gun, rinse all the excess hair under the edge of blue floor and turn the gun off.
  • Page 54 • Turn the wash gun back on and wash anything that remains in the under-floor area down the drain in the middle of the floor area, take note to wash the bottom side of the blue tilt floor. Turn gun off. •...
  • Page 55 • Turn the wash gun back on, select the disinfect option (option 9) on the Key Pad and wash the under-floor area, return tilt floor to the down position. While still on disinfect, wash down the tub area of the dog wash. Turn gun off, remove wash down key and select the stop option on the Key Pad.

  • Page 56: General Information

    12 General Information 12.1 Canine parvovirus Keeping your dog wash clean. The canine parvovirus is extremely virulent and contagious and is spread from dog to dog by direct or indirect contact with their faeces. The virus is extremely hardy and has been found to survive in faeces and other organic material such as soil for over a year.

  • Page 57: Maintenance Record

    13 Maintenance Record The following record of maintenance needs to be completed at the time maintenance occurs. This will assist with any warranty claim. Maintenance Date of Initials Comments Schedule Maintenance https://k9000dogwash.sharepoint.com/sites/K9000/Shared Documents/General/Build/Furever Clean/Furever Clean K9000 2.0/K9000 2.0 Canadian Operators Manual v2.0.docx Page 57 Last edited 02/04/2019 ©...

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