M&R Cayenne Series Manual
  1. Manuals
  2. Brands
  3. M&R Manuals
  4. Industrial Equipment
  5. Cayenne Series
  6. Manual

M&R Cayenne Series Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
V.121806 Part # MAN-CAYENNESERIES
Cayenne
™
Series
WWW.MRPRINT.COM
Toll-Free:
USA Direct:
USA Fax:
Outside USA: +847-967-4461
Outside USA Fax: +847-967-0417
1N 372 Main St. Glen Ellyn, IL 60137 USA
Cayenne Series Av1
$45.00 USD
800-736-6431
630-858-6101
630-858-6134

Advertisement

Table of Contents
loading

Related Manuals for M&R Cayenne Series

Summary of Contents for M&R Cayenne Series

  • Page 1 V.121806 Part # MAN-CAYENNESERIES Cayenne Series Av1 $45.00 USD ™ Cayenne Series WWW.MRPRINT.COM Toll-Free: 800-736-6431 USA Direct: 630-858-6101 USA Fax: 630-858-6134 Outside USA: +847-967-4461 Outside USA Fax: +847-967-0417 1N 372 Main St. Glen Ellyn, IL 60137 USA...
  • Page 2 ™ Cayenne Series V.121806 M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com...

  • Page 3: Table Of Contents

    ™ Cayenne Series V. 121806 Table of Contents Safety and Operational Guidelines ...........................5 Management Responsibilities ...........................6 Operator Responsibilities ............................7 General Information..............................8 Service and Parts..............................9 Defined Purpose ..............................10 Warranty..................................10 Product Specifications.............................11 Installation .................................12 Installation Instructions............................12 Level Flash Cure ..............................13 Install Quartz Heating Elements ..........................14 Install Signal Cable ..............................15 4.4.1 Standard Series Press .............................15...
  • Page 4 ™ Cayenne Series V.121806 This page intentionally left blank M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com...

  • Page 5: Safety And Operational Guidelines

    ™ Cayenne Series V. 121806 Safety and Operational Guidelines DANGER This symbol identifies situations that endanger people, property, and/or equipment. If such conditions exist, the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be disconnected, purged, and locked out until the problem is resolved. Never attempt to bypass or defeat any safety device.

  • Page 6: Management Responsibilities

    ™ Cayenne Series V.121806 Management Responsibilities Management 1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” Responsibilities section of this manual. 2. Ensure that all employees involved with the operation of this equipment or working near it read, understand, and act in accordance with the operational and safety standards set forth in this manual, including the Operator Responsibilities listed below.

  • Page 7: Operator Responsibilities

    ™ Cayenne Series V. 121806 Operator Responsibilities Operator Note: ‘Operator Responsibilities’ pertain to all employees who work on or near the equipment; this includes, but is not limited to those who clean, maintain and repair the equipment as well as those who operate it. In Responsibilities general, all those who work on or near the equipment have a duty to use reasonable and ordinary care for their own safety when in the vicinity of the machine.

  • Page 8: General Information

    ™ Cayenne Series V.121806 General Information This Document This document is based on information available at the time of its publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware, software, features, or specifications, or to provide for every possible contingency in connection with installation, operation and maintenance.

  • Page 9: Service And Parts

    ™ Cayenne Series V. 121806 Service and Parts Manufacturer’s Most products manufactured by the M&R Companies carry a metal manufacturer’s rating plate similar Rating Plate to the one shown below. Please use it to fill out the product information below, and be prepared to provide the identification information when calling.

  • Page 10: Defined Purpose

    ™ Cayenne Series V.121806 Defined Purpose Textile Presses Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted. Textile Dryers Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual specific to that product.

  • Page 11: Product Specifications

    ™ Cayenne Series V. 121806 Product Specifications ™ Cayenne Series Specifications Cayenne D&Z Cayenne D&Z Cayenne D Cayenne D&Z 1818 1822 2224 2230 208/230 V, 3 ph, 31/34 A, 208/230 V, 3 ph, 31/34 A, 208/230 V, 3 ph, 34/37 A, 208/230 V, 3 ph, 39/43 A, Electrical 50/60 Hz, 12.2 kW...

  • Page 12: Installation

    ™ Cayenne Series V.121806 Installation Installation Instructions Inspection Carefully inspect for signs of damage in transit. If equipment has been damaged in transit, notify the Freight Forwarder immediately. M&R is not responsible for damage that occurs during transportation. -Flash cure Components -Quartz heating elements -Signal cable...

  • Page 13: Level Flash Cure

    ™ Cayenne Series V. 121806 Level Flash Cure Step 1 The flash cure must be parallel to the pallet surface. Dimensions (1) between the surface of the heating elements and the pallet surface should be 2-1/4” at all four corners. Level the flash cure using the two rear leveling legs and the front to rear pivoting adjustment.

  • Page 14: Install Quartz Heating Elements

    ™ Cayenne Series V.121806 Install Quartz Heating Elements Avoid Heating Oily or foreign substances will damage the heating element. In case of contact, wipe the surface with Element Isopropyl Alcohol. Always wear lint-free gloves when handling the heating element. Damage WARNING: Never operate the flash cure when placed on its side.

  • Page 15: Install Signal Cable

    ™ Cayenne Series V. 121806 Install Signal Cable 4.4.1 Standard Series Press The flash cure is designed to receive operational signals either from the M&R press PLC or from an independent remote sensor located under the index table assembly. WARNING: Ensure none of the pallets are positioned under the flash cure for an excessive time while the flash cure is on.

  • Page 16: Z-Series Press

    ™ Cayenne Series V.121806 4.4.2 Z-Series Press Ensure the digital controller on the quartz flash is set for PLC control and the communications protocol is set to YES. Step 1 Connect the male plug (1) from the first flash cure to the female receptacle (2) on the press.
  • Page 17 ™ Cayenne Series V. 121806 Step 5 Install the signal cable from the socket (1) marked PLC/SENSOR SIGNAL on the flash cure to the plug socket (2) located on the lower electrical enclosure of the press. The remaining plugs are provided for installation of additional flash cure systems.

  • Page 18: Install Remote Sensor

    ™ Cayenne Series V.121806 Install Remote Sensor Using Remote For M&R presses which do not include pre-wired plug sockets on the electrical enclosure, the flash Sensor cure is operated and controlled through the use of a remote sensor assembly. The remote sensor supplies the signal to the flash cure in this type of installation. Ensure the digital controller is set for Proximity or PRX.

  • Page 19: Operation

    ™ Cayenne Series V. 121806 Operation Control Panel Number Name Function POWER ON / The POWER ON/OFF switch supplies electrical power to the flash cure. OFF Switch Place the switch in the ON position to turn on. Place the switch in the OFF position to turn off. RESET Button The RESET button resets the control system, allowing operation of the flash cure.

  • Page 20: Digital Control Unit

    ™ Cayenne Series V.121806 Digital Control Unit The M&R flash cure uses an alpha/numeric digital controller to control flash time, quartz heating element section use and power output. Note: On a Z-Series press, communication protocol allows users to control flash operation from the main control panel.
  • Page 21 ™ Cayenne Series V. 121806 Press F1 to set the temperature. The minimum Temperature temperature setting is 32 degrees F. and the maximum is 450 degrees F. Press the arrow up (increase) and arrow down (decrease) keys to change the temperature setting. Note: When the control returns to standby mode, the current Process Temperature Value (PV) and Set Temperature Value (SV) display.
  • Page 22 ™ Cayenne Series V.121806 Press F4 to select the power output setting for the quartz Power Output heating elements. The range of power is from a minimum of 1% to a maximum of 100%. The current power output setting displays on the lower line. Press the arrow up (increase) and arrow down (decrease) keys to change the power output setting.
  • Page 23 ™ Cayenne Series V. 121806 Press the F4 key four times to view the designated quartz Flash Unit flash number. The control displays UNIT on the upper line, Number (Z- and the unit number (1-8) on the lower line. Series Press Only) A password is required to access and change this information.

  • Page 24: Scheduled Maintenance

    ™ Cayenne Series V.121806 From the Setup menu, press the F2 key to change the Temperature temperature display from Fahrenheit to Celsius. The control displays F-C on the upper line and the currently selected temperature unit on the lower line. Press the arrow keys to change the indication.
  • Page 25 ™ Cayenne Series V. 121806 Frequency Maintenance Daily Check The Operation Of All The Quartz Heating Elements IMPORTANT: This maintenance procedure requires electrical power to be connected to the flash cure. WARNING: To prevent injury, do not put any part of your body under the reflector assembly when electrical power is connected to the flash cure.
  • Page 26 ™ Cayenne Series V.121806 Frequency Maintenance Every Clean Reflector Three Months With electrical power disconnected, as per previous instruction, clean reflector (1) using Isopropyl Alcohol on a lint free cloth and wearing lint free gloves. Clean Air Plenum With electrical power disconnected, as per previous instruction, remove the top cover (1) to the quartz heating element assembly.

  • Page 27: Troubleshooting

    ™ Cayenne Series V. 121806 Troubleshooting General Guide The following information is provided as a guide for troubleshooting. If you have any questions regarding the installation, operation, or preventive maintenance procedures for this equipment, contact The M&R Companies Service Department. Anyone using this troubleshooting guide should have a working knowledge of electrical power and the control systems on this equipment.
  • Page 28 ™ Cayenne Series V.121806 Problem Probable Causes Solution Check the operation of the blower, replaced as required. The high temperature switch The flash cure has mounted on the inside of the shut down and the reflector assembly has opened audible signal is up.

  • Page 29: Replacement Parts

    ™ Cayenne Series V. 121806 Replacement Parts CE vs. UL All equipment containing electrical components is designed to comply with either Models Conformance European (CE) or Underwriters Laboratories (UL) standards, and each type of equipment has a different parts list. CE equipment runs at 50 Hz; UL equipment runs at 60 Hz.
  • Page 30 ™ Cayenne Series V.121806 Control Panel Part Numbers Control Panel Cayenne D&Z Part Name All Models Toggle Switch 1010003 Push Button 1010006 Digital Controller (Cayenne D) 1012181 Digital Controller (Cayenne Z) 1012199A Toggle Switch 1010007 Indicator Light 1013000 Indicator Light 1013000 Indicator Light 1013000...
  • Page 31 ™ Cayenne Series V. 121806 Electrical Cabinet (UL) Part Numbers Electrical Cabinet (UL) Cayenne Cayenne Cayenne Cayenne Cayenne Part Name D&Z 1818 D&Z 1822 D 2224 D&Z 2230 D 2236 Terminal Block (Ground) 1035005 1035005 1035005 1035005 1035005 Terminal Block (Small) 1035081 1035081 1035081...
  • Page 32 ™ Cayenne Series V.121806 Fuse 3.5A 250V (F7, F8) — — — 1004033A 1004033A Fuse 4A 250V (F4, F5) — — — 1004032 — Fuse 2A 250V (F4, F5) 1004039 1004039 — — — Fuse 3A 250V (F4, F5) 1004010C 1004010C —...
  • Page 33 ™ Cayenne Series V. 121806 Electrical Cabinet (CE) Part Numbers Electrical Cabinet (UL) Cayenne D Cayenne D Cayenne D Cayenne D Part Name 2436 3042 3866 4036 Terminal Block (Ground) 1035005 1035005 1035005 1035005 Terminal Block (Small) 1035081 1035081 1035081 1035081 Terminal Block (Large) 1035001...
  • Page 34 ™ Cayenne Series V.121806 Phoenix Socket 1011256 1011256 — 1011256 Phoenix Socket — — 1011235 — Phoenix Socket — — 1011258 — Fuse 3.5A 250V (F7, F8) 1004033A 1004033A — — Fuse 4A 250V (F4, F5) — — — — Fuse 2A 250V (F4, F5) —...
  • Page 35 ™ Cayenne Series V. 121806 1006483 1006520 1006520 — — Circuit Breaker 35A 3 Pole 1006520 — — — — Circuit Breaker 35A 3 Pole — — — — Circuit Breaker 50A 3 Pole 1006532 1006586 — — — Circuit Breaker 40A 3 Pole 1006586 —...
  • Page 36 ™ Cayenne Series V.121806 Chassis Assembly Part Numbers Chassis Assembly Cayenne D&Z Part Name All Models Base 9P10445 Fin Hex Nut ZP 1/4"-20 3013002 Split Lock Washer ZP 1/4" 3022001 Button Socket Cap Screw 1/4"-20 x 1/2" 3001005 Swivel Caster 3037020 Adjustable Handle with Stud 3.8-16 x 1.18"...
  • Page 37 ™ Cayenne Series V. 121806 Electrical Box Weldment 9P10421 Control Panel 9.5" x 14" 9P10480 Pan Head Machine Screw 8-32 x 1/2" 3004014 Fin Hex Nut ZP 1/4"-20 3013004 Blower 1016000 Fin Hex Nut ZP 3/8"-16 3013007 Quartz Lamp Guide Weldment 9P10454 Adjustment Side Guide 9P10554...
  • Page 38 ™ Cayenne Series V.121806 Part Numbers Quartz Reflector Assembly Cayenne Cayenne Cayenne Cayenne Cayenne Part Name D&Z 1818 D&Z 1822 D 2224 D&Z 2230 D 2236 3055002 3055002 3055002 3055002 3055002 Self Tapping Screw #8 x 1/2" 9P10660 9P10672 9P10601 9P10475 9P10489 Top Cover...

This manual is also suitable for:

Cayenne d&z 1818Cayenne d&z1822Cayenne d 2224Cayenne d&z 2230Cayenne d 2236Cayenne d 2430 ... Show all

Table of Contents