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PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net

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Summary of Contents for Safe Fleet PRIME DESIGN PBR-255 ARE2

  • Page 1 PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net...
  • Page 2: Contents Overview

    CONTENTS OVERVIEW 1—Rear Crossbar Assembly ........(Qty 1) 2—Front Crossbar Assembly ......... (Qty 1) 3—Rear Drive Shaft ..........(Qty 1) Right Hand, 36” 4—Handle Latch Assembly ........(Qty 1) Right Hand 5—Connecting Bar ..........(Qty 1) 24” 6—Front Drive Shaft ..........(Qty 1) B Ver, 23.75”...
  • Page 3 7—Z Post ..............(Qty 2) Adjustable, 7.25” 8—L Post ..............(Qty 2) Square Cap, 9.25” w/Hardware BLC-1065-M8 (4X) M8 Locknut (4X) Flat Washer (4X) 9—Mounting Bracket Assembly ......(Qty 2) Vertical w/Hardware BLT-6846-M8 (1X) Mounting Top (1X) Mounting Post (1X) Mounting Foot (1X) Foam Pad (1X) BLT-6850-M8 (1X)
  • Page 4 10—Ladder Stop ............ (Qty 2) With Hardware BLT-6870-M8 (2X) 11—HKT-8163 (Not called out in Overview) ..(Qty 1) M8 x 25MM (1X) M8 x 50MM (4X) ⅜" x 2.25" (2X) Cotter Pin (1X) Clevis Pin (1X) M8 Lock Nut (5X) ⅜"...
  • Page 5 VERTICAL MOUNTING BRACKET Assemble the Mounting Top to the Mounting Post using bolt assembly BLT-6846-M8. Do not tighten until Step 11.3 Assemble the Mounting Foot to the Mounting Post using bolt assembly BLT-6850-M8. Do not tighten until Step 11.3 Assemble the remaining Mounting Brackets according to Steps 0.1–0.2 and set aside for assembly Steps 1 &...
  • Page 6 HORIZONTAL MOUNTING BRACKET Assemble the Mounting Top to the Mounting Post using bolt assembly BLT-6846-M8. Do not tighten until Step 11.3 Assemble the Mounting Foot to the Mounting Post using bolt assembly BLT-6850-M8. Do not tighten until Step 11.3 Assemble the remaining Mounting Brackets according to Steps 0.4–0.5 and set aside for assembly Steps 1 &...
  • Page 7 RIGHT ROTATION ASSEMBLY SEQUENCE 4/12 REAR CROSSBAR FRONT CROSSBAR Attach the Mounting Brackets to the Rear Crossbar using the Attach the Mounting Brackets to the Front Crossbar using the indicated bolt assemblies. indicated bolt assemblies. Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 8: Front Drive Shaft

    REAR DRIVE SHAFT CYLINDER HARDWARE Torque to 80 in-lbs Torque to 90 in-lbs CONNECTING BAR FRONT DRIVE SHAFT Torque to 90 in-lbs Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 9 CONNECTING BAR FASTENERS Z POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS Torque to 90 in-lbs L POSTS Torque to 90 in-lbs Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 10 LEFT BASE ASSEMBLY SEQUENCE BASE LADDER STOP Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 11 MOUNTING TO TRUCK CAP 32.645" 60.00” 4.00” Truck Cap shown for illustrative purposes only. Refer to your cap manufacturer’s recommended structural mounting locations. ROOF PLATE Drill holes 4.00” on center for all (if equipped) Mounting Brackets, and according Figure 2 to dimensions shown in Figure 2.
  • Page 12 CYLINDER ADJUSTMENT DRIVE SHAFT SEALING 13.2 Adjust the Cylinder Flow Control Screw to allow approximately 3 seconds 13.1 time for the ladder to glide down when operating the Apply Silicone Sealant loaded Ladder Rack. to Connecting Bar ends USAM-PBR255ARE2-US01 Rev-A 0218 Prime Design Limited Warranty.