Turbo Air TSR-23SD-N6 Service Manual
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Turbo Air TSR-23SD-N6 Service Manual

Commercial refrigerator
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REFRIGERATOR MANUFACTURER
Turbo air
Solid Door MODEL
Model No. :
MAXIMUM MODEL
Model No. : TSR-23GSD-N6
Commercial
Refrigerator
Service Manual
TSR-23SD-N6
TSR-35SD-N6
TSR-49SD-N6
TSR-72SD-N
TSF-23SD-N
TSF-35SDN-N
TSF-49SD-N
TSF-72SD-N
TSR-35GSD-N
TSR-49GSD-N
TSR-72GSD-N
TSF-23GSD-N

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Summary of Contents for Turbo Air TSR-23SD-N6

  • Page 1 REFRIGERATOR MANUFACTURER Turbo air Commercial Refrigerator Service Manual Solid Door MODEL TSR-23SD-N6 Model No. : TSR-35SD-N6 TSR-49SD-N6 TSR-72SD-N TSF-23SD-N TSF-35SDN-N TSF-49SD-N TSF-72SD-N MAXIMUM MODEL Model No. : TSR-23GSD-N6 TSR-35GSD-N TSR-49GSD-N TSR-72GSD-N TSF-23GSD-N...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS 1. FEATURE CHART 1-1. FRONT VIEW 1-2. SIDE VIEW 2. WIRING DIAGRAM 2- 1. TSR-23SD-N6 2- 2. TSR-35SD-N6 2- 3. TSR-49SD-N6 2- 4. TSR-72SD-N 2- 5. TSF-23SD-N 2- 6. TSF-35SD-N 2- 7. TSF-49SD-N 2- 8. TSF-72SD-N 2- 9. TSR-23GSD-N6 2-10.

  • Page 3: Feature Chart

    1. FEATURE CHART 1-1. FRONT VIEW (TSR-49SD-N6, TSF-49SD-N)

  • Page 4: Side View

    FEATURE CHART 1-2. SIDE VIEW (TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N)

  • Page 5: Wiring Diagram

    2. WIRING DIAGRAM 2-2. TSR-35SD-N6, TSR-35GSD-N 2-1. TSR-23SD-N6 2-3. TSR-49SD-N6 2-4. TSR-72SD-N...

  • Page 6: Tsf-23Sd-N

    WIRING DIAGRAM 2-5. TSF-23SD-N 2-6. TSF-35SDN-N 2-7. TSF-49SD-N 2-8. TSF-72SD-N...

  • Page 7: Tsr-23Gsd-N6

    WIRING DIAGRAM 2-9. TSR-23GSD-N6 2-10. TSR-49GSD-N 2-11. TSR-72GSD-N 2-12. TSF-23GSD-N...

  • Page 8: Part Details

    3. PART DETAILS 3-1. TOP GRILLE Lamp Switch Door Lock Power Switch (For Glass Door Model) Door Switch LED SMPS Main PCB SMPS...

  • Page 9: Refrigeration Compartment

    PART DETAILS 3-2. REFRIGERATION COMPARTMENT Condensor (Auto Condensor Cleaner) Compressor Suction Pipe Condensor Fan motor Assembly Delivery Pipe Dryer Wicking Pad Drain Pan...

  • Page 10: Electrical Box

    PART DETAILS 3-3. ELECTRICAL BOX Capacitor (Compressor Capacitor) Switch Relay (Compressor Relay) TSR-72SD-N TSR-23SD-N6 TSR-49/72GSD-N TSR-23GSD-N6 TSF-23/49/72SD-N TSR-49SD-N6 3-4. DOOR...

  • Page 11: Cooling Compartment

    PART DETAILS 3-5. COOLING COMPARTMENT Fan Duct(TSR-49SD-N6, TSF-49SD-N, TSR-49GSD-N, TSR-72GSD-N TYPE) Fan Duct(TSR-49SD-N6, TSF-49SD-N, TSR-49GSD-N, TSR-72GSD-N TYPE) ▶ Heater and Thermal Fuse is used only for TSF-49SD-N...
  • Page 12 PART DETAILS Fan Duct(TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N TYPE) Fan Duct (TSR-23SD-N6, TSF-23SD-N, TSR-23GSD-N6, TSF-23GSD-N TYPE) ▶ Heater and Thermal Fuse is used only for TSF-23SD-N...

  • Page 13: Lamp

    PART DETAILS 3-6. Lamp ** Solid Door Model(TSR-23SD-N6, TSR-35SD-N6, TSR-49SD-N6, TSF- 23SD-N, TSF-35SD-N, TSF-49SD-N) LED Lamp Lamp Clamp ** Glass Door Model(TSR-23GSD-N6, TSR-35GSD-N, TSR-49GSD-N, TSR-72GSD-N, TSF-23GSD-N) Lamp Harness Cover LED Lamp Lamp Clamp...

  • Page 14: Main Components

    4. MAIN COMPONENTS 1. COMPRESSOR HORSE TYPE OF CURRENT MODEL PART NAME PART NO. CAPACITY MAKER MOTOR (RLA) POWER 596 BTU/H 8.0 A TSR-23SD-N6 MSE482C-S1H P0189E0100 150 kcal/H RSCR (LRA) SAMSUNG TSR-35SD-N6 738 BTU/H 12.0 A TSR-49SD-N6 MSE4A0C-S1H P0189E0200 SAMSUNG 186 kcal/H...

  • Page 15: Compressor Capacitor

    MAIN COMPONENTS 3. COMPRESSOR CAPACITOR MODEL STARTING MAKER RUNING MAKER 250 V~, 12 ㎌ Nuintek TSR-23SD-N6 RNV series TSR-35SD-N6 250 V~, 12 ㎌ Nuintek TSR-49SD-N6 RNV series TSR-23GSD-N6 250 V~, (189-227) ㎌ Nueva Generacion TSR-72SD-N NGM series Manufacturas S A DE C V...

  • Page 16: Main Pcb

    MAIN COMPONENTS 7. MAIN PCB PART NAME MICOM PART NO. MODEL MAKER TSR-23SD-N6, TSR-23GSD-N6 TSR-35SD-N6, TSR-35GSD-N MAIN PCB HCSR_F1156 P0143N0100 TSR-49SD-N6, TSR-49GSD-N TSR-72SD-N, TSR-72GSD-N NEUROSYS.CO.LTD TSF-23SD-N, TSF-23GSD-N TSF-35SDN-N MAIN PCB HCSF_F1157 P0143N0110 TSF-49SD-N TSF-72SD-N 8. LAMP PART NAME SPEC PART NO.

  • Page 17: Electronic Controller Instruction

    5. ELECTRONIC CONTROLLER INSTRUCTION 5-1. FREEZER CONTROLLER(TSF-23SD-N, TSF-49SD-N, TSF-72SD-N, TSF-23GSD-N) 5-1-1. HOW TO USE THE PANEL Temperature can be controlled by the user Set the temperature setting from level 1 to 9 Bar LED by pressing the up or down button It indicates temperature Factory setting is level 5 level customer set...
  • Page 18 ELECTRONIC CONTROLLER INTRUCTION 5-1-2. FUNCTION TABLE Controled Function Description Parts Initial Buzzer 1. Buzzer will be ring 2 sec. after Plug-In. Operation Fan or 2. 88 LED display real inside temperature Door Lamp 3. Compressor will be run if evaporator's temperature is Bar LED higher than 38.3℉(3.5℃) compressor will be run 88 LED...
  • Page 19 ELECTRONIC CONTROLLER INTRUCTION Controled Function Description Parts Defrost Heater 1. Defrost step Function Compressor Pre-cool DefrostHeater Pause Fan Delay F-fan Comp. C-fan F-fan C-fan Heater Max time 30min 40min 3min 5min If D-sensor temperature If D-sensor is over 50℉, heater temp.
  • Page 20 ELECTRONIC CONTROLLER INTRUCTION Controled Function Description Parts Comp Comp 1. After comp. is Off, comp. will not be On for 3 min. even though Restart C-fan the F-sensor is at on point. Power Comp. 1. Compressor will not be run for 3 min. after power failure. Failure F-fan 2.

  • Page 21: Refrigerator Controller

    ELECTRONIC CONTROLLER INTRUCTION 5-2. REFRIGERATOR CONTROLLER(TSR-..-SD-N#, TSR-..-GSD-N#) 5-2-1. HOW TO USE THE PANEL Temperature can be controlled by the user Set the temperature setting from level 1 to 9 Bar LED by pressing the up or down button It indicates temperature Factory setting is level 5 level customer set Once you press the button, the compressor...
  • Page 22 ELECTRONIC CONTROLLER INTRUCTION 5-2-2. FUNCTION TABLE...
  • Page 23 ELECTRONIC CONTROLLER INTRUCTION Controled Function Description Parts Defrost Compressor 1. Defrost function is controlled by the time interval setting. Interval time F-fan 2. Time interval can be set in "Time interval settign mode" C-fan 3. Push the up button during 5 seconds the mode will be changed. 4.
  • Page 24 ELECTRONIC CONTROLLER INTRUCTION 5-2-3. ERROR CODE TABLE...

  • Page 25: Parts List

    6. PARTS LIST A:TSR-23SD-N6, B:TSR-23GSD-N6, C:TSR-35SD-N, D:TSR-35GSD-N, E:TSR-49SD-N, F:TSR-49GSD-N, G:TSR-72SD-N, H:TSR-72GSD-N MODEL PART NAME CODE DESCRIPTION CASTER 30265L0400 TP5040-22-HDP CASTER BRAKE 30265L0300 TP5040-22-HDP-TLE COMPRESSOR RELAY HARNESS 30227L1600 COMPRESSOR RELAY HARNESS 30227L2803 ELECTRICAL BOX HARNESS P0127E0152 MAIN POWER CORD 30213A1014 125V / 15A...
  • Page 26 6. PARTS LIST A:TSR-23SD-N6, B:TSR-23GSD-N6, C:TSR-35SD-N, D:TSR-35GSD-N, E:TSR-49SD-N, F:TSR-49GSD-N, G:TSR-72SD-N, H:TSR-72GSD-N MODEL PART NAME CODE DESCRIPTION DRAIN PAN 30211L0700 HIPS DRAIN PAN 30211J0103 HIPS DRAIN PAN 30211J0104 HIPS EVAPORATOR 30270L0120 EVAPORATOR 30270L0221 EVAPORATOR P0170E0900 EVAPORATOR P0170E2200 EVAPORATOR SENSOR P0148S0220 R-D SENSOR...
  • Page 27 6. PARTS LIST I:TSF-23SD-N, J:TSF-23GSD-N, K:TSF-35SDN-N, L:TSF-49SD-N, M:TSF-72SD-N MODEL PART NAME CODE DESCRIPTION CASTER 30265L0400 TP5040-22-HDP CASTER BRAKE 30265L0300 TP5040-22-HDP-TLE COMPRESSOR RELAY HARNESS 30227L2803 COMPRESSOR RELAY HARNESS 30227L0511 COMPRESSOR RELAY HARNESS 30227L9001 ELECTRICAL BOX HARNESS P0127E0152 MAIN POWER CORD 30213A1014 125V / 15A CONDENSER P0156E0704...
  • Page 28 6. PARTS LIST I:TSF-23SD-N, J:TSF-23GSD-N, K:TSF-35SDN-N, L:TSF-49SD-N, M:TSF-72SD-N MODEL PART NAME CODE DESCRIPTION DRAIN PAN 30211L0700 HIPS DRAIN PAN 30211J0103 HIPS DRAIN PAN 30211J0104 HIPS EVAPORATOR P0170E2300 EVAPORATOR P0170E2103 EVAPORATOR P0170E2400 EVAPORATOR P0170E2500 EVAPORATOR SENSOR P0148S0230 F-D SENSOR EVAPORATOR FAN MOTOR BLADE 30218F0200 AL, Φ175 EVAPORATOR FAN MOTOR BLADE...
  • Page 29 6. PARTS LIST I:TSF-23SD-N, J:TSF-23GSD-N, K:TSF-35SDN-N, L:TSF-49SD-N, M:TSF-72SD-N MODEL PART NAME CODE DESCRIPTION SHELF CLIP 30220L0900 PA-6 SHELF 30278Q0105 PE COATING SHELF 30278Q0600 PE COATING SHELF 30278Q0205 PE COATING SHELF 30278Q0105 PE COATING...

  • Page 30: Replacement Of Main Components

    7. REPLACEMENT OF MAIN COMPONENTS 7-1. TOP GRILLE PARTS - MAIN PCB or TRANSFORMER - DISPLAY PCB - DORR LOCK or POWER SWITCH(ROCKER SWITCH) A. Unscrew the screw located both sides of top grille panel.
  • Page 31 REPLACEMENT OF MAIN COMPONENTS B. Unscrew the screws located on top of top grille pandel C. Unscrew the screws located on bottom of top grille panel * Caution : When unscrewing, hold top grille panel Falling down top grille may cause bruise.
  • Page 32 REPLACEMENT OF MAIN COMPONENTS D. Place the top grille panel on the top of the cabinet. E. You can replace PCB & Transformer & Ballast...
  • Page 33 REPLACEMENT OF MAIN COMPONENTS F. Pull-out the harness located back of top grille panel. You can separate top grille panel. You can replace power switch, door switches and control board housing. G. To re-assemble, do reversed in order.

  • Page 34: Replacing Door

    REPLACEMENT OF MAIN COMPONENTS 7-2. REPLACING DOOR A. Disassemble top grille panel as described section 7-1 A,B,C,D. B. Remove Bottom grille By unscrewing the four screws located on each side of the bottom grille. C. The figure of the disassembled D.
  • Page 35 REPLACEMENT OF MAIN COMPONENTS G. Lift the door hinge and pull out the door heater’s lead wire. H. Replace the door with the new one. I. Ready the hinge as below. It is important to set initial position(angle).
  • Page 36 REPLACEMENT OF MAIN COMPONENTS J. Initial position of the hinge must be as below. K. Turn the hinge 90º CW. This turning causes torsion strength of the bar spring that shuts the door(s) automatically. L. Screw the hinge with pushing it. After installation of the door(s), assemble the top grille panel.

  • Page 37: Refrigeration Compartments Parts

    - LAMP BULB or LAMP SHIELD - EVAPORATOR FAN MOTOR - F/D SENSOR or R/D SENSOR - EVAPORATOR DEFROST HEATER - EVAPORATOR COIL (A) (C-1 ) Is only for solid door model (TSR-23SD-N6, TSR-49SD-N6, TSF-23SD-N, TSF-49SD-N) B. Disassemble Duct(A). C-1. Pull out the lamp harness...
  • Page 38 REPLACEMENT OF MAIN COMPONENTS D. Disassemble duct (B). E. Pull-out the evaporator drain pan heater’s leadwire. F. Figure of disassembled refrigeration compartments. In this situation, you can replace fan motor, F/D sensor, Evaporator ETC.
  • Page 39 REPLACEMENT OF MAIN COMPONENTS G. Replace the evaporator fan motor F-1. Pull out the fan motor’s connector. F-2. Unscrew the four screws which located on bottom of fan motor. G. Replacing F/D Sensor of R/D Sensor H-1. F-Sensor of Freezer Unscrew as illustrated below and pull out the F-Sensor from the cover.
  • Page 40 REPLACEMENT OF MAIN COMPONENTS H-2. D-Sensor of Freezer(Evaporator Defrost Sensor) Disassemble the D-Sensor from evaporator’s end plate. H-3. R-Sensor of Refrigerator Unscrew as illustrated below and pull out the R-Sensor from the cover. TSR-49SD-N6, TSR- TSR-23SD-N6, TSR- 49GSD-N 23GSD-N6 TSR-72GSD-N...
  • Page 41 REPLACEMENT OF MAIN COMPONENTS H-4. D-Sensor of Refrigerator Remove the absorber pad at the end of the thermo-pipe and pull out D-sensor H-5. F/D-Sensor or R/D Sensor After unplug each sensor. Pull out the sensor’s lead wire. F/D Sensor R/D Sensor (F-Sensor : Orange Color.
  • Page 42 REPLACEMENT OF MAIN COMPONENTS REPLACING EVAORATOR DEFROST HEATER (FREEZER ONLY) A. After disassembling the duct(A) B. Pull out the pins from the bottom of and duct(B), get ready as below the evaporator using the nipper, etc. for replacing the evaporator defrost heater.
  • Page 43 REPLACEMENT OF MAIN COMPONENTS D. After removing all pins, disconnect the connectors from the thermal fuse and the main harness. E. Take apart the evaporator defrost heater from the evaporator.
  • Page 44 REPLACEMENT OF MAIN COMPONENTS F. Install the new evaporator defrost heater in original position. G. Pat the evaporator defrost heater with the soft hammer. H. Pinch the hooks of the evaporator.
  • Page 45 REPLACEMENT OF MAIN COMPONENTS I. Assemble the pins in original positions. J. Connect the connectors of the evaporator defrost heater to them of the thermal fuse and the main harness. • NOTE. Why is always 115 voltage detected between connectors of the evaporator defrost heater in the main harness? The SNUBBER(located min PCB) holds two AC power lines simultaneously.

  • Page 46: Condensing Unit

    REPLACEMENT OF MAIN COMPONENTS 7-4. CONDENSING UNIT - Condensing units : Compressor, Condenser Fan Motor, Condenser coil, Dryer.., - Others : Relay Harness, Power Cord, Electrical Box, ETC., A. Disassemble Bottom Grille as described section 7-2, B B. Unscrew two screws as below. C.
  • Page 47 REPLACEMENT OF MAIN COMPONENTS D. Pull out the condensing unit.

  • Page 48: Power Relay

    REPLACEMENT OF MAIN COMPONENTS 7-5. REPLACING POWER RELAY A. Remove Bottom grille By unscrewing the four screws located on each side of the bottom grille. B. Open the electrical Box, Unscrew the power relay.
  • Page 49 REPLACEMENT OF MAIN COMPONENTS C. Replace the Power Relay Connect to Connect to Main PCB Compressor...
  • Page 50 REPLACEMENT OF MAIN COMPONENTS 7-6. REPLACING LAMP 7-6-1 . SOLID DOOR(TSR-23SD-N6, TSR-49SD-N6, TSF-23SD-N, TSF-49SD-N) A. Turn off the power switch. B. Disassemble Duct A C. Replace the lamp 7-6-2 . GLASS DOOR(TSR-23GSD-N6, TSR-49GSD-N, TSR-72GSD-N A. Turn off the Lamp Switch.
  • Page 51 REPLACEMENT OF MAIN COMPONENTS 7-7. REPLACING MULLION HEATER This article is only for solid door model (TSR-23SD-N6, TSR-49SD-N6, TSF-23SD-N, TSF-49SD-N) A. Unscrew the screws from the mullion. B. Take apart the mullion cover from the mullion. And Pull out the insulator from inside.
  • Page 52 REPLACEMENT OF MAIN COMPONENTS E. Pull out the mullion cover(SUS) from the mullion cover(ABS). G. Insert the mullion cover(SUS) into the F. Change the old mullion heater and original position. install the new one with the gap between wires 1.2 inch.

This manual is also suitable for:

Tsr-35sd-n6Tsr-49sd-n6Tsr-72sd-nTsf-23sd-nTsf-35sdn-nTsf-49sd-n ... Show all

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