Kostal INVEOR MP Modular Operating Manual
  1. Manuals
  2. Brands
  3. Kostal Manuals
  4. Measuring Instruments
  5. Inveor MP Modular
  6. Operating manual
Kostal INVEOR MP Modular Operating Manual

Kostal INVEOR MP Modular Operating Manual

Hide thumbs Also See for INVEOR MP Modular:
Table of Contents

Advertisement

Quick Links

Download this manual
Operating manual
INVEOR MP Modular

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the INVEOR MP Modular and is the answer not in the manual?

Questions and answers

Related Manuals for Kostal INVEOR MP Modular

Summary of Contents for Kostal INVEOR MP Modular

  • Page 1 Operating manual INVEOR MP Modular...

  • Page 2: Legal Notice

    This manual may not be reproduced, stored, transmitted or translated in any form or by means of any medium - in whole or in part - without prior written permission. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 3: Table Of Contents

    5.4.2 Motor data ............92 3.4.11 IO module / assignment of plugs (option) .... 37 5.4.3 I t ................. 95 Installation of main switch, size D (optional) ..39 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 4 MMI handheld controller including a 3 m RJ9 connection cable with M12 plug....124 PC communication cable USB on M12/RS485 plug (converter integrated) ......... 125 Bluetooth stick M12 ........... 125 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 5: General Information

    De-energise drive controller and secure it against being restarted. Fig. 1: Structure of the warnings Warning symbol Signal word Type of danger and its source Possible consequence(s) of failure to comply Corrective actions Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 6: Warning Symbols Used

    Item Chapter IMPORTANT INFORMATION The drive controller may only be assembled, operated, maintained and installed by trained and qualified staff. Fig. 2: Example of an information note Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 7: Labels On The Drive Controller

    EMC Directive (2014/30/EU) is complied environmental condition and is only permitted if with. allowed by the standards and guidelines applicable on site. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 8: Responsibility

    The drive controller can only be operated safely if  the required environmental conditions listed in the “Suitable environmental conditions” chapter are met. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 9: Transport & Storage

    Risk of burns from hot surfaces! work is performed on these components. Serious burns to the skin from hot surfaces! Allow the drive controller's cooling elements to cool sufficiently. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 10: Instructions Concerning Operation

    De-energise drive controller and secure it The drive controller must not be used as  against being restarted. "Emergency stop equipment" (see DIN EN 60204-1; VDE 0113-1:2007-06). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 11: Maintenance And Inspection

    500 V DC insulation tester should be used.  Test object Ground 500 V DC insulation tester Fig. 5: Insulation measurement on the power stack Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 12: Overview Of The Drive Controller

    IO module 1 with M12 MMI plug, STO, Ethernet IO34 fieldbus, Bluetooth Customer CO00 KOSTAL INVEOR INV MP VS02 IVxx PWxx LPxx APxx GHxx DKxx OAxx IOxx COxx Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 13 IO module 1 with M12 MMI plug, STO, Ethernet IO34 fieldbus, Bluetooth Customer CO00 KOSTAL INVEOR MP Modular (standard) INV MP VSxx IVxx PWxx LPxx APxx GHxx DKxx OAxx IOxx COxx Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 14: Scope Of Delivery

    Poly bag containing seals, screws and shims Operating manual Seal (not part of the scope of delivery) Adapter plate article number Motor (not part of the scope of delivery) Operating manual Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 15: Mmi*/Connecting Cable Pin Assignment

    2.4 Description of INVEOR MP Modular drive controller The INVEOR MP Modular drive controller is a device for the speed control of three-phase AC motors. The drive controller can be integrated in the motor (with the standard adapter plate) or fitted close to the motor (with the wall mounting adapter plate).

  • Page 16: Installation

    The cross-section of the supply line must be designed according to the transfer category and maximum permitted current. The contractor commissioning the device must ensure protection for the power line. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 17: Installation Requirements

    Mounting points and sealing surfaces must be kept free of compatibility of the intended paint. paint for purposes of EMC and grounding! Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 18: Suitable Installation Location For The Motor-Integrated Drive Controller

    DANGER! Risk of death due to electrical shock! Death or serious injury! De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 19 In s t a lla t io n Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 20 Regularly check that the nuts (1) are secure! Death or serious injury! De-energise the drive controller, determine that it is voltage-free and secure it against being restarted. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 21: Short Circuit And Ground Protection

    The supplied assembly material can be used to connect core end sleeves and cable shoes. Fig. 5 shows the different connection options. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 22: Wiring Instructions

    1.5 mm AEH with plastic sleeve AWG/kcmil conductor cross-section according to UL/CUL min. 24 max. 8 Length of stripped insulation: 15 mm Mounting temperature: -5°C to +100°C Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 23 4 mm² min. 0.5 mm² 2 conductors of the same cross-section, flexible with TWIN-AEH with plastic sleeve max. 6 mm² min. 20 AWG according to UL/CUL max. 2 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 24: Preventing Electromagnetic Interferences

    You can order individually modified adapter plates from Remove the connection housing's retaining bolts and KOSTAL for selected motors. take the housing off. DAMAGE TO PROPERTY POSSIBLE Be careful not to damage the seal. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 25 When installing the motor wires, ensure that all bolts on the terminal board are fitted with the nuts provided even if the star point is not connected! Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 26 10. Plug the drive controller (3) onto the adapter plate (4) Only motor PTCs corresponding to DIN 44081/44082 and secure uniformly using the four lateral bolts (5) may be connected! (sizes A - C) (torque: 4.0 Nm). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 27 Screw adapter plate (2) and seal (1) on to motor with retaining bolts (8) and spring elements (9) (torque four retaining bolts (3) and spring elements (4). 8.5 Nm). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 28: Power Connection

    Guide mains connection cable through cable screw connection (3) into housing of drive controller. 11. Carefully place the drive controller (15) onto the cup (7) of the INVEOR MP Modular. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 29 Mains phase 3 DC mains (-) Protective Protective conductor conductor Tab. 2: 3 x 400 V AC terminal assignment X1 Tab. 3: DC feed 565 V terminal assignment X1 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 30 Mains phase 3 leading fashion (considerably longer). Protective conductor Tab. 4: 3 x 400 V AC terminal assignment X1 The protective conductor must be connected to the "PE" contacts. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 31: Connections For Brake Resistor

    Connection for brake resistor (+) Connection for brake resistor (-) Tab. 7: Optional terminal assignment for brake chopper Fig. 17: Size D Fig. 16: Sizes A - C Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 32: Connection Using Harting Plug

    (4 x M4 x 28) 4 Nm (4 x M6 x 28) 3.4.4 Connection using Harting plug Fig. 18: Harting plug Pin male connector Pin female connector Assignment Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 33: Phoenix Quickon Connection

    Fig. 19: PHOENIX Quickon Colour Assignment Sw / BK br / BN gr / GY ge / YE 3.4.6 Connection via main switch Fig. 20: Main switch Assignment Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 34: Mains Supply Connection Variant With Brake Module, Size A

    0.9 A Current limitation none Voltage limit none Short-circuit proof Yes, via PCB fuses, module must be replaced Response time < 10 ms Switching frequency < 5 Hz Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 35: Connection Diagram (Io Module Option)

    The drive controller is ready once a 3 x 400 V AC mains supply has been activated (on terminals L1 to L3) or a 565 V DC mains supply has been activated (on terminals L1 and L3). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 36: Basic Fieldbus Integrated On Mp Modular

    Plug Pin no. Signal Article no. Not assigned Not assigned CAN_GND 10118224 CAN_H CAN_L Housing Shielding Fig. 24: Round plug connector, 5-pin, M12, A-coded for CANopen fieldbus Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 37: Io Module / Assignment Of Plugs (Option)

    Fig. 27: Round plug connector, 4-pin, M12, A-coded for IO plug 1 With an external 24 V supply, ensure that the internal electrical supply of the inverter is decoupled from the external one (e.g. with a diode). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 38 Fig. 30: Round plug connector, 5-pin, M12, A-coded for analogue input With an external 24 V supply, ensure that the internal electrical supply of the inverter is decoupled from the external one (e.g. with a diode). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 39: Installation Of Main Switch, Size D (Optional)

    Use the three screws (6) to screw unit and housing together (torque 2 Nm). Unscrew the four screws (1) from the drive controller's housing cover (2) and then take it off. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 40 De-energise the drive controller, wait until the (Torque of mains terminal screw “PE” 2 Nm). motor has come to a standstill, determine that it is voltage-free and secure it against being restarted.. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 41: Installing The Wall-Mounted Drive Controller

    10.1 EMC limit classes). Only use a shielded cable with the required cross-section. There must be a PE connection (underneath the wall mounting's terminal board)! Fig. 31: Minimum clearances Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 42: Mechanical Installation Of Sizes A - C

    To achieve optimum self-convection of the drive controller, ensure that the (EMC) screw connection (5) is facing  upwards during installation. If there is no additional ventilation for the INVEOR MP Modular, only vertical installation is permitted.  Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 43 Wire the motor cable to contacts U, V, W (and the star point in some cases) in the connection terminal, as described in the "Basic connection versions" chapter. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 44 (3). The cross-section of the equipotential bonding line must correspond to at least the cross-section of the power cable. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 45 (7) inserted for delivery for this purpose. When the bridge is in place, the temperature of the motor is not monitored! Only motor PTCs corresponding to DIN 44081/44082 may be connected! Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 46: Mechanical Installation Of Size D

    Ensure that the shielding contact is in order (large surface)! Connect the prescribed PE connection in the motor connection box! Close the motor connection box. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 47 Mount seal (2), along with cup (3), to the adapter plate (1). IMPORTANT INFORMATION Use the retaining bolts (5) and spring elements (4) provided (torque 8.5 Nm). Please ensure that the seal (2) sits perfectly! Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 48 10. Carefully place the drive controller (9) onto the cup (3) 11. Screw down both parts uniformly with the two M8 screws (10) (torque: max. 25 Nm). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 49 Tab. 7: 3~ 400 V terminal assignment X1 Terminal no. Designation Assignment DC mains (+) Not assigned DC mains (-) Protective conductor Tab. 8: DC feed 565 V terminal assignment X1 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 50 Fig. 43: Closing housing size D 16. Place cover (8) on housing of drive controller (9). 17. Screw down both parts with the four screws (7) (torque 4 Nm). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 51: Commissioning

    This impact may result in the "overcurrent" or "DC link overvoltage” error messages! 4.2 Communication The drive controller can be commissioned in the following ways: using the INVERTERpc PC software  Fig. 44: PC software – start screen Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 52 INVEOR MMI handheld controller  Fig. 45: MMI handheld controller using the MMI* in the cover (MMI option)  Fig. 46: MMI option Man-machine interface Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 53 Fig. 48: Bluetooth module M16 (permanently fitted ex factory) Fig. 49: Bluetooth stick M12 (optional accessories) NOTE If using the Bluetooth stick, the password is fixed as 000000. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 54: Block Diagram

    Motor current limit rotation Frequency Motor X(-1) control Target value 1.150 1.020 1.021 1.051 1.050 1.060 5.070 5.071 1.053 1.052 1.054 Fig. 50: General structure of target value generation Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 55: Commissioning Steps

    4.4.1 Commissioning using the PC: IMPORTANT INFORMATION For functions with software version 1.50, you need the KOSTAL INVERTERpc software version >3.60! (see https://www.kostal-drives-technology.com/download) In order to ensure an ideal operating structure for the PC Install the INVERTERpc software (you can obtain software, the parameters are classified into different programming software from KOSTAL free of charge.

  • Page 56: Commissioning Using Pc, Combined With Mmi Option

    For functions with software version 1.50, you need the KOSTAL INVERTERpc software version >3.60! (see https://www.kostal-drives-technology.com/download) Install the INVERTERpc software (you can obtain programming software from KOSTAL free of charge. Operating system required: Windows XP or Windows 7 [32 / 64 bit]).

  • Page 57: Parameter

    These are selected under parameter 2.050, where you can select how many fixed frequencies are to be used. Parameter Name Selection Function Number of digital options inputs needed 2.050 Fixed frequency/mode 1 fixed frequency 3 fixed frequencies 7 fixed frequencies Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 58: Motor Identification

    "Quickstart guide". INVEOR converters with the same motor without repeated motor identification. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 59: Drive Type

    210: SynRM efficiency Synchronous motor without Regulated, encoderless overload Stationary, < 5 min permanent magnets capable, down to zero speed, highest efficiency Continues on next page Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 60 This will result in corresponding torques for a few that uninvolved persons cannot come to milliseconds. harm! The resulting jolting movements of the motor shaft and the noises produced are normal! Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 61 Afterwards, however, the operating characteristics should be checked critically and, if there is an error, the motor identification should be carried out again with blocking. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 62: Multiple-Pump Control

    Once this time has lapsed, the system always changes frequency and successive pumps are shut down if necessary. over to the pump with the lowest operating hours. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 63: Communication Via Canopen Fieldbus (Example)

    M12 connecting cable ( 2 m ) (Article no.:10138812) M12 Y-splitter M12 connecting cable ( 5 m ) (Article no.:10138813) (Article no.:10138799) M12 terminating resistor (Article no.:10138793) Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 64: Positioning

    (time-optimal) course to the target X traj setpoint These parameters determine the guidance behaviour of the positioning, i.e. the response to a target value change. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 65 Observe guidance step response and thereby slowly increase or lower Pos. control boost (9.100) until the (subjectively) desired controller hardness is achieved. There should be no overshooting. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 66: Structure Of The Parameter Tables

    1 = at speed of 0 2 = during operation Value range (from – to – factory setting) Other parameters related to this parameter. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 67: Application Parameters

    Deceleration time 2 is the time that the drive controller needs to brake to 0 Hz from the max. frequency (1.021). 1.054 If the set deceleration time cannot be reached, the fastest possible deceleration time is implemented. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 68 Given the application, it is good if the drive starts and stops smoothly. This can be achieved by smoothing the acceleration and delay time. t1 S-curve time (1.060) t2 Run up time (1.051) t3 Deceleration time (1.050) Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 69 Determines the source from which the target value is to be read. 0 = internal potentiometer 1 = analogue input 1 3 = MMI/PC 4 = Modbus 9 = fieldbus 10 = INVEOR soft PLC Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 70 The function runs regardless of software enabling. 0 = no free shutdown 1 = digital input 1 2 = digital input 2 3 = digital input 3 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 71 In addition to the acknowledge function (1.180), an automatic fault acknowledgement can be selected. = no automatic acknowledgement > 0 = time for automatic resetting of error in seconds Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 72: Fixed Frequency

    The frequencies that are to be output at the digital inputs 1 - 3 specified in parameter 2.050 depending on the switching 1.100 patterns. 1.150 See chapter 5.2.1 Explanation of operating modes / fixed frequency. 2.050 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 73: Analogue Inputs

    Own value (to be entered!) to parameter: Transfer status: max.: 4.034 def.: 4.035 Selection of different physical values to be displayed. mbar m³/h l/min ° C ° F Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 74: Digital Inputs

    Own value (to be entered!) parameter: Transfer status: max.: def.: This parameter can be used to invert the digital input. 0 = disable 1 = enable Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 75: Digital Outputs

    Own value (to be entered!) parameter: Transfer status: max.: 32767 4.150 / 4.170 def.: If the set process variable exceeds the switch-on limit, the output is set to 1. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 76: Virtual Output

    Actual frequency value sum Torque sum Target frequency value after ramp sum Target frequency value sum Actual speed value sum Motor current limit enabled Nominal-actual comparison (para. 6.070 – 6.071) Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 77: External Error

    If there is a high signal at the selected digital input, the drive controller with error no. 23 / 24, switches external error ½. Parameters 4.110 to 4.113 Dix inverse can be used to invert the logic of the digital input. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 78: Motor Current Limit

    (see description above) 5.071 Motor current limit s Unit: s Relationship to min.: Own value (to be entered!) parameter: Transfer status: max.: 5.070 def.: 33.031 (see description above) Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 79: Gearbox Factor

    0s = function disabled >0s = function enabled The time must be long enough for the motor to be able to reliably start. Continues on next page Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 80: Mmi Parameter

    Only for MMI in cover. Here the user can define whether the screen / key assignment is turned 180°. 0 = Function disabled 1 = Function enabled Continues on next page Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 81 0 = local language (factory setting is German) 1 = English This setting does not affect the language choice for the MMI handheld controller. * Man-machine interface Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 82: Fieldbus

    For this address to be used, the address coding switches in the device must be set to 00. A change to the fieldbus address is only undertaken once INVEOR is restarted Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 83: Mqtt

    Relationship to min.: 0.0.0.0 Own value (to be parameter: entered!) Transfer status: max.: 255.255.255.255 def.: 192.168.0.2 The IP address of the broker can be entered in this parameter. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 84 = Target frequency value = Supply voltage = Inner temperature 11 = Error word 1 13 = Error word 2 15 = Digital inputs bit-coded Continues on next page Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 85: Bluetooth

    The PC software (Tools Bluetooth device name) can be used to specify an individual name for the permanent Bluetooth module. Bluetooth stick If using the Bluetooth stick, the name “INV stick” is fixed. Continues on next page * Man-machine interface Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 86: Torque Control / Limit

    The Bluetooth standard 4.2 low energy is used for communication. A 6-digit password is absolutely essential for this. Bluetooth module (fitted permanently ex factory) A password can be allocated here, which is requested when establishing a connection between the KOSTAL INVERTERapp and the permanently fitted Bluetooth module.
  • Page 87 After 30 sec., the INVEOR restricts the torque to 10 Nm Scenario 3 Current torque = 20 Nm After 15 sec., the INVEOR restricts the torque to 10 Nm Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 88: Multiple-Pump Control Parameter

    Furthermore, once this frequency has been exceeded, the pump settling time (parameter 8.042) also has to lapse for the next pump to be activated. It is always the pump with the lowest operating hours which is activated. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 89 Value to be entered in parameter 8.060 = Pump operating hours - New converter operating hours  Parameter 8.060 = 68000 h – 0 = 68000 h Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 90: Positioning

    Drive type 0 = Potentiometer 1 = Analogue In 1 2 = Analogue In 2 3 = Fieldbus 4 = Customer PLC 5 = analogue input 3 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 91 Unit: 1/s Relationship to min.: 0 Own value (to be parameter: entered!) Transfer status: max.: 10000 def.: 10 PMSM SynRM Drive type P amplification of the position controller Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 92: Performance Parameters

    Transfer status: max.: 5.070 def.: PMSM SynRM Drive type This is used to set the nominal motor current I for either the star or delta connection. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 93 Own value (to be parameter: entered!) Transfer status: max.: def.: PMSM SynRM Drive type The automatically calculated value (of motor identification) for leakage inductance can be adjusted here. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 94 Own value (to be parameter: entered!) Transfer status: max.: 10000 def.: PMSM SynRM Drive type The automatically determined value (of motor identification) for the nominal flux can be adjusted here. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 95: I 2 T

    33.031 def.: 33.012 – 33.014 PMSM SynRM Drive type The I²T protective function can be activated here. 0 = I²T function disabled 1 = I²T function enabled Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 96 PMSM SynRM Drive type The "Motor connection interrupted" error monitoring (error -45) can be disabled with this parameter. 0 = Monitoring disabled 1 = Monitoring enabled Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 97: Switching Frequency

    SynRM Drive type 0 = 2 kHz 1 = 4 kHz 2 = 6 kHz 3 = 8 kHz 4 = 12 kHz 5 = 16 kHz Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 98: Controller Data

    Only for asynchronous motors: For high speed applications (maximum frequency (parameter 1.020): Switching frequency (parameter 34.030) in the range 1:10 or higher), the current controllers for trimmers should be increased. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 99 0 = 1410 rpm 1 = 1500 rpm 50 Hz is always displayed as the actual frequency. Deactivating slip compensation may result in blocking detection no longer working reliably. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 100 3600 33.010 def.: PMSM SynRM Drive type This is the time during which the drive is held at continuous current after the brake ramp has been completed. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 101 Negative values may produce better braking properties in applications with particularly high speed (field weakening), which may have to be assessed by the user. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 102 Relationship to min.: Own value (to be parameter: entered!) Transfer status: max.: def.: PMSM SynRM Drive type Grid monitoring can be deactivated here. 0: deactivated 1: activated Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 103: Quadratic Characteristic Curve

    • If operating with direct current, a brake module is not permitted. • The output voltage is not smoothed, the brakes need to be designed for this. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 104: Initial Position

    "Br. min. frequency". If a device error is detected or the hardware enable is withdrawn in "Brake control auto" mode, the mechanical brake closes immediately. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 105 Transfer status: max.: def.: Servo control variable for the controller when starting and stopping as well as speed at which the brake opens and closes. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 106: Error Detection And Troubleshooting

    If damaged parts or components need replacing, only ever replace with original parts. Danger due to electrical shock and discharge. Wait two minutes (discharge time of the capacitors) after shut-down. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 107: List Of The Led Flash Codes For Error Recognition

     switch device off and on again  using fieldbus (CANOpen, Modbus RTU) Errors must always be rectified before acknowledgement, otherwise the drive controller may be damaged. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 108 E r r o r d e t e c t io n a n d t r o u b le s h o o t in g The following section contains a list of possible error messages. Please contact the KOSTAL service department if you encounter errors that are not listed here.
  • Page 109 Power class restriction Max. overload of the drive controller Check application / reduce load / use exceeded for more than 60 sec. larger drive controller. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 110: Disassembly And Disposal

    Remove connection screws for drive controller / The drive controller may not be disposed of with adapter plate. household waste. Remove drive controller. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 111: Technical Data

    Only for synchronous and reluctance motors In compliance with the overvoltage category. Low-duty devices with reduced output currents < 3 s may result in power failure/intermediate circuit undervoltage errors. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 112 Only for synchronous and reluctance motors In compliance with the overvoltage category. Low-duty devices with reduced output currents < 3 s may result in power failure/intermediate circuit undervoltage errors. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 113: Specification Of Interfaces

    Short-circuit proof Imax = 100 mA Power supply 10 V Auxiliary voltage U = 10 V DC Short-circuit proof Imax = 30 mA Tab. 13: Specification of interfaces Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 114: Table Of Power Loss

    60.0 Loss values at 4 kHz switching frequency Loss values include 10% mark-up as per guideline Relative losses in relation to the device's rated apparent output power Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 115: Derating Of Output Power

    8.2.1 Derating due to increased ambient temperature 110% 100% Umgebungstemperatur [°C] ambient temperature [°C] Fig. 52: Derating for motor-mounted drive controller Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 116: Derating Due To Installation Altitude

    1500 2000 2500 3000 3500 4000 Höhe über NN [m] Height above sea level Fig. 54: Derating of maximum output current as a result of installation altitude Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 117: Derating Due To Switching Frequency

    The max. output values can be determined from the following characteristic curve. 120% 110% 100% Clocking frequency [kHz] Fig. 56: Derating of maximum output current as a result of switching frequency Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 118: Optional Accessories

    • Actual dimensions of the attachment interface • Blind hole depth, diameter and thread type of attachment points Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 119 O p t io n a l a c c e s s o r ie s IMPORTANT INFORMATION KOSTAL Industrie Elektrik GmbH & Co KG assumes no liability for the connection between the motor and INVEOR! Fig. 57: Hole pattern for size A standard adapter plate Fig.
  • Page 120 If the mounting frame is to be attached to a connection box that has no square hole pattern, then the drawing’s diagonal centre lines are decisive. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 121: Motor Adapter Plates (Specific)

    0000 A00 000 1 0000 A00 000 1 0000 A00 000 1 Article number 10506806 10026185 10025932 10098170 Fig. 61: Hole pattern for size A standard wall adapter plate Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 122 O p t io n a l a c c e s s o r ie s Fig. 62: Hole pattern for size B standard wall adapter plate Fig. 63: Hole pattern for size C standard wall adapter plate Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 123: Foil Keypad

    (select foil keypad) can 1.130) can be specified using the potentiometer be used to approve the drive software (parameter integrated in the foil keypad (select internal 1.131). potentiometer). Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 124: Mmi Handheld Controller Including A 3 M Rj9 Connection Cable With M12 Plug

    Up to 8 complete data sets can be stored in an MMI and copied to other INVEORs. Complete commissioning is possible as an alternative to the free INVERTERpc software. External signals are not needed. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 125: Pc Communication Cable Usb On M12/Rs485 Plug (Converter Integrated)

    KOSTAL INVERTERapp onto your mobile end device from the Google Play Store (ANDROID) or App Store (Apple IOS). NOTE If using the Bluetooth stick, the password is fixed as 000000. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 126: Approvals, Standards And Guidelines

    Low Voltage Directive and EMC Directive are also met businesses here. Second environment (industry): Industrial environments with their own supply network that is separated from the public low-voltage supply by a transformer. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 127: Ul Approval

    The Type of branch circuit protection devices used for BREAKDOWN OF COMPONENT TEST is Nonrenewable Cartridge Fuse, Class _RK5. As RK5 is the worst Case Type, any other Type can be used. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 128: Homologation Cl (Version En Française)

    Le type de dispositifs de protection des circuits de dérivation utilisé pour l’ESSAI DE PANNE DES COMPOSANTS est une cartouche fusible à usage unique de classe _RK5. La classe RK5 est la plus basse. Toutes les autres classes peuvent être utilisées. Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 129: Quickstart Guide

    11. Quickstart guide 11.1 Quick-start guide for asynchronous motors Fig. 66: Block diagram for quick start ASM Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 130: Quickstart Guide For Synchronous Motors

    Q u ic k s t a r t g u id e 11.2 Quickstart guide for synchronous motors Fig. 67: Block diagram for PMSM and SynRN quick commissioning Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...

  • Page 131: Index

    Digital output ............. 74 Disassembly and disposal ........109 Drive type ..............91 Electrical connection..........27 EMC screw connections ........... 125 Enable software ............69 Error detection..........105, 109 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 132 Power connection for sizes A - C ....... 27 Wall adapter plates ..........120 Power connection for sizes D ........29 Wiring instructions ............. 21 Preliminary fuses / line protection ......16 Operating manual for INVEOR MP Modular | DOC02389740-0014 | 2024-04 | V2.20 EN...
  • Page 133 KOSTAL Industrie Elektrik GmbH & Co KG Lange Eck 11 58099 Hagen Germany www.kostal-industrie-elektrik.com Service-Hotline: +49 (0) 2331 80 40-848 Telefon: +49 (0) 2331 80 40-800 Fax: +49 (0) 2331 80 40-602...

Table of Contents