Kostal Inveor M Operating Manual
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Kostal Inveor M Operating Manual

Profibus fieldbus
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  • Page 1 INVEOR Profibus fieldbus Operati ng manual Distributor for:...
  • Page 2 EPA Drives Thank you for choosing to work with EPA! EPA - your competent partner for KOSTAL when it comes to individual service & comprehensive services. If you have any questions about the product, please feel free to call us: Tel: +49 (0)6181 – 9704 – 0 You can find the latest information about us and our products at www.epa.de.
  • Page 3 Exclusion of liability All names, trademarks, product names or other designations given in this manual may be legally protected even if this is not labelled as such (e.g. as a trademark). KOSTAL assumes no liability for their free usage. The illustrations and texts have been compiled with great care. However, the possibility of errors cannot be ruled out.

  • Page 4: Table Of Contents

    Contents General information ....................5 Information about documentation ................. 5 1.1.1 Other applicable documents ..................5 1.1.2 Storing the documentation ................... 5 Notes in this manual ....................6 1.2.1 Warnings ........................6 1.2.2 Warning symbols used ....................6 1.2.3 Signal words ........................ 7 1.2.4 Information notes ......................
  • Page 5 C o n t e n t s Non-cyclic data access / parameters ................36 4.3.1 Non-cyclic data ......................37 4.3.2 Direct access ......................37 4.3.3 Indirect access ......................38 4.3.4 Parameter ........................39 Error detection and troubleshooting ..............48 Error word of application side ..................

  • Page 6: General Information

    1. General information Thank you for choosing an INVEOR drive controller with PROFIBUS from KOSTAL Industrie Elektrik GmbH! Our INVEOR line of drive controllers is designed to be universally usable with all common motor types and bus systems. If you have any technical questions, please call our central service hotline: Tel.: +49 (0)2331 80 40-848...

  • Page 7: Notes In This Manual

    G e n e r a l i n f o r m a t i o n 1.2 Notes in this manual 1.2.1 Warnings The warnings refer to life-threatening dangers. Serious injuries possibly resulting in death may occur. Each warning consists of the following elements: DANGER! Risk of death due to electrical shock! Death or serious injury!

  • Page 8: Signal Words

    G e n e r a l i n f o r m a t i o n 1.2.3 Signal words Signal words are used to identify the severity of the danger. DANGER Indicates a direct hazard with a high level of risk, which, if not avoided, will result in death or serious injury.

  • Page 9: Symbols Used In This Manual

    G e n e r a l i n f o r m a t i o n 1.3 Symbols used in this manual Symbol Meaning 1., 1., 3. … Consecutive steps in a handling instruction  Effect of a handling instruction ...

  • Page 10: Contacts For Information

    Central service hotline Tel.: +49 2331 8040-848 Monday to Friday: 7 am to 5 pm (UTC/GMT +1) Fax: +49 2331 8040-602 E-mail: INVEOR-service@kostal.com Website address Customers can find technical and general information on the following website: www.kostal-industrie-elektrik.com 1.8 Safety instructions You will find the "Safety instructions"...

  • Page 11: Device And System Description

    2. Device and system description This chapter contains information on the scope of delivery for the drive controller and the function description. 2.1 PROFIBUS With the help of the PROFIBUS, devices from various providers can communicate without special adaptation. PROFIBUS differentiates between master and slave devices independently, so that multi-master operation is also possible.

  • Page 12: Master / Slave Operation

    D e v i c e a n d s y s t e m d e s c r i p t i o n Data transfer rates The data transfer rate can be set in the master within a range from 9.6 kbit/s to 12 Mbit/s. The data transfer is selected when setting up the fieldbus and applies to all participants.

  • Page 13: Item Description For Inveor

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.3 Item description for INVEOR 2.3.1 Type code for PROFIBUS (current) Example of an INVEOR PROFIBUS item designation: Drive controller series: INVEOR Housing: G0 –...

  • Page 14: Type Code For Profibus (In The Future)

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.3.2 Type code for PROFIBUS (in the future) Example of an INVEOR PROFIBUS item designation: Drive controller series: INVEOR Application printed circuit board: AP04 –...

  • Page 15: Hardware Components

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4 Hardware components The following hardware components are required for connecting the INVEOR to a PROFIBUS bus system: PROFIBUS, Y-distributor, plug to socket and Order no.: 10272780...

  • Page 16: Interfaces On The Drive Controller

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4.1 Interfaces on the drive controller The following connections can be found on the INVEOR with PROFIBUS interface card. Size A: Fig.: 5 Size A “PROFIBUS”...
  • Page 17 D e v i c e a n d s y s t e m d e s c r i p t i o n Sizes B - C Fig.: 6 Sizes B - C “PROFIBUS” connections Sizes B - C “PROFIBUS” connections install EMC screw connection supplied in the package Blind plug STO ( Control line...
  • Page 18 D e v i c e a n d s y s t e m d e s c r i p t i o n Size D: Fig.: 7 Size D “PROFIBUS” connections Size D “PROFIBUS” connections Cable screw connection with blind plug Control line PROFIBUS Potentiometer...

  • Page 19: Pin Assignment For Interfaces

    D e v i c e a n d s y s t e m d e s c r i p t i o n 2.4.2 Pin assignment for interfaces Pin assignment on device side of M12 socket for PROFIBUS: PIN no.

  • Page 20: Installation

    3. Installation The fieldbus line is exclusively connected via an M12 Y-splitter found on the front of the M12 connection socket. The PROFIBUS M12 Y distributor must demonstrate the following features: M12 Y-splitter 2× plugs 5-pin  Terminating resistor 1× socket 5-pin ...

  • Page 21: Inveor Bus Address

    I n s t a l l a t i o n 3.2 INVEOR bus address DANGER! Risk of death due to electrical shock! Death or serious injury! De-energise drive controller and secure it against being restarted. In order that an INVEOR, equipped with a PROFIBUS communication card, can be clearly recognised in a PROFIBUS system, it must be assigned an address.
  • Page 22 I n s t a l l a t i o n General instructions for addressing The addresses "0" are reserved in the General Diagnostic Tools, for example, programming  devices. The address "126" is conceived of as a delivery address (default value) for bus participants in ...

  • Page 23: Setting The Address On The Communication Card

    I n s t a l l a t i o n 3.2.1 Setting the address on the communication card DANGER! Risk of death due to electrical shock! Death or serious injury! De-energise drive controller and secure it against being restarted. IMPORTANT INFORMATION The address of an INVEOR must lie within the range from 2 to 125.

  • Page 24: Setting The Field Bus Address Via Rotary Switches Switch 1/Switch2

    I n s t a l l a t i o n 3.3 Setting the field bus address via rotary switches Switch 1/Switch2 Address Settings Address Settings DECIMAL Switch 2 Switch 1 DECIMAL Switch 2 Switch 1 Operating manual for PROFIBUS fieldbus | DOC01185928-0008 | 2016-12 | V1.8 DE...
  • Page 25 I n s t a l l a t i o n Address Settings Address Settings DECIMAL Switch 2 Switch 1 DECIMAL Switch 2 Switch 1 Tab.: 1 Fieldbus address via rotary switches Switch 1/Switch 2 IMPORTANT INFORMATION The addresses marked in grey (0, 1, 126, 127) may not be used for addressing the INVEOR. Operating manual for PROFIBUS fieldbus | DOC01185928-0008 | 2016-12 | V1.8 EN...

  • Page 26: Installing The Inveor Gsd File

    Download the "PROFIBUS fieldbus for INVEOR" ZIP file from the download area on our website under the following link: www.kostal-industrie-elektrik.com Embed the GSD file as required by the PROFIBUS master you are using. Operating manual for PROFIBUS fieldbus | DOC01185928-0008 | 2016-12 | V1.8 DE...

  • Page 27: Accessing Data Via Profibus

    4. Accessing data via PROFIBUS Data can be accessed via PROFIBUS both cyclically and non-cyclically (see chapter 4.3). Cyclic data is known as a process image. It is made up of data sent by the PROFIBUS master to the drive controller and from the drive controller to the PROFIBUS master. The cyclic data sent from the PROFIBUS master to the drive controller is known as "Process data In".
  • Page 28 A c c e s s i n g d a t a v i a P R O F I B U S The first two process variables (status word and actual frequency) cannot be parameterised and are 6.080 always sent.
  • Page 29 A c c e s s i n g d a t a v i a P R O F I B U S Frame Address Data type Designation Unit Description can be parameterised using Process data Out 8 0x001C REAL INVEORpc tool (Analogue input 1)

  • Page 30: Structure Of Inveor Status Word

    A c c e s s i n g d a t a v i a P R O F I B U S 4.1.2 Structure of INVEOR status word The meanings of the individual bits of the INVEOR status word are described in the following table. Value Meaning Description...

  • Page 31: Process Data Out Which Can Be Parameterised

    A c c e s s i n g d a t a v i a P R O F I B U S Value Meaning Description Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified Device-specific Meaning not specified...
  • Page 32 A c c e s s i n g d a t a v i a P R O F I B U S Available Consec. Data in SW Designation Unit Description type version REAL Grid voltage Input voltage REAL Intermediate circuit current REAL Inner temperature...

  • Page 33: Cyclic Data Access - Process Data In

    A c c e s s i n g d a t a v i a P R O F I B U S Available Consec Data in SW Designation Unit Description . no. type vers. Customer-specific output Customer-specific soft PLC REAL 03.04 variable 3...
  • Page 34 A c c e s s i n g d a t a v i a P R O F I B U S The first two process variables (control word and target value) cannot be parameterised and are always expected. The remaining 4 process variables can be configured using parameters 6.110 to 6.113.

  • Page 35: Structure Of Inveor Control Word

    A c c e s s i n g d a t a v i a P R O F I B U S 4.2.1 Structure of INVEOR control word The meanings of the individual bits of the INVEOR control word are described in the following table.
  • Page 36 A c c e s s i n g d a t a v i a P R O F I B U S Value Meaning Description JOG (right) Not implemented Not implemented JOG (left) Not implemented Not implemented Control from AG Management via interface, control word valid Control word is rejected Device-specific...

  • Page 37: Process Data In Which Can Be Parameterised

    A c c e s s i n g d a t a v i a P R O F I B U S 4.2.2 Process data In which can be parameterised The remaining 4 process variables (2 – 6) can be parameterised with the help of the INVEORpc tool using parameters 6.110 to 6.113.

  • Page 38: Non-Cyclic Data

    A c c e s s i n g d a t a v i a P R O F I B U S 4.3.1 Non-cyclic data PROFIBUS principally has a slot and an address when accessing non-cyclical data. Both are 8 bit values.

  • Page 39: Indirect Access

    A c c e s s i n g d a t a v i a P R O F I B U S 4.3.3 Indirect access The slot "0" and index "0" and "1" are used for indirect access. The reading and writing of the non-cyclical data is carried out here in 2 steps.

  • Page 40: Parameter

    A c c e s s i n g d a t a v i a P R O F I B U S 4.3.4 Parameter The following parameters can be accessed non-cyclically for reading and writing. IMPORTANT INFORMATION Changing a parameter value via the fieldbus includes direct EEPROM write access. IMPORTANT INFORMATION All parameters are of the data type "REAL"...
  • Page 41 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 1.150 2: Always Rotation direction 1.180 2: Always...
  • Page 42 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit PID fixed nominal 3.065 2: Always value 4...
  • Page 43 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 4.054 2: Always AI2 filter time 0.02 4.060...
  • Page 44 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 4.194 2: Always Relay 1 off delay 10000 4.210...
  • Page 45 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 5.103 2: Always Techn.param.4 -9999999 9999999...
  • Page 46 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit Target/actual value 6.070 2: Always dev.
  • Page 47 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Name in Slot Index Parameter Number* Accepted Minimum Maximum Unit German 33.034 1: Ready Motor speed 80000 33.035...
  • Page 48 A c c e s s i n g d a t a v i a P R O F I B U S PROFIBUS INVEOR parameter Slot Index Parameter Number* Accepted Name in German Minimum Maximum Unit 34.226 2: Always PMSM start-up current 1000 34.227...

  • Page 49: Error Detection And Troubleshooting

    5. Error detection and troubleshooting The errors from the application and power side can be issued in the Process data Out (see Chapter 4.1.3 "Process data Out which can be parameterised" / serial no. 11, 13). 5.1 Error word of application side The following section contains a list of possible error messages of the application.

  • Page 50: Error Word Of Power Side

    Error detection and troubleshooting 5.2 Error word of power side The following section contains a list of possible power side error messages. Bit. Error number Description Trip IGBT Overvoltage of intermediate circuit Undervoltage of intermediate circuit Excess motor temperature Power failure Excess IGBT module temperature Overcurrent Excess frequency converter temperature...
  • Page 51 KOSTAL Industrie Elektrik GmbH Lange Eck 11 58099 Hagen Germany Service-Hotline: +49 2331 8040-848 Phone: +49 2331 8040-800 Fax: +49 2331 8040-602 www.kostal-industrie-elektrik.com...

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