95x Series Operating Manual - May 17, 2022 About this Manual ................................. 9 Warranty Information ..............................10 SECTION 1 – PRODUCT INFORMATION........................11 Features ................................... 11 Available Models and Options ..........................12 Interfacing Option..............................12 DC Voltage Options .............................. 12 Internal AC Voltage Options ..........................
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95x Series Operating Manual - May 17, 2022 Base Menu State ..............................23 Navigating Menus ..............................24 Modifying Menu Entries ............................24 Adjusting the Display Contrast ..........................26 Locking and Unlocking Menus ..........................26 Unlocking Menus ..............................26 Setting, Changing or Clearing a Menu Lock Password ..................27 Relocking Menus..............................
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95x Series Operating Manual - May 17, 2022 Specifications ............................... 53 DC Voltage Withstand and Leakage Testing (DCez, DCW and DCIR) ............... 56 Actions While Running ............................57 Configuring ................................58 Connecting to the DUT ............................62 Lead Compensation ............................. 63 Examples ................................
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95x Series Operating Manual - May 17, 2022 Connecting to the DUT ............................83 Lead Compensation ............................. 85 Examples ................................85 Specifications ............................... 87 Ground Leakage Testing (DCI and ACI) ........................88 Actions While Running ............................88 Configuring ................................88 Connecting to the DUT ............................
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95x Series Operating Manual - May 17, 2022 Configuration ............................... 99 Connections ............................... 101 Printing from the 95x using the USB Interface ...................... 101 Specifications ..............................101 Connecting ................................. 101 Printing ................................102 SECTION 8 – DIO INTERFACE............................103 Connector and Pinout ............................103 Configuring ................................
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95x Series Operating Manual - May 17, 2022 AC Voltage Verification ............................118 AC Current Zero Verification ..........................118 Low Ohms Resistance Verification........................119 Ground Bond Verification ..........................119 Option HSS Current Verification ........................120 Option HSS-2 Current Verification ........................120 SECTION 11 –...
Due to continuing product refinement and possible manufacturer changes to components used in this product, Vitrek reserves the right to change any or all specifications without notice. This manual has been created with “clickable” links. Where a reference is made to another section of the manual, the user may click on the section name reference and the document will automatically go to that section.
Any recommendations made by Vitrek or its representatives, for uses of its products are based on tests believed to be reliable, but Vitrek makes no warranties of the results to be obtained. This warranty is in lieu of all other warranties, expressed or implied and no representative or person is authorized to represent or assume for Vitrek any liability in connection with the sale of our products other than set forth herein.
95x Series Operating Manual - May 17, 2022 SECTION 1 – PRODUCT INFORMATION FEATURES The 95x is an advanced Electrical Safety Analyzer with many standard features which make it unique in this field. • Multiple Capabilities. The 95x is capable of a very wide range of safety tests and is also capable of making specialty measurements on components –...
95x in almost any computing environment. Software (QuickTest Pro) is available from Vitrek to provide all the control needed for any system from the simple (just the 95x) to the most complex with the 95x terminals being multiplexed between DUTs and/or points within DUTs by up to 1024 channels in switch matrix units (also available from Vitrek).
Option AC-30 extends the maximum AC Voltage capability to 30KV by means of an external unit. PULSE TESTING OPTION This option may be fitted in a 951i, 952i, 953i or 954i (not available with Option 500VA) or a 957i (not available with Opt. AC-10).
The user does not need to write software to use the 95x with a computer. • Can control testing using very complex switching systems when used with Vitrek 964 Switch Matrix units. • Easy to use fully graphical interface on a Windows based computer.
WARNING - THE 95x PRODUCES VOLTAGES AND CURRENTS WHICH MAY BE LETHAL, UNSAFE OPERATION MAY RESULT IN SEVERE INJURY OR DEATH. WARNING - IF THE 95x IS USED IN A MANNER NOT SPECIFIED BY VITREK, THE PROTECTION PROVIDED BY THE EQUIPMENT MAY BE IMPAIRED AND SAFETY MAY BE COMPROMISED.
95x Series Operating Manual - May 17, 2022 When using high voltages, even if there is sufficient insulation, there may be significant capacitive coupling which can cause an unsafe current to flow to nearby objects and corona can occur even outside of the insulation. This is made worse by sharp corners on objects or the wiring.
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95x Series Operating Manual - May 17, 2022 • For AC or DC voltage test steps, the RETURN terminal of the 95x provides a protective ground to the DUT. The user may wish to take precautions to ensure its connection to the DUT. If the CONTINUITY SENSE setting in the CNFG - TEST menu is enabled, and the user connects a separate wire between the SENSE+ terminal of the 95x and the portion of the DUT to which the RETURN terminal wire is connected, then if the RETURN terminal wire becomes disconnected from the DUT the test step will be immediately aborted...
95x Series Operating Manual - May 17, 2022 slow to low speed within 1 minute of application of power. If the fan maintains high speed operation for a long time, then the airflow may be overly restricted, or the fan filter may be blocked, the user should take corrective action.
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95x Series Operating Manual - May 17, 2022 The user may use the 95x without the external transformer unit if the capabilities of option AC-30 are neither programmed nor required. CAUTION – ENSURE THAT ALL CONNECTIONS ARE PROPERLY MADE BETWEEN THE OPTION AC-30 EXTERNAL TRANSFORMER UNIT AND THE 95x BEFORE ATTEMPTING TO PERFORM ANY TEST USING OPTION AC-30.
95x Series Operating Manual - May 17, 2022 SECTION 4 – GENERAL FRONT PANEL OPERATION This section gives general information regarding using the front panel and its menus. FRONT PANEL 1. The display. This shows all menus during interactive data entries, all measurements during a test, and the present date/time when not performing any other duties.
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95x Series Operating Manual - May 17, 2022 b. PASS. This is illuminated whenever a test sequence is passing (while running a test sequence), or it has passed all test steps (following completion of the test sequence). FAIL. This is illuminated whenever a test sequence is failing (while running a test sequence) or the previously run test sequence has failed any test steps (following completion of the test sequence).
Most menus require the 95x to be in the base menu state to be initiated, an example of the base menu state display is - Vitrek 951i 9-Feb-10 9:08:51am If the 95x is not in this state and the user is unsure how to return to this state, then pressing the STOP button will accomplish this (in some circumstances the STOP button may need to be pressed more than once).
95x Series Operating Manual - May 17, 2022 NAVIGATING MENUS • The present selection point in a menu is denoted by the displayed information flashing between the information and solid blocks. • The user can move the selection point in a menu by using the Left and/or Right Arrow keys. The Right Arrow key moves the selection point further down the menu.
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95x Series Operating Manual - May 17, 2022 • Changing Numeric Data. After making the numeric data the selection point in the menu, the user can overwrite the data by using the data entry keys. While overwriting, the selection point becomes a single character position within the numeric data.
The user can adjust the display contrast while the 95x is in the base menu state (i.e., the display shows the model number and the time/date). An example display when the user can adjust the display contrast is – Vitrek 951i 9-Feb-10 9:08:51am Using the Up and Down Arrows keys, select the display contrast which best suits the users normal viewing position.
95x Series Operating Manual - May 17, 2022 SETTING, CHANGING OR CLEARING A MENU LOCK PASSWORD • Ensure that the display indicates that the 95x is in the base menu state, i.e., the display shows the date and time. If necessary, press the STOP button to abort a menu and return to the base menu state. •...
95x Series Operating Manual - May 17, 2022 UNKNOWN MENU LOCK PASSWORD If the 95x menus have been locked but the password is unknown, the user should contact Vitrek for assistance. The 95x has an internal set of “one time use” passwords for this circumstance.
95x Series Operating Manual - May 17, 2022 DC OPTION. This shows if option NODC or DCNEG is installed in this 95x. AC2 OPTION. This shows if option AC-2 is installed in this 95x. AC30 OPTION. This shows if option AC-30 is installed in this 95x. 500VA OPTION.
95x Series Operating Manual - May 17, 2022 KEY BEEPS. This allows the user to set the volume of the beep sounds made by the 95x whenever a key is pressed. TIME FORMAT. This allows the user to select whether the 95x displays time in 12hour or 24hour format.
95x Series Operating Manual - May 17, 2022 SECTION 5 – TEST SEQUENCES All usage of the 95x for testing a DUT (Device under Test) uses test sequences. Although this section is primarily written for the front panel user, when programming the 95x via an interface the user should be conversant with the contents of this section.
95x Series Operating Manual - May 17, 2022 TEST SEQUENCE CONFIGURATION There are settings in the 95x which apply to all test steps in all test sequences. To view or change these settings perform the following actions – • Ensure that the display indicates that the 95x is in the base menu state, i.e., the display shows the date and time.
95x Series Operating Manual - May 17, 2022 or never allow it (DISABLED). If fast rerun is not enabled, the user must terminate reviewing results by using the STOP button before they can rerun the test sequence with the START button. USER MAX DCV.
95x Series Operating Manual - May 17, 2022 • If further steps are required, then press the Up-arrow key once when the previously entered step # is selected, the next step # will be displayed with a NEW test type. Repeat as required for each test step. Note - if the user accidently creates a NEW step after the end of the test sequence, press the DEL key to delete it while it is being displayed.
95x Series Operating Manual - May 17, 2022 DELETING AN EXISTING TEST SEQUENCE CAUTION – this operation cannot be undone, ensure that the correct test sequence # is selected before pressing the ENTER key. • Ensure that the display indicates that the 95x is in the base menu state, i.e., the display shows the date and time.
95x Series Operating Manual - May 17, 2022 the test step being performed. During the discharge period an informative message is displayed in the lower line of the display. For most types of test step, the present output level and frequency are shown in the remainder of the upper display line.
95x Series Operating Manual - May 17, 2022 In-Phase Resistance (Ωinp) Quadrature current (Aqua) Quadrature Voltage (Vqua) Quadrature impedance (Ωqua) Capacitance (F) Dissipation Factor (DF) Peak or breakdown current (Apk) Arc current (Aarc) • Many results are capable of having a negative polarity; a negative result is preceded by the – character. A positive result has no preceding polarity character.
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95x Series Operating Manual - May 17, 2022 The peak voltage source current limit was exceeded which caused the step to 01.01d 1500V 60.0Hz fail. This is typically caused by a fast and severe DUT breakdown (e.g., a 1.5s BRKDN >50mApk flashover).
95x Series Operating Manual - May 17, 2022 test steps in the test sequence. Note that test steps which do not have any measurements, i.e., switch unit control steps or timing test steps, are not reviewable and are skipped unless they contain a failure. Only test steps which have been performed can be reviewed, as an example if a 10-step test sequence was aborted during the 2 test step, then only the 1...
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95x Series Operating Manual - May 17, 2022 • Press the ENTER key. • The display now shows the test report printout configuration menu. An example of the test report printout configuration menu is as follows – STATUS: ATTACHED HEADING: AUTO TEST REPORT: NO TEST DETAIL: NORMAL...
95x Series Operating Manual - May 17, 2022 MANUALLY COMMANDING A TEST RESULTS REPORT When reviewing the results of a completed test sequence, the user can manually command a test results report by pressing the PRINT key. COMPENSATING FOR EXTERNAL LEAD LEAKAGE AND IMPEDANCE Most test sequences can be run in a special mode which saves the measurement results for each test step and will apply these saved measurements as offsets when the test sequence is subsequently run in a normal fashion in order to provide lead error compensation.
The levels shown for each model is those for the standard build, option content may change the available levels and/or frequencies. Test Step Activity Required 951i 952i 953i 954i...
95x Series Operating Manual - May 17, 2022 The 95x makes no distinction between a DC insulation resistance test and any other type of Withstand and Leakage test; the user has the choice of performing a DC insulation resistance test at any test voltage within the capability of the 95x.
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95x Series Operating Manual - May 17, 2022 The breakdown limit is always enforced throughout the step. Leakage limits are only enforced during the dwell period of the step. When performing DC Voltage Withstand Testing this allows the user to set different limits during the ramp (i.e., charging) and dwell periods of the step by using the breakdown and maximum leakage limits respectively.
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95x Series Operating Manual - May 17, 2022 exceeds nominally 7.5mApk. Typically, this is detected within 30usec and shuts down the test within 1msec (this is indicated as HV TRIP). This can be disabled in the CNFG-TEST menu. • The 95x continuously monitors the instantaneous DUT current and shuts down the voltage if this exceeds the user set breakdown peak current limit for that step.
95x Series Operating Manual - May 17, 2022 Arcing should not be confused with flashover (which is a breakdown), arcing can be very slight and is often not easily visible, corona is a form of arcing, but the arcs do not extend entirely across the air gap and so is also called partial discharge or partial breakdown.
95x Series Operating Manual - May 17, 2022 ACTIONS WHILE RUNNING Dwell Discharge Ramp (0 to 10000s) (0.02 to 10000s or user terminated) (0 to 10000s) Breakdown and Arc Detection Active Min & Max Leakage Limits Enforced • On any failure the step is immediately aborted, and optionally the entire test sequence may be aborted. •...
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95x Series Operating Manual - May 17, 2022 DISCHARGE: AS RAMP ON FAIL: ABORT SEQ An example ACCAP menu is as follows – Seq 1 Step 1 ACCAP LEVEL:1500.0V 60.0Hz BREAKDOWN: 49.50mApk RAMP: 1.00sec DWELL: 30.0sec 0.488p-1.512pF 0.0000-0.0005 ARC DETECT:4us 10mA DISCHARGE: AS RAMP...
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95x Series Operating Manual - May 17, 2022 NONE. Disables the leakage measurement. RMS. Selects that the leakage check is performed on the RMS current measurement. INPHS. Selects that the leakage check is performed on the in-phase (i.e., resistive loading) current measurement.
95x Series Operating Manual - May 17, 2022 CONNECTING TO THE DUT Terminals and Wiring for general wiring and safety recommendations. The 95x requires that the DUT (at least that portion which is being measured) is isolated from ground unless – •...
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95x Series Operating Manual - May 17, 2022 High Voltage Wire Low Voltage Wire SENSE+ RETURN SOURCE+ SOURCE- High Current Wire The example above shows the connections to a DUT to perform both an AC withstand test on the Line/Neutral line power input, and an AC Ground Bond or DC LowΩ...
95x Series Operating Manual - May 17, 2022 CHECKING THAT THE DUT IS CONNECTED When testing a DUT using AC Voltage Withstand testing there is the possibility that a disconnected DUT will erroneously pass a test. There is always some amount of capacitance within the load which will always cause an amount of current to flow when properly connected, so the user is recommended to set a minimum RMS or QUAD current setting in one of the two allowed test limit ranges for the ACW type of step.
95x Series Operating Manual - May 17, 2022 Firstly, test the lower voltage resistance and capacitance leakage. Seq 1 Step 1 Different breakdown and leakage limits needed, so use ACW LEVEL: 500.0V 60.0Hz As required BREAKDOWN: 5.000mApk Since the DUT is known to have little leakage this could be set lower RAMP: 0.02sec No timing requirement, so set for fast testing...
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Where both a current and power limit is shown, the most stringent limit applies. 951i-954i and 957i, <100Hz : 50mArms (40mArms resistive), reduce by 0.08mA per V above 5525Vrms 951i-954i and 957i, 400Hz : 35mArms, reduce by 0.065mA per V above 5600Vrms...
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95x Series Operating Manual - May 17, 2022 Opt. AC-30 : 120 to 30000Vrms For line voltages below 115V linearly reduce the maximum test voltage by 1%/V unless Opt. LOLINE is fitted (there is no reduction for Opt. LOLINE). Test Voltage Accuracy <(±...
100nF (= 37.7mA) : 0.65% + 0.1% + 0.5% = ±1.25% Dissipation Factor For test voltages >100V at 60Hz and capacitive load currents >200uA, the DF accuracy is ±0.005. For accuracy under other circumstances please contact Vitrek. TEST TIMING Ramp 0.00 to 9999sec...
95x Series Operating Manual - May 17, 2022 ACTIONS WHILE RUNNING Ramp Dwell Discharge (0 to 10000s) (0.02 to 10000s or user terminated) (0 to 10000s) Breakdown and Arc Detection Active Min & Max Leakage Limits Delay Enforced (0 to 10000s) •...
95x Series Operating Manual - May 17, 2022 CONFIGURING An example DCez menu is as follows – Seq 1 Step 1 DCez LEVEL: 1500.0V RAMP: 1.00sec DWELL: 30.0sec Lim: 0n-15.00mA ON FAIL: ABORT SEQ An example DCW menu is as follows – Seq 1 Step 1 LEVEL: 1500.0V...
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95x Series Operating Manual - May 17, 2022 The maximum value which can be set is as specified in the Peak Shutdown Current portion of Surge Current Limiting and Shutdown. • RAMP. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods.
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95x Series Operating Manual - May 17, 2022 significant capacitance, typically this is less than 0.5sec for loads up to 1uF extending to 5sec for loads of 10uF and above, which should be accommodated by setting the delay setting accordingly. After this there is no further settling time required for the 95x at any leakage current level.
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95x Series Operating Manual - May 17, 2022 leftmost (time) setting to OFF. The 95x can be configured to not fail a test step when arcing is detected by setting the ARC setting in the CNFG – TEST sub-menu to DETECT ONLY. •...
95x Series Operating Manual - May 17, 2022 • Most materials have a higher dielectric storage effect when the ramp charging current is higher. It may be desirable to perform a faster, higher current ramp to a voltage lower than required in one step, followed by a slower, lower current, ramp to the required final voltage to assist in reducing these effects.
95x Series Operating Manual - May 17, 2022 High Voltage Wire Low Voltage Wire SENSE+ RETURN SOURCE+ SOURCE- High Current Wire The example above shows the connections to a DUT to perform both a DC withstand test on the Line/Neutral line power input, and an AC Ground Bond or DC LowΩ...
95x Series Operating Manual - May 17, 2022 When performing a lead compensation, the leakage limits are not enforced, otherwise the test step is executed normally. EXAMPLES Example 1 - A DUT is to have its Line/Neutral power connections tested to its chassis for “no breakdown” at 2000Vdc using a 1 second ramp and a 30 second dwell.
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95x Series Operating Manual - May 17, 2022 Delay: 2.00sec Allow for dielectric storage in the panel End On: FAIL As required Lim: 100.0M-no max As required ARC DETECT:OFF As required DISCHARGE: NONE No need to discharge before the next step, reduces test time ON FAIL: ABORT SEQ Optional, could continue testing if fails...
951i, 952i and 956i : 6.5KΩ 953i, 954i and 955i : 12.5KΩ 957i : 24 KΩ Peak Shutdown Current 951i, 952i and 956i : 80mA (50mA if DUT GROUNDED set to YES) 953i, 954i and 955i : 40mA 957i : 20mA Option HSS-2: 5mA...
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For applied voltage, breakdown current and arc current accuracies see above. In the chart below R is the reading in Ohms, C is the capacitive loading. Interpolate between voltages as needed, for accuracies at capacitances above 5uF consult Vitrek. Accuracies are shown as the percentage of the reading. Test C <...
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For applied voltage, breakdown current and arc current accuracies see above. In the chart below R is the reading in Ohms, C is the capacitive loading. Interpolate between voltages as needed, for accuracies at capacitances above 5uF consult Vitrek. Test C <...
95x Series Operating Manual - May 17, 2022 ACTIONS WHILE RUNNING TIME RAMP HOLD RAMP (tr = 0.5 to 20ms) (0.5 to 30ms) (= tr) • Breakdown and (optionally) arc detection are performed throughout the test. On any failure the pulse is immediately aborted.
95x Series Operating Manual - May 17, 2022 BIPOLAR. A pair of opposite polarity pulses of voltage is produced. • BREAKDOWN. Allows breakdown detection to be programmed as a maximum peak current level. Note that the maximum drive current during testing is limited by the test voltage and the 95x output impedance (see Specifications), entering a value higher than can be achieved renders this setting inactive.
95x Series Operating Manual - May 17, 2022 The 95x reports the actual highest voltage applied across the DUT following the end of this type of test step. Using the reported actual voltage, the user can manually adjust the programmed test voltage level to accommodate loading effects for future runs.
95x Series Operating Manual - May 17, 2022 LOAD CURRENT MEASUREMENTS Measurements are performed in the RETURN terminal of the 95x. Breakdown Current 1uA to 280mApk (DC-50kHz bandwidth) <(± 1% ± 1uA) accuracy <30usec detection time <3msec response time (typically <500usec) Arc Current 1 to 30mArms (50KHz-5MHz bandwidth) <(±...
95x Series Operating Manual - May 17, 2022 • DISCHARGE. During this period, the DUT is discharged as fast as possible. NOTE – the actual reported test current in breakdown may be slightly higher than expected because of the characteristics of the breakdown of the DUT. If this is excessive then the user should select a slower maximum ramp rate.
95x Series Operating Manual - May 17, 2022 The 95x provides a safety ground termination for the DUT during the test via its RETURN terminal. When deciding which point on the DUT to connect to the HV terminal and which point to connect to the RETURN terminal, the user should consider that only the voltage on the RETURN terminal is safe at all times.
95x Series Operating Manual - May 17, 2022 VOLTAGE AND CURRENT ACCURACY Breakdown Voltage Accuracy <(± 0.5% ± 1.5V) (add an additional ±5V if option HSS-2 installed) <30usec detection time <10msec response time Breakdown Current Accuracy <(± 1.5% ± 3uA) <30usec detection time <10msec response time TEST TIMING...
95x Series Operating Manual - May 17, 2022 TIME: 1.00sec Delay: 0.05sec Lim: 0.0m-150.0K ON FAIL: ABORT SEQ • 2/4-WIRE. Allows the user to program whether the 2-wire or 4-wire measurement technique is to be employed. • TIME. Allows the test time period to be programmed (in seconds) or set to be user terminated (with the START button) by pressing the LIMIT key while this setting is selected.
95x Series Operating Manual - May 17, 2022 Low Voltage Wire SENSE+ SENSE- Low Voltage Wire 4-WIRE MEASUREMENT CONNECTIONS When making 4-terminal measurements the resistance of the wires, the contact resistance to the DUT, and the contact resistance within the 95x front panel terminals are not included in the result, the only recommendation is that the SOURCE+ and SOURCE- wires be of sufficient gage to withstand the 50mA test current.
95x Series Operating Manual - May 17, 2022 LEAD COMPENSATION (4 -WIRE) Lead Compensation is not usually performed when using a 4-wire measurement since lead resistance is automatically eliminated. If a 4-wire test is configured but the DUT is connected in a 2-wire manner (e.g., separate wires for SOURCE and SENSE, but they are shorted together before the connection to the DUT) then a Lead Compensation may be performed in the same manner as for the 2-wire configuration above.
95x Series Operating Manual - May 17, 2022 100-150KΩ : 5% Opt. LRE-10 : add 0.001Ω Using rear terminals (option RPO only) : add 0.3Ω Lead Compensation <(±1% of error ± 0.005Ω) MEASUREMENT ACCURACY (4-WIRE) Measurement Period 7.25msec measurement period (100ms for test time >2 sec) Accuracy <30KΩ...
95x Series Operating Manual - May 17, 2022 ACTIONS WHILE RUNNING RAMP DWELL DISCHARGE (0 to 10000s) (0.02 to 10000s or user terminated) (0 to 10000s) Min & Max Impedance Limits Enforced • Throughout the entire test the actual compliance voltage is measured, and the test current reduced to maintain a constant voltage if above the user set limit –...
95x Series Operating Manual - May 17, 2022 • RAMP. Only available for the GB type. Allows the ramp time period to be programmed either as a time or rate. The UNIT key toggles the selection between these two methods. In the majority of cases a zero setting should be used.
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95x Series Operating Manual - May 17, 2022 SENSE+ SENSE- SOURCE- SOURCE+ If there is more than nominally 1.5V peak between the respective SOURCE and SENSE terminals of the 95x then the test is failed with a WIRING FAULT condition – the user must ensure that sufficient wire gage is used for the SOURCE wires (there is very little current flow in the SENSE wires).
95x Series Operating Manual - May 17, 2022 The example below shows the connections to a DUT to perform a DC or AC withstand test on the Line/Neutral line power input, and an AC Ground Bond test on the chassis of the DUT in the same sequence. If wired in this manner, then no changes in connections are needed.
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95x Series Operating Manual - May 17, 2022 Example 2 - It is required to test that a DUT chassis is bonded to its grounding terminal with no more than 0.1Ω impedance at 40Arms when tested for at least 30 seconds. The source of the test current must be maintained below 5Vrms at all times to avoid corrosion breakthrough.
95x Series Operating Manual - May 17, 2022 The total test time is nominally 0.3 seconds, which could be reduced to 0.15 second with ease. SPECIFICATIONS Specifications are valid at the 95x terminals for 1 year at ambient temperatures within ±5C of calibration temperature (add 5% of accuracy specification per C outside of this).
95x Series Operating Manual - May 17, 2022 • ARC DETECT. Allows the user to program arc detection during this step. Both the time and current level can be independently programmed. ARC detection can also be disabled by setting the leftmost (time) setting to OFF.
95x Series Operating Manual - May 17, 2022 During a lead compensation the RETURN wire should not be connected to the DUT. EXAMPLES Example 1 - It is required to test that a DUT ground leakage from its chassis is less than 5mArms when line powered. The DC leakage current is not required to be tested.
Add ½ digit to all accuracies for displayed results (results available with enhanced resolution from interfaces). HV VOLTAGE MEASUREMENTS DC Voltage Range 951i,952i,956i : 0.0 to +/-8000V 953i,954i,955i : 0.0 to +/-11000V Option HSS or HSS-2 : 0.0 to +/-5000V AC Voltage Range 951-4i,956i : 0.0 to 6000Vrms...
• POST-DELAY. Allows the post-switch delay to be specified. When controlling a Vitrek 948 this should be set to a minimum of 0.20sec, for a Vitrek 964 this can be set to zero if there are negligible wiring settling requirements.
EXAMPLES Example 1 - The user wishes to set a single Vitrek 964 to engage (ON) relays #1, 28 and 47; all other relays are to be disengaged (OFF). Since a Vitrek 964 is being used, no delays are needed.
95x Series Operating Manual - May 17, 2022 Seq 1 Step 1 PAUSE TIME: 0.00sec • TIME. Allows the user to set the desired pause time. Any value between 0.00 and 9999 seconds may be entered. An example HOLD type menu is as follows – Seq 1 Step 1 HOLD TIMEOUT:...
CONTROLLING EXTERNAL SWITCH MATRIX UNITS The 95x can be configured to control one Vitrek 948i or up to 4 Vitrek 964i Switch Matrix units. NOTE – the 95x must be configured to control an external Switch Matrix unit before a test sequence can be created which contains steps to control it.
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NONE. No switch matrix units are controlled by the 95x. ▪ 948 (SERIAL). A single Vitrek 948i Switch Matrix unit is being controlled by the 95x via the RS232 serial interface. The RS232 BAUD setting is ignored if this is selected.
VICL Using a VICL cable supplied by Vitrek, connect the VICL – OUT port on the 95x to a Vitrek 964i VICL – IN port. If using more than one 964i, then connect each additional Vitrek 964i VICL – IN port to the preceding 964i’s VICL –...
CONNECTIONS Using a RS232 cable supplied by Vitrek, connect the RS232 port on the 95x rear panel to the RS232 (Serial) port of a computer. The user may supply their own cable, in which case it should be a 9-wire female-female null modem cable capable of full handshake 115200baud operation.
Using a standard GPIB cable connect the GPIB port on the 95x rear panel to the GPIB port of a computer. It is recommended to use a high quality, shielded GPIB cable. Cables may be purchased from Vitrek. CONTROLLING THE 95X BY THE ETHERNET INTERFACE...
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95x Series Operating Manual - May 17, 2022 • The display now shows the main configuration menu, an example of which is – TEST… PRINTOUT… SYSTEM… INTERFACES… DIGITAL I/O… BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the INTERFACES line. •...
Full Speed Not supported Many printers meet the requirements above; Vitrek has tested the 95x with the HP OfficeJet Pro 8000 Series and the HP LaserJet 2420. The 95x is generally not compatible with multi-purpose printers (e.g., “All-in-One” types). CONNECTING The printer should be connected to the 95x USB Host port using a standard USB cable of any suitable length.
95x Series Operating Manual - May 17, 2022 • The display now shows the test report printout configuration menu. An example of the test report printout configuration menu is as follows – STATUS: ATTACHED HEADING: AUTO TEST REPORT: NO TEST DETAIL: NORMAL SERIAL #: •...
95x Series Operating Manual - May 17, 2022 SECTION 8 – DIO INTERFACE Using the 95x Digital Input & Output (DIO) interface the user may perform any combination of the following – • Control the 95x using a PLC type device, starting, stopping, selecting a sequence, and determining the pass/fail status •...
95x Series Operating Manual - May 17, 2022 The following table contains a description of the signal on each pin in the connector. Each input and output signal can be configured as the active level being low or high, or each input may be disabled. Pin 1 +12VDC Internal +12VDC power source, internally fused 100mA (self-resetting)
95x Series Operating Manual - May 17, 2022 BUILD… SET TO DEFAULTS… LOCK PASSWORD:000000 RELOCK… • Using the Left Arrow or Right Arrow keys as needed, change the selection point to the DIGITAL I/O line. • Press the ENTER key. •...
95x Series Operating Manual - May 17, 2022 • Each has an internal pull-up resistor of nominally 1.8KΩ to an internal 4V level and is protected to 5V. • Each has a nominally 10nF capacitance to the COMMON signal. • Each can be directly interfaced to a contact closure or a TTL, CMOS or LVCMOS logic source.
95x Series Operating Manual - May 17, 2022 STARTING WITH THE START SIGNAL The following timing constraints on the DIO signals must be observed when starting a test sequence using the START signal – • The TESTING output signal from the 95x must have been inactive for >5ms before a sequence may be started.
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95x Series Operating Manual - May 17, 2022 (TESTING), and the TESTING output should be configured to be ACTIVE LO to cause the indicator to be illuminated when testing. Note – if instead the user wished to have a High Voltage warning indicator, then this is similarly accomplished by using the HV DETECT signal instead of the TESTING signal.
Carefully brush off or blow out any dirt which may have accumulated on the filter. Replacement filters can be purchased from Vitrek if needed. DO NOT OPERATE THE 95x WITHOUT A FAN FILTER INSTALLED. If the filter is damaged, e.g., is torn, then it must be replaced. When replacing the filter into the cover, take care to ensure the filter is installed flat and does not impair operation of the fan.
Carefully visually inspect the high voltage terminal shrouds for mechanical damage. If there is any cracking in the shroud, then safety may be compromised, and the terminal should be replaced. Replacement of high voltage terminals should only be carried out at Vitrek or one of its certified repair establishments. SELF TEST Prior to performing a self-test, the 95x must have been continuously powered and turned on for at least 5 minutes.
95x Series Operating Manual - May 17, 2022 SECTION 10 – PERFORMANCE VERIFICATION AND ADJUSTMENT The 95x has been designed to give many years of service without needing calibration. However, particularly for devices used to test for product safety, it is important to periodically ensure that the device is properly working within its specifications.
4-wire zero resistance standard and use short lengths of heavy gauge wire (contact Vitrek for details if uncertain on how to construct this). Equipment #1 must be a low resistance short at the 95x terminals. Since the 95x is internally grounded, the equipment listed here must not have grounded terminals.
ENTER. If the calibration has previously been locked by a password, but it is no longer known to the user, then please contact Vitrek for details regarding how to proceed. • The user is now prompted to enter a new calibration lock password.
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95x Series Operating Manual - May 17, 2022 • The above step is repeated at levels of 500V then 100Vdc. The 95x specification is ±0.35% at 500Vdc and ±0.75% at 100Vdc. • The user is now prompted to provide a source of 50mAdc (equipment #4 listed above) between the SENSE- (+) and GND/GUARD (-) terminals of the 95x.
95x Series Operating Manual - May 17, 2022 the HI terminal of the milli-ammeter, the LO terminal of the milli-ammeter should be connected to the RETURN terminal of the 95x. When the equipment is correctly connected press START to continue the procedure.
95x Series Operating Manual - May 17, 2022 • The user can skip verification steps by simply not connecting a measurement device during that step and immediately continuing the step by pressing START again to proceed to the next. EQUIPMENT REQUIRED 1.
95x Series Operating Manual - May 17, 2022 The 95x then performs a few internal tests to ensure basic functionality of the product then starts the actual verification procedure which is described in the following sub-sections in the order shown - DC VOLTAGE VERIFICATION The user should connect a DC Voltage measuring device (equipment #1 in the equipment list above) to the HV (+) and the GND/GUARD (-) terminals of the 95x.
95x Series Operating Manual - May 17, 2022 100mA ±0.25% (0.25mA) 10mA ±0.25% (0.025mA) ±0.25% (2.5uA) 100uA ±0.25% (0.25uA) 10uA ±0.255% (0.0255uA) ±0.3% (3nA) DC CURRENT ZERO VERIFICATION No connections to any terminals should be present during these steps. The product prompts for the DC current zero to be verified at a zero-output voltage level and at a 5000V output level.
95x Series Operating Manual - May 17, 2022 • Press START to perform the verification. • Press STOP to abort the entire sequence. During each step, the user should note the displayed current and record it, checking against the 95x specification shown in the table below.
95x Series Operating Manual - May 17, 2022 The table below shows the listing of the resistances requested for verification, the measurement current levels, and the 95x specification at each resistance value and current level. When prompted for each step the user should either –...
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95x Series Operating Manual - May 17, 2022 The table below shows the listing of the resistances requested for verification, the measurement current levels, and the 95x specification at each current level. When prompted for each step the user should either – •...
95x Series Operating Manual - May 17, 2022 SECTION 11 – PROGRAMMING VIA AN INTERFACE The 95x may be programmed via the RS232, GPIB or Ethernet interface. All use the same general format for commands and query responses. All data uses the standard 7-bit ASCII character set. In general, all activities are independent for each interface.
95x Series Operating Manual - May 17, 2022 The 95x does not raise an error if an empty set of commands is received, i.e., if there are two or more consecutive command terminators. This is effectively a “do nothing” set of commands. The 95x does not raise an error if an empty command is received in a set of commands, i.e., there are two or more consecutive command separators, or a command separator is immediately followed by a command terminator.
95x Series Operating Manual - May 17, 2022 if present, it must be the first character in the field. If an exponent is required then it may be defined immediately following the mantissa in one of two ways, either a) an upper- or lowercase ‘E’...
95x Series Operating Manual - May 17, 2022 On the GPIB interface the user must take some action to receive the response from the 95x (i.e., a READ bus operation). If a read operation is performed when there is no data to be transmitted, then a blank data is transmitted (i.e., a single space character followed by <CR><LF>).
95x Series Operating Manual - May 17, 2022 • The front panel has three states associated with interface operation- LOCAL. The front panel operates normally. When any command from an interface is decoded, the front panel enters either the REMOTE or REMOTE LOCK-OUT state (depending on the interface and the commands executed) and any menu in progress is aborted.
95x Series Operating Manual - May 17, 2022 If the 95x is power cycled, then it will power up with no active session; the user should employ timeouts to detect that the 95x has become off-line and restart the session. If a session is inactive for more than 1 minute then the 95x will allow a session to be initiated from a different source, automatically closing the inactive session.
95x Series Operating Manual - May 17, 2022 • Bit 5, decimal value 32, binary value 00100000 – set when a query command is decoded but there is insufficient room in the output buffer for the response. • Bit 6, decimal value 64, binary value 01000000 – set when the command buffer is overflowed. •...
95x Series Operating Manual - May 17, 2022 COMMANDS Command Description Register Commands Clears the STB, SRE, OPC, ESR and ERR registers. *CLS Resets the front panel to the LOCAL state. Responds with a <NR1> field value of the ERR register then clears the *ERR? ERR register Responds with a <NR1>...
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95x Series Operating Manual - May 17, 2022 Command Description Aborts a running test sequence when executing an ACW step, forces the instrument to exit the discharge phase prematurely. This command ABORT-FORCE should only be used when the DUT setup cannot provide reliable high voltage measurements.
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95x Series Operating Manual - May 17, 2022 Command Description Responds with a <NR3> measurement result during execution of a test step. <STRING> is – FREQ – frequency (in Hz) AMPS – DC or RMS current (in Amps) INPHSA – In-phase current (in Amps) QUADA –...
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95x Series Operating Manual - May 17, 2022 Command Description DIO?,START Responds with the <STRING> setting for the START DIO input DIO,ABORT,<STRING> Configures the ABORT DIO input to OFF, HI or LO DIO?,ABORT Responds with the <STRING> setting for the ABORT DIO input DIO,INTERLOCK,<STRING>...
This is always in 24hr format *IDN? RESPONSE FIELDS Field # Field Format Description <STRING> Manufacturer (e.g., VITREK) <STRING> Model (e.g., 951i). <STRING> Serial number (e.g., 123456) <STRING> Main firmware version (e.g., v1.45) <STRING> Front panel firmware version (e.g., v1.21) <STRING>...
95x Series Operating Manual - May 17, 2022 ACEZ CONFIGURATION FIELDS Field # Field Format Value <STRING> ACEZ <NR3> Test Voltage (in Vrms) <NR3> Test Frequency (in Hz) <NR3> Ramp Time (in seconds) <NR3> Dwell time (in seconds) <EMPTY> Step is to be user terminated <NR3>...
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95x Series Operating Manual - May 17, 2022 INPHSA - 1 checked value is In-Phase leakage current QUADA - 1 checked value is Quadrature leakage current RMSO - 1 checked value is RMS leakage impedance INPHSO - 1 checked value is In-Phase leakage impedance QUADO - 1 checked value is Quadrature leakage impedance <NR3>...
95x Series Operating Manual - May 17, 2022 checked value is rms leakage current No minimum 1 leakage current limit 5mArms maximum 1 leakage current limit No 2 checked limit (so following two fields are <EMPTY>) No arc detection (so following field is also <EMPTY>) Fast discharge Abort test sequence if fails HV Terminal used (AC-30 not used or not installed) since both fields 17 and 18 are missing...
95x Series Operating Manual - May 17, 2022 <NR3> Dwell time (in seconds) <EMPTY> Step is to be user terminated <NR3> Pre-check delay (in seconds) AMPS - Leakage limits are in Amps <STRING> OHMS - Leakage limits are in Ω <NR3>...
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95x Series Operating Manual - May 17, 2022 <NR3> Breakdown Limit (in A) <NR3> Ramp Time (in seconds) <NR3> Dwell time (in seconds) <EMPTY> Step is to be user terminated <NR3> Pre-check delay (in seconds) PASS - Test is ended as soon as passes FAIL - Test is ended as soon as fails <STRING>...
95x Series Operating Manual - May 17, 2022 Minimum load during ramp is set to 0 since both fields 15 and 16 are missing DUT is isolated since both fields 15 and 16 are missing GBEZ CONFIGURATION FIELDS Field # Field Format Value <STRING>...
95x Series Operating Manual - May 17, 2022 RAMP - Discharge same as ramp ABORT - Abort on failure <STRING> CONT - Continue on failure Example – ADD,GB,25.0,60.0,5.0,0.0,60.0,RMSO,0.0,0.1,FAST,ABORT Configures the following (in order) – A GB type test step 25A test current 60Hz test frequency 5V max open circuit voltage 0 second ramp time...
95x Series Operating Manual - May 17, 2022 ACCAP CONFIGURATION FIELDS Field # Field Format Value <STRING> ACCAP <NR3> Test Voltage (in Vrms) <NR3> Test Frequency (in Hz) <NR3> Breakdown Limit (in Apk) <NR3> Ramp Time (in seconds) <NR3> Dwell time (in seconds) <EMPTY>...
95x Series Operating Manual - May 17, 2022 Abort test sequence if fails HV Terminal used (AC-30 not used or not installed) since both fields 15 and 16 are missing DUT is isolated since both fields 15 and 16 are missing ACI CONFIGURATION FIELDS Field # Field Format...
95x Series Operating Manual - May 17, 2022 Example – ADD,DCI,5.0,0.0,0.0,50e-6,,,ABORT Configures the following (in order) – A DCI type test step 5 second test time 0 second delay time No minimum leakage current 50uA maximum leakage current No arc detection (so following field is also <EMPTY>) Abort test sequence if fails PULSE CONFIGURATION FIELDS Field #...
95x Series Operating Manual - May 17, 2022 <NR3> Test Current Level (in A) <NR3> Initial Ramp Rate (in V/sec) <NR3> Minimum Breakdown Voltage (in V) <NR3> Maximum Breakdown Voltage (in V) ABORT - Abort on failure <STRING> CONT - Continue on failure <EMPTY>...
95x Series Operating Manual - May 17, 2022 A HOLD type test step 60 second timeout SWITCH (948I CONFIGURATION) CONFIGURATION FIELDS Field # Field Format Value <STRING> SWITCH <NR3> Pre-switch delay (in seconds) <NR3> Post-switch delay (in seconds) 4-10 <NR1> Switch bank data banks 6-0 resp.
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95x Series Operating Manual - May 17, 2022 Bank #4 set to hexadecimal 00 Bank #3 set to hexadecimal 00 Bank #2 set to hexadecimal 00 Bank #1 set to hexadecimal 00 Bank #0 set to hexadecimal 00 Page 146 of 155...
95x Series Operating Manual - May 17, 2022 TEST STEP STATUS FLAGS This is a <NR1> value formed by the addition (or logical OR) of the values shown in the table below. Note that a zero total value indicates that no failure occurred. Value Description 95x Internal Fault...
95x Series Operating Manual - May 17, 2022 STEPRSLT? RESPONSE FIELDS Field # Field Format Value 0 – Not executed 1 – Terminated during Ramp <NR1> 2 – Terminated during Dwell (during delay) 3 – Terminated during Dwell (after delay) Others –...
Example 1 • Send *IDN?<CR><LF> (don’t type the <CR><LF> just ensure that your application sends a carriage return and/or line feed) • Read the response back from the 95x, it should be similar to VITREK,952i,000000,v1.45,v1.23,v1.23,v1.23 • Refer to • •...
95x Series Operating Manual - May 17, 2022 • STEPRSLT? Response Fields for details regarding the response. PROGRAMMING GUIDELINES AVOID INTERFACE SPECIFIC METHODS The 95x can be interfaced to with RS232, GPIB or Ethernet interfaces. It is recommended that the programmer not use interface specific methods, e.g., serial polling over GPIB, to ease the migration between interfaces at a later date.
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95x Series Operating Manual - May 17, 2022 PROGRAM AND RUN A SEQUENCE RATHER THAN INDIVIDUAL STEPS When setting up and running a test sequence the user is recommended to run it as a sequence in the 95x, rather than running individual steps one at a time. The 95x will remember the sequence, even if it is not stored, as long as power is not removed from the 95x.
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95x Series Operating Manual - May 17, 2022 STEPRSLT? for each defined step – giving very detailed information regarding each step. • If the user requires to run the sequence again (usually with a different DUT) – then simply repeat the process starting with the RUN command –...
An updated version of QuickTest Pro using some of the new features may be available, contact Vitrek for details. If the user has been using an earlier version of firmware in a 95x and is now using v2.02 then there are some differences which the user should be aware of –...
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DCez, DCW or DCIR type step. By default, this limit is set to 200mA following an upgrade from pre-v2.02 or when shipped from Vitrek, which yields the same actions as in previous versions. This setting is located in the CNFG - TEST menu. Interface commands MAXDISCHARGE? and MAXDISCHARGE,<NR3>...
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95x Series Operating Manual - May 17, 2022 Previously the DCCAP and IRCAP types offered limiting the discharge current to that set for the ramp. This version allows the user to independently set a maximum discharge current if desired. • The ACIR type step is no longer available.
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