Coleman Powersports UT250-2 Owner's Manual
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Coleman Powersports UT250-2 Owner's Manual

Coleman Powersports UT250-2 Owner's Manual

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POWERSPORTS
OWNER'S MANUAL
UT250-2
READ THIS MANUAL CAREFULLY!
Provincial / Municipal governments have different regulations
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
(888)-405-8725
1775 E. University Dr. Tempe AZ. 85281
REV# 030315
www.colemanpowersportsusa.com

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  • Page 1 POWERSPORTS OWNER’S MANUAL UT250-2 READ THIS MANUAL CAREFULLY! Provincial / Municipal governments have different regulations pertaining to owning and operating an off-road vehicle, learn the regulations in your area. (888)-405-8725 1775 E. University Dr. Tempe AZ. 85281 REV# 030315 www.colemanpowersportsusa.com...
  • Page 2 INTRODUCTION Congratulations on your purchase of the Coleman 250 Sidekick UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to have safe and enjoyable UTV operation.
  • Page 3 IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual by the INJURY OR DEATH. following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the machine.

  • Page 4: Important Notice

    IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.
  • Page 5 1 year from the date of purchase shown on the sales receipt. During this period of time Coleman Powersports will, at its option, either repair or replace any original Coleman Powersports part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 6 7. Damage or failures due to abuse, neglect, or misuse of the product. Limitations of this Warranty This warranty does not cover and Coleman Powersports disclaims any responsibility for 1. Loss of time or loss of use of the product.

  • Page 7: Table Of Contents

    Table of Contents Subject Page Subject Page Introduction Greasing 10-6 Warnings Cautions and Engine start system 10-7 Important Notice Wheel bolts 10-7 Coleman Warranty Evacuator valve 10-8 Table of Contents Air Filter cleaning 10-8 Location of Parts Battery condition 10-9 Safe Operation Battery charging 10-10...

  • Page 8: Location Of Parts

    LOCATION OF PARTS Roll-over protective structure. ① Front hood ② Headlights ③ Turn signal lights ④ Front bumper ⑤...
  • Page 9 LOCATION OF PARTS ① Parking brake lever ② Steering wheel ③ Range gear shift lever ④ Accelerate pedal ⑤ Brake pedal ⑥ Fuel gauge ⑦ Headlights switch ⑧ High beam / Low beam ⑨ Emergency light switch ⑩ DC-socket Winch in /out ○...
  • Page 10 LOCATION OF PARTS ① Seat belts ② Seat Hand Hold ① Cargo Bed ② Tail Gate ③ Tail Lights ④ Muffler ⑤ Fuel Tank Cap ⑥...

  • Page 11: Safe Operation

    Safe Operation All operators, including experienced UTV drivers 5. Only a qualified driver should operate this or passengers, should carefully read and fully UTV. Never operate after drinking, using understand this Users Manual, and operate drugs or controlled products, or while strictly as the manual states in order to achieve fatigued.

  • Page 12: Operation

    Safe Operation 2. Operation 3. Children safety instructions Start the engine only in an open ventilated Always watch children when they are around the area. Carbon monoxide is colorless, odorless vehicle. Children like to imitate adults and this and is emitted from the engine and can cause could lead to an accident.

  • Page 13: Driving In Harsh Conditions

    Safe Operation If you do not believe you can operate the Never carry a passenger in the cargo area. UTV safely in reverse do not attempt to Evenly distribute the cargo to maintain proper ascend the slope any further. stability. Avoid overloading the carrier. Cargo Riding in mud, a ditch, and on slopes will should be securely attached.

  • Page 14: Maintenance

    Safe Operation 10.Maintenance Do not open radiator cap before coolant has cooled down. When the coolant is cold, open Stop the vehicle and park it on level ground. Pull slowly and let the coolant pressure reduced, the parking brake and remove all cargo. Place and then open radiator cap.

  • Page 15: Warning And Caution Labels

    Warning Labels Warning and caution labels （1） （2） （3） （4） （5） （6） （7） （8） （9）...
  • Page 16 Warning Labels （10） （11） (12）...

  • Page 17: Servicing Of Vehicle

    Vehicle Identification Number SERVICING OF VEHICLE Coleman Powersports and your dealer are Vehicle VIN# interested in your new vehicle and have the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 18: Specification Table

    Specifications SPECIFICATION TABLE Make Specification 1cylinders, 4-cycle, gasoline, SOHC, liquid Type cooled Engine Displacement(s) 199CC/229CC 11.2kW or（15.02Hp @ 7500 Rpm）for 199cc Horsepower Kw(HP) 12 kW or（16.09Hp @ 7500 Rpm）for 229cc Rated revolution rpm 7500 L(U.S.gas) ≤13.5（3.6 + .01 Gal） Fuel Capacity Transmission Wheels, Drive system 4, Rear 2WD...

  • Page 19: Traveling Speeds

    Specifications Model Specification Width mm (in.) 602(23.7) Length mm (in.) 846(33.3) Depth mm (in.) 208(8.2) Volume (cu.ft.) 0.1(1.6) Cargo bed Bed height mm (in.) 720(28.3) (unloaded) Cargo bed capacity kg (lbs.) 50(110.3) Sound level, operator ear db (A) Front 22×7-10 6PR Tire Rear 22×10-10 6PR...

  • Page 20: Vehicle Limitations

    Specifications VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with accessories sold or approved by the manufacturer. Use with accessories which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, may result in vehicle malfunction or failures with the possibility of vehicle damage, property damage and/or injury to operator or others.

  • Page 21: Pre-Operation

    Pre-Operation The vehicle comes with the following key: DAILY CHECK To better prevent troubles, it is important to know condition of the vehicle well. Check it before starting. WARNING To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the [1] Master key parking...

  • Page 22: Operating The Engine

    Operating the Engine STARTING THE ENGINE CAUTION： 1. Make sure the parking brake is set. To avoid personal injury：  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle. ...

  • Page 23: Engine And Other Check Lamps

    Operating the Engine 2. Set gear shift lever to the “NEUTRAL” position. ① Gear shift lever. 4. Insert the key into the key switch and turn it (L) Low Range (H) High Range ( Remove Key) (1) (N) “Neutral” position (Stop the Engine) (2) (R) “REVERSE”...

  • Page 24: Stopping The Engine

    Operating the Engine 5. Turn the key to the “START” position and For 5 minutes after engine start-up, allow the release when the engine starts. engine to warm up without applying any load. This is to allow oil to reach all engine IMPORTANT: components.

  • Page 25: Operating New Vehicle

    Operating the Vehicle OPERATING NEW VEHICLE ■ Changing Lubricating Oil for New Vehicles How a new vehicle is handled and maintained The lubricating oil is especially important for a determines the life of vehicle. new vehicle. Various parts need time to wear A new vehicle just off the factory production line polish themselves...

  • Page 26: Head Light Switch

    Operating the Vehicle Tail lights (lamps at the rear portions of the vehicle) Lamp built in the coolant temperature gauge Lamp built in the fuel gauge Lamp built in the speedometer ■ Emergency Light Switch Press the top half of the emergency light switch, the light flash along with the indicator on the instrument panel.

  • Page 27: Brake Pedal

    Operating the Vehicle  “ON” position. If the emergency light switch is pressed to the “ON” position while the turn signal is activated, the indicated turning light will flash and other will stay on.  Be sure to return switch to center position after turning.

  • Page 28: Gear Shift Lever

    Operating the Vehicle Before exiting vehicle, shift the gear shift lever to the “NEUTRAL” position and set parking brake. ① Brake pedal 4. Selecting the correct gear. ■ Gear Shift Lever CAUTION: ① Range gear shift lever (L) LOW Range To avoid personal injury: (H) HIGH Range ...

  • Page 29: Accelerator Pedal

    Operating the Vehicle Make sure that the light indicator on the Release the speed accelerator pedal instrument panel goes off. Step on the brake pedal. CHECK DURING DRIVING ■ Immediately Stop the Engine if：  engine suddenly slows down accelerates. ...

  • Page 30: Speedometer

    Operating the Vehicle CAUTION: To avoid personal injury:  Do not remove radiator cap until coolant temperature is well below its boiling point. Then loosen cap slightly to relieve pressure before removing completely. With the key switch “ON” the temperature gauge indicates the temperature of the ①...

  • Page 31: Maintenance And Adjustment

    Maintenance and Adjustment WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ■ Transporting Vehicle Pay attention to the following points when transporting the vehicle. Use a suitable truck or trailer. Apply the parking brake and place chocks against the front and rear tires.
  • Page 32 Maintenance and Adjustment *5 When the battery is used for less than 100 hours per year, check the battery condition by reading the indicator annually.  The items listed below with a * mark are emission related critical parts by the U.S.EPA. As the engine owner, you are responsible for the performance of the required maintenance on the engine according to the below instruction.
  • Page 33 Maintenance and Adjustment Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every ◎ ○ ○ ○ Check Brake hose & 200 hrs pipe Check Every 4years Every ◎ ○...

  • Page 34: Periodic Service

    Periodic Service make sure safety support is properly CAUTION: mounted. To avoid personal injury: ● Do not touch muffler or exhaust pipes while they are hot; Otherwise, they may HOW TO OPEN THE HOOD AND TILT cause severe burns. THE SEAT ■...

  • Page 35: Jack Location/Daily Check

    Periodic Service JACK-UP POINT WARNING To avoid personal injury, death or vehicle damage: Do not work under the vehicle unless it is  secured by jack stands or suitable blocking. ■ Front End Jack stand at the front bumper only. ①...
  • Page 36 Periodic Service refueling. Turn the key switch to “ON”, check the amount of fuel by the fuel gauge. Fill fuel tank when fuel gauge shows 1/4 or less of fuel in the tank. Fuel tank capacity 13.5 (3.6±0.1U.S.GALS) IMPORTANT If oil level is low, do not run the engine. Checking engine oil level Park the vehicle on a flat surface, remove the seat, open the hatch cover.

  • Page 37: Brake Fluid Level

    Periodic Service WARNING ■ Checking Coolant Level TO avoid personal injury: IMPORTANT   Never operate the vehicle if the brake If the radiator cap has to be removed, follow the cautions above and securely retighten fluid is below the minimum mark. ...

  • Page 38: Brake Pedal

    Periodic Service ■ Checking brake pedal NOTE Make sure the parking brake warning lamp on CAUTION the display goes off when parking brake lever is TO avoid personal injury: released.  Stop the engine and chock the wheels before checking brake pedal. 1.

  • Page 39: Greasing

    Periodic Service prescribed level, it naturally drops slowly over the course of time. Check tire pressure before each ride. Add air pressure as needed. tire sizes inflation pressure 22×7-10 7psi (49kPa,0.49kgf/cm 22×10-10 7psi (49kPa,0.49kgf/cm EVERY 50 HOURS ■ Greasing Apply a small amount of multi-purpose grease to the following points every 50 hours.

  • Page 40: Engine Start System

    Periodic Service ① Gear shift lever pivot (spray type grease ) ① Gear shift lever ■ Checking engine start system CAUTION TO avoid personal injury  Do not allow anyone near the vehicle while testing.  If the vehicle does not pass the test, do not operate the vehicle.

  • Page 41: Evacuator Valve

    Periodic Service UTV is new. Tighten to the specified torque below. ① Torque wheel bolts to 55 to 66 lb.ft (75 to 90 N.m) ① First air cleaner ② Air cleaner case ③ Air cleaner element ④ Cover ■ Cleaning air cleaner primary element Remove the air cleaner cover and primary IMPORTANT element.

  • Page 42: Battery Condition

    Periodic Service ① Pipe clamp ② fuel line  the key when attempting to make the ③ fuel pump following checks and changes.  Never fail to check the fuel lines ■ Checking battery condition periodically the fuel lines are subject to wear and aging fuel may leak out onto DANGER the running engine causing a fire.

  • Page 43: Storage

    Periodic Service charging.  When disconnecting the cable from the When storing the vehicle for a long period of battery start with the negative terminal time, remove the battery from the vehicle first; when connecting the cable to the and store in a dry place out of direct battery, start with the positive terminal sunlight.

  • Page 44: Arrestor

    Periodic Service Retighten the lock nut. If any breaks in the screen or welds are discovered, the assembly must be replaced. IMPORTANT Return the spark arrester to the muffler body  Keep left and right tie rods at equal length and refasten the bolts.
  • Page 45 Periodic Service  oil can be hot and can burn. ■ Replacing Engine Oil Filter Park the vehicle on flat surface and remove the seat, open the hatch cover. WARNING To drain the used oil, remove the drain plug To avoid personal injury: at the bottom of the engine and completely ...
  • Page 46 Periodic Service ■ Checking Brake Pedal WARNING  Stop the engine and chock the wheels before checking brake pedal.  If movement is outside of the specifications contact your local dealer for adjusting the brake. ◆ Checking the brake pedal free travel ①...
  • Page 47 Periodic Service Replace hoses and tighten hose clamps clamps are tight and not damaged. securely, if radiator hoses are swollen, If hoses and clamps are found to be worn or hardened or cracked replace hoses and damaged, replace or repair them at once. hose clamps.

  • Page 48: Fuel Filter

    Periodic Service EVERY 500 HOURS radiator cap must be removed to completely ■ Replacing Fuel Filter drain the coolant. Consult your local dealer for this service. After all coolant is drained, close the drain plug. EVERY 600 HOURS Fill with clean water and cooling system ■...

  • Page 49: Antifreeze

    Periodic Service IMPORTANT: antifreeze.  Do not start engine without coolant. If it freezes, coolant can damage the cylinders  Use clean, fresh water and anti-freeze to fill and radiator. If the ambient temperature falls ° the radiator and recovery tank. below 32 F (0℃) or before long-term storage, ...

  • Page 50: Replacing Brake

    Periodic Service radiator pressure cap which permits the development Replace the hoses and clamps. (See “Checking Radiator Hose and Clamp” in of pressure within the cooling system. “EVERY 200 HOURS” in “PERIODIC SERVICE” Adding the LLC section.) Add only water if the mixture reduces in ■...

  • Page 51: Vehicle Storage

    Periodic Service Close the Mini fuse box cover. ventilation.  Connect the negative battery cable. When storing, remove the key from the switch avoid unauthorized persons from operating the vehicle and getting injured. VEHICLE STORAGE If you intend to store your vehicle for an extended period of time, follow the procedures outlined below.

  • Page 52: Storage

    Periodic Service heat. If the vehicle must be stored outdoors. 6. With the engine fully warm up. Release the Cover it with a waterproof tarpaulin. parking brake and test the brakes for proper Place boards under the tires to keep adjustment as you move forward.

  • Page 53: Troubleshooting

    Troubleshooting ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump.  Check the injector.

  • Page 54: Diagnostic Code Table

    Troubleshooting If you have any questions, consult your local dealer. Diagnostic Trouble Code Table Mt05 ECU Malf Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117...

  • Page 55: Battery Troubleshooting

    Troubleshooting BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Low battery   Charge battery Charge battery  Battery not charged  Clean terminals   Starter does not function Poor terminal Keep terminals and tighten connections clean and tight. securely.

  • Page 56: Machine Troubleshooting

    Troubleshooting MACHINE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable;   High idling speed of engine Adjust gas pedal  Inspect and repair throttle linkage   High rotary speed for clutch Replace clutch spring;  connection. Replace the primary clutch. Gear shift lever sticks ...

  • Page 57: Options

    OPTIONS Consult your local dealer for further details. Roof； Windshield； Windlass Motor Scan KF90121; 12-1...
  • Page 58 Hisun Motors Corp., U.S.A. Emission Control System Warranty Statement YOUR WARRANTY RIGHTS AND OBLIGATIONS The U.S. Environmental Protection Agency and Hisun Motors Corp., U.S.A. (hereinafter “HISUN”) are pleased to explain the emission control system warranty on your Off-Road vehicle. New off-road motor vehicles must be designed, built and equipped to meet U.S.
  • Page 59 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System YOUR WARRANTY RIGHTS AND OBLIGATIONS Hisun Motors Corp., U.S.A. warrants that each new off-road vehicle: is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and is free from defects in material and workmanship which cause such vehicle to fail to conform to applicable regulations of the United States Environmental Protection Agency for the periods...
  • Page 60 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System No express emission control system warranty is given by HISUN except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.
  • Page 61 POWERSPORTS (888)-405-8725 1775 E. University Dr. Tempe AZ. 85281 www.colemanpowersportsusa.com...

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