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M&R Red Chili D 1418 Manual

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Red Chili D Ev1
Part # MAN-REDCHILID
$95.00 USD
V.013018

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Summary of Contents for M&R Red Chili D 1418

  • Page 1 Red Chili D Ev1 Part # MAN-REDCHILID $95.00 USD V.013018...

  • Page 3: Table Of Contents

    V.013018 Contents Safety and Operational Guidelines Management Responsibilities ........................5 Operator Responsibilities ......................... 6 General Information Service and Parts ............................. 8 Defined Purpose ............................9 Warranty ..............................10 Specifications Assembly and Installation Assembly ..............................12 4.1.1 Quartz Heating Elements ......................12 Installation ..............................

  • Page 4: Safety And Operational Guidelines

    V.013018 1. Safety and Operational Guidelines DANGER This symbol identifies situations that endanger people, property, and/or equipment. If such conditions exist, the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be disconnected, purged, and locked out until the problem is resolved. Never attempt to bypass or defeat any safety device.

  • Page 5: Management Responsibilities

    V.013018 1.1 Management Responsibilities Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” section of this manual. Ensure that all employees involved with the operation of this equipment or working near it read, understand, and act in accordance with the operational and safety standards set forth in this manual, including the Operator Responsibilities listed below.

  • Page 6: Operator Responsibilities

    V.013018 1.2 Operator Responsibilities Note: 'Operator Responsibilities' pertain to all employees who work on or near the equipment; this includes, but is not limited to those who clean, maintain and repair the equipment as well as those who operate it. In general, all those who work on or near the equipment have a duty to use reasonable and ordinary care for their own safety when in the vicinity of the machine.

  • Page 7: General Information

    V.013018 2. General Information This Document This document is based on information available at the time of its publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware, software, features, or specifications, or to provide for every possible contingency in connection with installation, operation and maintenance.

  • Page 8: Service And Parts

    V.013018 2.1 Service and Parts Manufacturer's Rating Plate Most products manufactured by the M&R Companies have a metal manufacturer's rating plate. Below is a label imprinted with the information from your product's rating plate. Please be prepared to provide this information when calling.

  • Page 9: Defined Purpose

    V.013018 2.2 Defined Purpose Textile Presses Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted. Textile Dryers Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual specific to that product.

  • Page 10: Warranty

    V.013018 2.3 Warranty Limited Warranty Your Warranty does not apply to damages sustained due to equipment misuse, whether intentional or negligent, and such misuse may void your warranty. Misuse includes - but is not limited to - the items listed below. In addition, M&R Printing Equipment, Inc.

  • Page 11: Specifications

    V.013018 3. Specifications Specifications Red Chili D Red Chili D Red Chili D Red Chili D Red Chili D 1418 1618 2024 2028 3244 208/230 V, 1 ph, 65/72 A 208/230 V, 3 ph, 60 Hz, 16.5 kW 208/230 V, 1 ph, 208/230 V, 1 ph, 50/55 A 208/230 V, 3 ph,...

  • Page 12: Assembly

    V.013018 4.1 Assembly The unit is supplied with a standard line cord, however an electrical plug rated for the correct electrical service must be installed by a licensed electrician. 4.1.1 Quartz Heating Elements Avoid Heating Element Damage Oily or foreign substances will damage the heating element. In case of contact, wipe the surface with Isopropyl Alcohol.

  • Page 13: Installation

    V.013018 4.2 Installation WARNING: Before entering between print heads, always push in Emergency Stop button and disconnect Cycle Interruption Cords. Adjust Front and Rear Proximity Switches Move the front and rear proximity switches, print carriage, rear frame holder, as far as they will go toward the rear of the print head.
  • Page 14 V.013018 Dimensions between the surface of the Quartz Heating Elements and the pallet surface should be approximately 2-1/4” (5.7 cm). Proper distance is determined by the type of ink used and the type and weight of the substrate. Note: Run a few tests to determine the proper distance before beginning production. To adjust the height, loosen the Lock Handle (2).

  • Page 15: Sensor Mount Retro Kit Assembly

    V.013018 4.2.1 Sensor Mount Retro Kit Assembly Sensor Mount/Mechanical Kit Assembly (M&R Part Number 9003014-EM-KT) includes: 1 - Infrared Photo Sensor (1) 1 - Universal Sensor Bracket (2) 1 - Screw (3) 1 - Round Magnet (4) 2 - Socket Cap Screw (5) 1 - Friction Disk (6) Items Required: 1 –...

  • Page 16: Install Photoelectric Sensor

    V.013018 4.2.2 Install Infrared Photo Sensor The unit is designed to receive operational signals from the flash sensor mounted on the unit, foot pedal or the press PLC. Place the Press PLC/ Foot Pedal/Flash Sensor switch down in the Flash Sensor position (1). The Infrared Photo Sensor (1) on your unit is designed to activate the Quartz Heating Elements by sensing the leading edge of the pallets as they are indexed around the press.

  • Page 17: Reposition Sensor

    V.013018 4.2.3 Reposition Infrared Photo Sensor Items Required: 1 - Hex Wrench 3X14MM 1 - Philips Head Screw Driver Note: The Sensor is originally assembled and positioned at the factory for clockwise press indexing. The Sensor can be repositioned for presses setup for counterclockwise indexing at the customer’s site. Using the Hex Wrench remove 2 Screws (5) and disassemble Infrared Photo Sensor (1) from Magnet Assembly (7).

  • Page 18: Install Press Plc Signal Cable

    V.013018 4.2.4 Install Press PLC Signal Cable Note: The unit is designed to receive operational signals from the flash sensor mounted on the unit, foot pedal or the press PLC. WARNING: Ensure none of the pallets are positioned under the unit for an excessive amount of time while the unit is on.

  • Page 19: Install Foot Pedal

    V.013018 4.2.5 Install Foot Pedal Note: The unit is designed to receive operational signals from the flash sensor mounted on the unit, foot pedal or the press PLC. WARNING: Ensure none of the pallets are positioned under the unit for an excessive amount of time while the unit is on.

  • Page 20: Operation

    V.013018 5. Operation 5.1 Control Panel Number Name Function Power On/Off Switch The Power On/Off switch supplies electrical power to the unit. Place the switch in the On position to turn on. Place the switch in the Off position to turn off. The Digital Controller selects sensor temperature, output power, exposure time Digital Controller and lamp section selection.

  • Page 21: Digital Controller

    V.013018 5.1.1 Digital Controller The M&R unit uses an alpha/numeric digital controller to control flash time, quartz heating element section use and power output. Power Make sure power is supplied to the equipment. The control displays the current Process Temperature Value (PV) on the top line and the Flash Exposure Time on the lower line.
  • Page 22 V.013018 F2 Time Press F2 to set the flash exposure time. The minimum flash time is 0.5 seconds and the maximum is 10 seconds. The current flash time displays on the lower line. Press the arrow up (increase) and arrow down (decrease) buttons to change the flash time. Note: The flash time on the digital controller must be set for the maximum of 10 seconds when operating in the PLC mode to prevent a conflict between the unit time and the flash time as set on the press.
  • Page 23 V.013018 F4 Power Output Press F4 to select the power output setting for the quartz heating elements. The range of power is from a minimum of 1% to a maximum of 100%. The current power output setting displays on the lower line. Press the arrow up (increase) and arrow down (decrease) buttons to change the power output setting.
  • Page 24 V.013018 Set Electrical Frequency After entering the password, press the F1 button to adjust the electrical frequency; the control displays 50-60 on the upper line and the currently selected electrical frequency (50 HZ or 60 HZ) on the lower line. Press the arrow buttons to change the frequency setting.

  • Page 25: Operation Overview

    V.013018 5.2 Operation Overview WARNING: Ensure none of the pallets are positioned under the unit for an excessive amount of time while the unit is on. Extreme heat can damage pallets, garments and/or cause a fire. After the first color is printed, the pallet indexes to the flash position. The Photoelectric Sensor will sense the pallet edge and signal the Quartz Heating Elements to turn on.

  • Page 26: Scheduled Maintenance

    V.013018 6. Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently, reduces operating costs, and lasts longer. A properly managed preventive maintenance program can minimize downtime. Preparation  An effective preventive maintenance program includes:  proper selection, handling, and application of lubricants ...
  • Page 27 V.013018 Clean Surface of Unit Items required: 1 - Towel Use a towel to remove any dirt or spray which may have accumulated on the surface of the unit (1). Clean Air Vent Screen Items required: 1 - Vacuum Use a vacuum and clean vent screen (1). Slide Screen (1) to one side and vacuum any lint or dirt that may have accumulated inside the the screen.
  • Page 28 V.013018 Every 2 Weeks WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service to the equipment. Clean Heating Elements Items required: 1 - Isopropyl Alcohol 1 - Lint Free Cloth 1 - Lint Free Gloves Wearing lint free gloves;...
  • Page 29 V.013018 Lubricate Vertical Tube Items required: 1 - Permatex Super Lube with Teflon Grease (M&R Part No. 7018034) 1 - Small Brush Loosen the Lock Handle (2). Lift the handle or turn the Height Adjustment Wheel (1) clockwise to raise the unit up on the Vertical Tube (3) approximately 2”...
  • Page 30 V.013018 Every 3 Months WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service to the equipment. Clean Heating Element Reflector Items required: 1 - Isopropyl Alcohol 1 - Lint Free Cloth 1 - Lint Free Gloves Wearing lint free gloves, remove Quartz Heating Elements (1).

  • Page 31: Scheduled Maintenance Log (Based On A 40 Hour Work Week.)

    V.013018 6.1 Scheduled Maintenance Log (Based on a 40 hour work week.) Date Maintenance Procedure performed/ Initials Check Quartz Heating Element Operation Clean Surface of Unit Clean Air Vent Screen Clean Heating Elements Lubricate Swivel Casters Lubricate Vertical Tube Clean Heating Element Reflector Check and Clean Blower, Heat Plenum and Electrical Cabinet Clean Heat Sensor...

  • Page 32: Troubleshooting

    V.013018 7. Troubleshooting General Guide The following information is provided as a guide for troubleshooting. If you have any questions regarding the installation, operation, or preventive maintenance procedures for this equipment contact The M&R Companies Service Department. Anyone using this troubleshooting guide should have a working knowledge of electrical power and the control systems on this equipment.
  • Page 33 V.013018 Problem Probable Causes Solution The infrared sensor mounted to the center of the quartz lamp reflector Check wire connections. Clean sensor using The unit has shut down that monitors the garment a Q-tip and isopropyl alcohol. Note, the lens and the audible signal is temperature has failed or dirt has surface must be treated gently as it can...

  • Page 34: Replacement Parts

    V.013018 8. Replacement Parts CE vs. UL Models All equipment containing electrical components is designed to comply with either Conformance European (CE) or Underwriters Laboratories (UL) standards, and each type of equipment has a different parts list. CE equipment runs at 50 Hz; UL equipment runs at 60 Hz. Electrical specifications, including Hertz, can be found on the Manufacturer’s Rating Plate similar to the one shown below.
  • Page 35 V.013018 Control Panel (UL & CE) Control Panel (UL & CE) Part Numbers Part Name Toggle Switch 208/230/380 V 50/60 Hz 1010003 Toggle Switch 380/415 V 50 Hz 1010011 Digital Controller 1012181 Toggle Switch 1010013 M&R Companies 440 Medinah Rd. Roselle, IL 60172 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...
  • Page 36 V.013018 Electrical (Red Chili D 2024, 2028) (UL & CE) Note: 208/230V 3Ph. 50/60Hz. shown. Refer to Schematic Diagrams for Electrical Parts before placing a parts order. Part Numbers Electrical (UL & CE) Part Name 20 X 24 20 X 28 1011205 1011205 Solid State Relay 1 Pole - 75A 208/230V...
  • Page 37 V.013018 Electrical (Red Chili D 16X18) (UL & CE) Part Numbers Electrical (UL & CE) Part Name 16X18 1009082A AC Fan 230V 1018102 Power Supply 24V 1.0A Circuit Breaker 3 Pole 50A (CB1) 3Ph 208/230V 1004649 Circuit Breaker 2 Pole 63A (CB1) 1Ph 1004648 1006446A Circuit Breaker 2 Pole 2A (CB2)
  • Page 38 V.013018 Red Chili D 16X18 (UL & CE) Part Numbers Electrical (UL & CE) Part Name 16X18 1020035 Connector Socket AC FAN 230V 1009082A 4” Guard 1009006 Cord for Fan 1009008 M&R Companies 440 Medinah Rd. Roselle, IL 60172 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...
  • Page 39 V.013018 Reflector Assembly (UL & CE) Reflector Assembly (UL & CE) Part Numbers Part Name Red Chili D 1418, Red Chili Red Chili D 2028 Red Chili D 1618 D 2024 3244 Spring Socket 1007101A 1007101A 1007101A 1007101A — Quartz Lamp 208/230V...
  • Page 40 V.013018 Stand Assembly (UL & CE) Stand Assembly (UL & CE) Part Number Part Name All Models Vertical Tube Weldment 9Q00606 Guide Tube Weldment 9Q00232 Leg Channel 9071803-A Furniture Caster 3037002 Thrust Ball Bearing 3023341 Wrought Flat Washer 1/2" 3020004 Plastic Hand Wheel 8014826 Socket Set Screw 1/4-20 X 1/2"...
  • Page 41 V.013018 Top Assembly (UL & CE) Top Assembly (UL & CE) Part Number Part Name All Models Electrical Box Weldment 9Q00630-B Filter Holder 9Q00622 Filter Weldment 9Q00623 Control Panel 9Q11123 Guard 9Q00627 Hinge 9Q00263-A Centrifugal Blower 3071038-C Lamp Holder Weldment 9Q00655 Mirror Panel With Nuts 9Q00671-A...
  • Page 42 V.013018 Top Assembly (UL & CE) Part Number Part Name All Models Hex Head Bolt 5/16-18 X 3/4" 3008015 Universal Sensor Bracket 9003012 Round Magnet .88" Dia.X .28" Thick 3064016 Socket Cap Screw M3 X 14MM 3001152 Infrared Photo Sensor NPN 1024312 Flat Socket Cap Screw 8-32 X 3/8"...
  • Page 43 V.013018 16x18 Top Assembly (UL & CE) 16x18 Top Assembly (UL & CE) Part Number Part Name All Models Flash Body 9Q11080 Top Front Cover With Nuts 9Q11099 Sub Panel 9Q11100 16" X 18 " Mirror Assembly 9Q11114-A Button Socket Cap Screw 6-32 X 3/8" 3001016 Control Panel Mouting Plate 9Q11079...
  • Page 44 V.013018 16x18 Top Assembly (UL & CE) Part Number Part Name All Models Control Panel Insert 2.875" RO 9071763 Spring Socket For Quartz Tube 1007101A 4" Guard Replacement 1009006 M&R Companies 440 Medinah Rd. Roselle, IL 60172 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com | store.mrprint.com...
  • Page 45 V.013018 16x18 Stand (UL & CE) 16x18 Stand (UL & CE) Part Number Part Name All Models Vertical Leg 9Q11073 Leg Channel 9071803-A Furniture Caster 2" 3037002 Split Lock Washer ZP 3/8" 3022002 Finished Hex Nut ZP 3/8-16 3013007 Wrought Flat Washer 3/8" 3020010 Hex Head Bolt 3/8-16 X 1"...

This manual is also suitable for:

Red chili d 1618Red chili d 2024Red chili d 2028Red chili d 3244

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