Coleman Powersports CK100-S Owner's Manual
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Coleman Powersports CK100-S Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
Always wear a helmet it could save your life!
This Go-kart is designed for operators age 13 and
ver. Adult supervision is required for riders age
16 and under
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different
regulations pertaining to owning and operating an
off-road vehicle, learn the regulations in your area
(888)-405-8725 Coleman Powersports
364 S Smith Rd. Tempe, AZ. 85281
www.colemanpowered.com
Model: CK100
.
92811
REV

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  • Page 1 16 and under Model: CK100 READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area (888)-405-8725 Coleman Powersports 364 S Smith Rd. Tempe, AZ. 85281 92811 www.colemanpowered.com...
  • Page 2 To the Owner Congratulations on your purchase of a Coleman Powersports Go Kart. This Owner’s/Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable Go Kart opera- tion.
  • Page 3 The third part will describe Coleman Powersports is concerned about the environment and believes in conserving and protecting all natural resources. For this reason, owners should recycle, trade in, or dispose as appropriate, oil and tires.
  • Page 4 WARNING The engine exhaust from this Go Kart contains chemicals known to the state of California to cause cancer, birth defects California proposition 65...

  • Page 5: Table Of Contents

    COLEMAN POWERSPORTS WARRANTY.1 ENGINE OIL .......... 26 CHECKING........ 26 IMPORTANT SAFETY LABELS....3 CHANGING........ 26 LOCATION..........3 FUEL HOSE INSPECTION..... 28 LABELS..........4 BRAKES..........28 SAFETY ............5 BRAKE FLUID INSPECTION..28 DESCRIPTION AND PART LOCATIONS... 6 CLUTCH CLEANING AND DESCRIPTION AND PART FUNCTIONS..
  • Page 6 The Product is warranted to be free from manufacturing defects in material and workmanship for a period of 90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair, replace or refund the purchase amount of any original Coleman Powersports unit/part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 7 Length of Implied Warranties Any implied warranties are limited to the duration set forth in this warranty. Coleman Powersports does not make any claim as to the merchantability tion of this written warranty. Check you State Laws as some State Laws do not allow limitations as to the duration of an implied warranty.
  • Page 9 WARNING WARNING Improper tire pressure or overloading INJURIES CAN RESU It is intended for off-road use onl WARNING WARNING Never touch engine or exhaust after running engine TO TIE U RESU ARTS WARNING RESU ING IN Keep hands and fingers away from chains and Make sure guards are securely in place before...
  • Page 10 1. Always read and understand 11. Never operate Go Kart with long the Owner’s/Operator’s manual hair, loose jewelry or loose cloth- and warnings before starting the ing that could get caught in moving parts. 2. This Go Kart should only be 12.

  • Page 12: Ignition Switch

    Ignition Switch (1) : When the ignition switch is placed in the (ON) position the engine can start. When the ignition switch is placed in the (OFF) position the engine will not start, or will turn off, if running. Brake Pedal (3): Depressing the brake pedal will stop the Go Kart.

  • Page 13: Fuel Tank Cap

    Fuel Tank Cap (1): To open fuel tank cap, Turn cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug. Make sure cap is seated properly . Oil Fill plug/Dipstick (2) cap counter clockwise to remove. To re-install cap, turn cap clockwise until snug.

  • Page 14: Seat Adjustment

    WARNING locked in position could The seat coming loose could cause the operator Never operate the Go Kart without the seat locked in Seat adjustment (1) The seat bolts are located on each side of the seat. Loosen bolts on both sides of the seat to move the seat forward or backward .
  • Page 15 WARNING Never use leaded gasoline in this product. Leaded fuel could affect the engine’s emissions and damage be burned or poisoned while the engine. Go Kart requires clean unleaded regular gasoline with a minimum Before refueling make sure to octane rating of 87 or higher. follow the procedures listed: Gasoline/ Ethanol blends A blend of unleaded gasoline with...

  • Page 16: Fuel

    Inspecting and checking the condition of the Go Kart before each WHAT TO CHECK FOR ride is important. Following the CHECK pre-ride check list will help insure Steering Smoothness the you do not have mechanical No restriction of problems which could result in movement injury or becoming stranded.
  • Page 17 WARNING WARNING Operating this Go Kart in a Carrying a passenger on this irresponsible manner which Go Kart could be hazardous includes jumping or other Carrying a passenger could cause loss of control resulting Jumping or other stunts could in severe injury of death to the result in loss of control of the Go Kart resulting in severe This Go Kart is designed for one...

  • Page 18: Operating The Go Kart

    helmet (1). A helmet helps protect against serious head injuries in the event of an accident. A helmet is the most important safety gear item you can wear. Consult with a motorcycle dealer for the correct size and type of helmet that is right for you.
  • Page 19 WARNING Riding in this go kart without the seat belt harness worn and attached properly could be hazardous Riding the go kart without the seat belt harness worn increases the chance of injury or death in the event of an accident Never operate the go kart with- out the seat belt harness worn...

  • Page 20: Starting The Engine

    STARTING ENGINE To start the engine 1. Set the parking brake by de- pressing the brake pedal and set- ting the parking brake pin (1). 2. Place the fuel valve (2) in the “ON” (vertical) position. 3.. If engine is cold, place the choke lever (3) in the “ON”...
  • Page 21 WARNING 1. Start and warm up the engine Operating this Go-Kart at exces- according to the instructions in this sive speeds could be hazard- manual. 2. Sit down in the go-kart and fasten seat belt. creases your chances of losing 3.

  • Page 22: Traversing A Hill

    1. Stop and evaluate the hill before To operate the Go Kart going down a attempting to climb. Make sure the hill, follow the instructions below. hill is not too steep, the terrain is not 1. Stop and evaluate the hill before loose or slippery and that there are attempting to descend.

  • Page 23: Skidding Or Sliding

    In certain situations you may experience skidding or sliding even though the brakes are not applied. Follow the operating techniques WARNING listed below to regain control. Front wheel begins to slide or skid: Applying the parking brake To regain traction, let off the while operating the Go Kart throttle, do not apply the brakes.

  • Page 24: Operating Through Water

    WATER Operating through water can be hazardous, especially if it is fast moving. Make sure the water you are operating through is shallow and is not more than 5cm (2in) deep. Before crossing any water look at the terrain entering and exiting the water, the terrain WARNING should have a gradual slope with...

  • Page 25: Operating In Cold Weather

    Preventive maintenance in cold weather operating is important. After operating in cold weather with snow, slush, water or ice, dry off the Go Kart including brake and Brake and throttle linkages: throttle linkages. Apply the brakes Cold weather requires additional several times making sure that the pre-ride inspection of the Go Kart friction has dried off the brake pads...

  • Page 26: Load Guidelines

    Do not add any accessory or cargo accessory, contact your dealer or to the steering wheel that could call Coleman Powersports. impede vision or make the Go Kart harder to steer. WARNING Make sure accessories do not get...

  • Page 27: Maintenance

    MAINTENANCE For maintenance, your Go Kart may be maintained by an authorized Coleman Powersports service center or a repair shop of your choosing. Following the proper maintenance procedures and time table for CAUTION maintenance listed in this manual is important for the safety of the mended maintenance on this Go operator and the life span of the Kart could damage the Go Kart...

  • Page 28: Engine Oil

    MAINTENANCE Every20 Every Every hours of Before ITEM hours of operation hours hours each ride operation or 1 or 3 or 6 month months months Exhaust pipe nuts and Air cleaner element Idle speed Condition of throttle and brake cables Engine oil cate as necessary Brakes...
  • Page 29 MAINTENANCE CAUTION The air cleaner element needs to be cleaned or replaced periodically (see chart for cleaning/replace- Go Kart is driven in wet, muddy element will need to be cleaned more often if Go Kart is ridden in muddy, wet, or dusty conditions. A to run at peak performance allow- cause poor gas mileage, low ing better gas mileage, more power...
  • Page 30 MAINTENANCE This Go Kart comes equipped with an CHDY - E6TC spark plug. To inspect the spark plug, remove the plug cap (1) then remove the spark plug (2) from the engine with the spark plug tool provided. Inspect the plug for carbon deposits and clean if necessary with a wire brush.
  • Page 31 MAINTENANCE and allow to run for a few minutes, The proper amount and grade of engine oil will have a great impact accordingly. on the life of the engine. Checking the oil daily and changing the oil as listed in the maintenance schedule WARNING is the most important maintenance procedure there is for the engine.

  • Page 32: Brakes

    MAINTENANCE Inspect the fuel hose (1) for any cracks or leaks and make sure all clamps are in place. Replace the fuel hose if any defects are found. BRAKES This Go Kart is equipped with rear hydraulic disk brakes WARNING each use could be hazardous Inspect brakes before each use list, make sure to follow the...
  • Page 33 MAINTENANCE Clutch lubrication To help ensure the maximum life out of the Centrifugal clutch. It is important to clean and lubricate the clutch after every 5 hours of operation. To Clean and lubricate, follow the instructions below. Make sure engine is not running and that the engine and clutch has had time to cool.

  • Page 34: Lubrication

    MAINTENANCE Chain and Sprocket inspection Lubricating the chain before each ride will help to ensure maximum Inspect drive chain for wear, rust, life of the chain and sprockets. bound links, proper lubrication and Instructions for proper tension. cleaning and chain If drive chain has a problem, correct or replace.

  • Page 35: Tires

    MAINTENANCE TIRES Inspect tires before each ride, this should include the following: 1. Inspect for cracks or leaks 2. Inspect tread depth. If tread depth is below 4mm (.16 in.) replace the Minimum tread tire. 4mm (.16 in.) 3. Check tire pressure. Incorrect tire pressure can affect the handling, operator comfort, steering, tire life and trac-...

  • Page 36: Storage

    MAINTENANCE STORAGE If the Go-Kart is left unused for an extended period of time proper storage maintenance is required. 1. Wash Go-Kart thoroughly, then wax painted parts with a non abrasive auto wax. Coat vinyl seat and rubber parts with a vinyl/rubber protectant. Note: Keep water away from air washing to avoid water from entering the engine and/or components.
  • Page 37 MAINTENANCE 1. Wash mud and dirt off Go Kart with low water pressure from a hose. 2. Wash Go Kart using a mild de- tergent or car soap using a sponge, soft rag or brush. Do not use any cleaning materials that could scratch the Go Kart.
  • Page 38 Trouble Possible cause Solution Engine will Clean or replace air not start. Low fuel Fill with fresh fuel Stale (old) or contaminated Have a service center fuel. fuel. Fuel valve is defective Replace fuel valve Loose spark plug Tighten spark plug Spark plug fouled or Clean or replace plug defective.
  • Page 39 TORQUE TORQUE 5 mm bolts and nuts 6mm bolts and nuts 10 mm bolts and 30 - 40 nm nuts 12 mm bolts and 50-60 nm nuts 4 mm screws 22-30 5mm screws 6 mm hex bolts 10 - 14 nm 24 - 30 nm 10 mm hex bolts 35 - 45 nm...
  • Page 40 Engine Braking Tires @ 3200rpm Rear Tire Size AT13/5-6 Tire pressure Cooling Air cooled Engine Oil Type SAE10W-30 Ignition Type Number of Cylinder Single Combustion Cycle 4-stroke Transmission Type Automatic Centrifugal Clutch or higher Suspension Rear Type...
  • Page 41 needed when calling for parts, service center help or when registering your Go Kart. Locate the number and list the number below for your reference. Number (VIN) is stamped on the left go-kart. Number: VIN #...

  • Page 42: Emission Control System Warranty

    Hisun Motors Corp., U.S.A., 310 E, University Drive, 31McKinney, TX 75069 (Phone: 972-446-0760 or Toll Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105. Hisun Motors Corp., U.S.A. warrants that each 2020 or newer Hisun CK100-S Go Kart:...
  • Page 43 A. is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and B. is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the United States Environmental Protection Agency for the periods specified above.
  • Page 44 IV. LEGAL RIGHTS. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. V. This warranty is in addition to the limited vehicle warranty. VI. ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner.
  • Page 45 POWERSPORTS...

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