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Safe Fleet Prime Design PBR 6001 Assembly Instructions Manual

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PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net

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Summary of Contents for Safe Fleet Prime Design PBR 6001

  • Page 1 PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118 Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: info@primedesign.net ▪ Website: www.primedesign.net...
  • Page 2: Contents Overview

    CONTENTS OVERVIEW INSTALLER NOTE: Mounting Hardware or Brackets to attach this rack to a vehicle roof or cap are not included in this kit, and must be purchased separately. To purchase Mounting Hardware or Brackets, please contact Prime Design Sales & Support. 1—FBM-0002 ............
  • Page 3 7—Front Drive Shaft ..........(Qty 1) B Version, 35.75” 8—Z Post ..............(Qty 2) Adjustable, 7.25” 9—L Post..............(Qty 2) Roller Cap, 9.25” 10—Ladder Stop Assembly ........(Qty 2) 1.75” 11—HKT-8163 (Not called out in Overview) ..(Qty 1) M8 x 25MM (1X) M8 x 50MM (4X) ⅜"...
  • Page 4 FBM-0002 FLUSH Set to distances then torque nuts to 80 in-lbs CHANNELS TO PRE–INSTALLED MOUNTING BRACKETS F r o R i g R e a R e a Flush to end See Note Loosen nuts Crossbar Rear Note: Use Alternate instructions if marked distances exceed 18” (457mm). Set to distances then torque Rear Bracket nuts to 90 in-lbs F r o R i g...
  • Page 5 FBM-0002 ALTERNATE Set to distances then torque nuts to 80 in-lbs CHANNELS TO PRE–INSTALLED MOUNTING BRACKETS F r o R i g R e a R e a 12—5/16” (313mm) from end See Note Loosen nuts Crossbar Rear Note: Move Channels rearward if marked front distance exceeds 18” (457mm). Set to distances then torque Rear Bracket nuts to 90 in-lbs F r o R i g...
  • Page 6: Assembly Sequence

    RIGHT ROTATION ASSEMBLY SEQUENCE 3/11 CROSSBARS CROSSBAR ADJUSTMENT F r o 11.75” Rear 11.00” Front Torque to 120 in-lbs Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 7: Front Drive Shaft

    REAR DRIVE SHAFT CYLINDER HARDWARE Torque to 80 in-lbs Torque to 120 in-lbs CONNECTING BAR FRONT DRIVE SHAFT Torque to 120 in-lbs Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 8 CONNECTING BAR FASTENERS Z POSTS SEE QUICK START GUIDE FOR ADJUSTMENTS Torque to 120 in-lbs L POSTS DRIVE SHAFT SEALING SEE QUICK START GUIDE FOR ADJUSTMENTS Torque to 80 in-lbs Apply Silicone Sealant to the Connecting Bar ends Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability (the “Prime Design Limited Warranty”).
  • Page 9 LEFT SIDE BASE ASSEMBLY SEQUENCE LADDER STOPS CYLINDER ADJUSTMENT 10.1 Loosen nuts Adjust the Cylinder Flow Control Screw to allow approximately 3 seconds time for the ladder to glide down when operating the loaded Ladder Rack. 10.2 Torque to 90 in-lbs Prime Design Limited Warranty.
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  • Page 12 USAM-PBR6001-US01 Rev-A 0318...