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Solar Stik G-BOSS E LIGHT Operation And Maintenance Manual

Hybrid power system setup, operation and maintenance manual
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SYSTEM SETUP, OPERATION AND
MAINTENANCE MANUAL
FOR THE SOLAR STIK
G-BOSS E LIGHT
HYBRID POWER SYSTEM
DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.
Version 1.0
Updated:20201209
®
December 2020
|
Solar Stik
, Inc.
|
1
PRELIMINARY

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  • Page 1 SYSTEM SETUP, OPERATION AND MAINTENANCE MANUAL FOR THE SOLAR STIK G-BOSS E LIGHT HYBRID POWER SYSTEM DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. Version 1.0 Updated:20201209 ® December 2020 Solar Stik , Inc. PRELIMINARY...

  • Page 2: Table Of Contents

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Contents GENERAL INFORMATION, EQUIPMENT DESCRIPTION, AND THEORY OF OPERATION Introduction to Hybrid Power Systems The HPS Flexible Open Architecture Important Safety Information and Instructions Safety Information Labels ..........8 Fire Hazard .
  • Page 3 G-BOSS E Light System Connection Diagram ....... . . 34...
  • Page 4 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Stop SD Card Command ..........60 Saving/Uploading Programmed Parameters Saving Programmed PRO-Verter Parameters to SD Card .
  • Page 5 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS List of Figures Figure 1. PRO-Verter grounding lug ..........................10 Figure 2. Example-Stacking PRO-Verters ........................17 Figure 3. Example-Stacking Power Hubs ........................18 Figure 4. Connecting Li Expander Paks using Inter-Connect Strips and Inter-Connect Cables ........18 Figure 5.
  • Page 6 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Figure 47. Power Hub internal temperature report on user interface ................70 Figure 48. Micro SD card port location .......................... 80 Figure 49. Fastener locations on vent shroud (upgraded/new version) ................. 85 Figure 50.

  • Page 7: General Information, Equipment Description, And Theory Of Operation

    Stik components. However, the Solar Stik architecture is modular and open allowing Operators to integrate non-Solar Stik components as part of a HPS solution. Please contact Solar Stik Technical Support for assistance in optimizing the integration of other components into a Solar Stik HPS.

  • Page 8: Important Safety Information And Instructions

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Important Safety Information and Instructions This manual contains important instructions that must be followed during the installation and operation of the System. Read all instructions and information contained in this manual.

  • Page 9: Fire Hazard

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Fire Hazard Fire Types Class A fire - Fires in ordinary combustibles such as wood, paper, cloth, trash, and plastics. Class B fire - Fires in flammable liquids such as gasoline, petroleum, oil, and paint.

  • Page 10: Electric Shock Hazard

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Electric Shock Hazard WARNING Standing water around the electrical equipment and/or intrusion of water into the System components can increase the risk of electrical shock. HIGH VOLTAGE:...

  • Page 11: Environmental And Handling Precautions

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Environmental and Handling Precautions All Solar Stik components are ruggedized, yet there are a few things the operator can do to prevent failures and prolong the operational life of the Solar Stik System.

  • Page 12: Theory Of Operation

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Theory of Operation Models of Operation Depending on the application, there are several operational models that can be configured using a PRO-Verter. Note: The PRO-Verter settings used in each model of operation are unique and not interchangeable.

  • Page 13: Ups (Automatic Functions)

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS UPS (Automatic Functions) Operating conditions: A PRO-Verter connects critical AC loads directly to grid utility or prime AC power when it is available, and provides backup power for the load by supplying inverter AC (using energy from a connected battery bank) when the grid utility or prime AC source is interrupted.

  • Page 14: Minimum Battery Capacity Required For Optimal System Operation

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS All batteries have a cycle life and therefore should be considered the “consumable” part of the HPS. The health of the battery can directly affect the function of the HPS over time, so proper cycling and cell-health management practices are strongly encouraged.

  • Page 15: Load Prioritization

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS The overall health of the HPS can be determined by the amount of cycling that occurs in a 24-hour period. If the HPS cycles more than twice daily, or is experiencing irregular cycling, there are several factors that may be causing it: •...

  • Page 16: Overload" Conditions

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS “Overload” Conditions Overloading of the System can occur under the following conditions: • Load AC power demand is greater than the inverter’s rated output. • Load AC and DC power demand is greater than the connected AC source (generator or grid/ utility).

  • Page 17: Scaling And Modifying The Hps

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Scaling and Modifying the HPS When expanding or modifying the HPS architecture, scaling and stacking may be used to provide additional capabilities that may exceed the ability of any one component to handle.

  • Page 18: Power Hub Stacking Example

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Power Hub Stacking Example Stacking Power Hubs, of the same or different types, provides a mechanism to add DC power sources to a system. The dashed-line box surrounds the stacked Power Hubs.

  • Page 19: Equipment Description

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Equipment Description The Inter-Connect System The System is comprised of three (3) distinct types of technologies: • Energy storage • Power management • Power generation All of the individual components that operate in these categories utilize a unique connection architecture known as the Inter-Connect Circuit.

  • Page 20: The Standard Inter-Connect Plug

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS The Standard Inter-Connect Plug Polarized • 200 A maximum current • 24 VDC connection only • Mechanically “locks” into place • Rotate knob clockwise to lock, •...

  • Page 21: 24 Vdc Power Distribution Module (Pdm) 3000 Description

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 24 VDC Power Distribution Module (PDM) 3000 Description The PDM 3000 draws power from the HPS 24 VDC bus and converts it to stable, regulated 28 VDC output.

  • Page 22: Figure 8. Pdm Right Side

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS The 2-pin connector on the right side of the PDM 3000 provides regulated 28.0 VDC power to the G-BOSS Power Distribution Unit (PDU). The 100 A breakers on the right side also serve as power switches for engaging and disengaging power circuits to the tower and the PDU.

  • Page 23: Pdm Information Plate (I-Plate)

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PDM Information Plate (I-Plate) Figure 10. PDM top, I-Plate, specs, and cautions ® December 2020 Solar Stik , Inc. PRELIMINARY...

  • Page 24: 24Vdc Power Hub 3500 Description Power Hub Connection Ports And Vents

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 24VDC Power Hub 3500 Description Power Hub Connection Ports and Vents Port placards assist in making the correct connections between components. Please review the information on all of these plates and labels, as they contain the basic information required to set up and operate the Power Hub.

  • Page 25: Figure 13. Power Hub Right Side-Regulated 24 Vdc Input And Nato Connector

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Description Connector Amps Voltage A 24 VDC NATO Slave (unmetered) NATO Slave 24 VDC B Regulated 24 VDC Input Only (unmetered) Inter-Connect Port 100 total 24 VDC Figure 13.

  • Page 26: Power Hub Internal Cooling

    I-Plate. The Warning and Notices are important lists of things to do and not to do. Be familiar with their content before operating the Power Hub. An I-Plate is (usually) tailored to a customer’s specific application. Contact Solar Stik Tech Support for details. Figure 16. Power Hub I-Plate ®...

  • Page 27: Power Hub Faceplate

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Power Hub Faceplate The Faceplate provides support for the user interface and the Inter-Connect Cable storage ports. Recommended safety equipment, PV charging specifications, compatible battery chemistries, environmental operating conditions and Solar Stik Technical Support contact information are provided in the center of the Faceplate.

  • Page 28: Pro-Verter S 3000 Ags Description Pro-Verter Connection Ports And Vents

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter S 3000 AGS Description PRO-Verter Connection Ports and Vents REGULATED 28VDC OUTPUT Description Connector Voltage Amps A 24 VDC IN/OUT Inter-Connect Port 24 VDC B 24 VDC NATO Slave (unmetered)

  • Page 29: Figure 20. Pro-Verter Right Side

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Description Connector Voltage Amps A 120 VAC GENERATOR Input Connection Marinco B 120 VAC GRID Input Connection HBL61CM65 C Exhaust Vent Cover Figure 20. PRO-Verter right side...

  • Page 30: Pro-Verter Faceplate

    User Interface – The user interface is used to program and control the PRO-Verter and to monitor System status. The PRO-Verter is programmed at Solar Stik to meet the specifications of a specific application. Programming mode can be accessed if reprogramming is required. Contact Solar Stik Technical Support.
  • Page 31 Cooling Fan 1A Breaker – The internal cooling fans are audible when Push to reset the breaker if the AC Input or AC Output port is not operating while the PRO-Verter is turned on. AGS Tech Port – Used to program the Auto Generator Start/Stop module. Please contact Solar Stik Technical Support for further information.

  • Page 32: Pro-Verter I-Plate

    (PRO-Verters and Power Hubs) to integrate with ESMs (batteries) and renewable power generation sources (e.g., PV arrays) from providers other than Solar Stik. Custom cables may be required (and can be provided by Solar Stik) to establish connections with non–Solar Stik components.

  • Page 33: Operator Instructions

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS OPERATOR INSTRUCTIONS 1 Identify Location for System Components Survey the area where the System will be deployed. The PV arrays should be located in an unshaded area while all other System components should be located in a shaded area.

  • Page 34: Connect System Components G-Boss E Light System Connection Diagram

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 2 Connect System Components G-BOSS E Light System Connection Diagram Power Generation Energy Storage Saft 6T Batteries 1 kW Generator with 1 kW Generator with Auto-Start/Stop Auto-Start/Stop...

  • Page 35: Connect Pro-Verter To Energy Storage Modules

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS a Connect PRO-Verter to Energy Storage Modules Note: A variety of energy storage modules (ESMs) may be connected to the PRO-Verter. Never mix battery chemistries in a System.

  • Page 36: Connect Pro-Verter To Ac Power Source(S)

    2 kW MPG 1 kW MPG May be paralleled Figure 28. Compatible generator options May be paralleled Note: The TQGs above must have a Solar Stik RsEK installed to be compatible with the PRO- Verter S 3000. ® December 2020 Solar Stik , Inc.

  • Page 37: Connect Pro-Verter To Generator Comms Cables

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS c Connect PRO-Verter to Generator Comms Cables PRO-Verter GEN COMM port specificity • Defender/Ranger MPG single operation – Connect to Gen Comm #1 or #2 port. • Defender/Ranger MPG tandem operation – Connect to Gen Comm #1 and #2 ports. (Use 120 VAC Parallel Power Cable.)

  • Page 38: Ii Defender 1 Kw And Ranger 2 Kw Mpgs

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS ii Defender 1 kW and Ranger 2 kW MPGs Use Gen Comm ports #1 and/or #2 on the front of the PRO-Verter and the communication port on the generator using the 25’...

  • Page 39: How To Connect Two (2) Mpgs In Parallel To The Pro-Verter

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS How to Connect two (2) MPGs in parallel to the PRO-Verter The PRO-Verter S 3000 has the ability to receive power from two (2) MPGs simultaneously. The power output from each of two generators is merged into a single “Y”...

  • Page 40: Connect Pro-Verter To Power Hub 3500

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS d Connect PRO-Verter to Power Hub 3500 Use a 5’ Inter-Connect Cable (A) to connect the PRO-Verter to the Power Hub 3500 using the ports illustrated in Figure 32.

  • Page 41: Connect Power Hub 3500 To Pdm 3000

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS e Connect Power Hub 3500 to PDM 3000 Use an Inter-Connect Cable (A) to connect the Power Hub 3500 to the PDM 3000 using the ports illustrated in Figure 33. The Inter-Connect ports on the left front of the Power Hub are equal; use either one.

  • Page 42: Connect Pdm 3000 To Pdu And Tower

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS f Connect PDM 3000 to PDU and Tower Use cables F and G to connect the PDM 3000 to the Tower and PDU respectively. These cables are not supplied by Solar Sitk.

  • Page 43: Connect Pv Arrays To Power Hub 3500

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS g Connect PV arrays to Power Hub 3500 Use a Solar “Y” Cable to connect up to two (2) PV arrays to a single (1) Solar Input Only port. Note there are three (3) solar chargers in the Power Hub 3500.

  • Page 44: Secure Pv Arrays To The Ground

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS h Secure PV Arrays to the Ground WARNING Failure to properly secure the PV arrays to the surface with sandbags could result in PV panel damage, injury, or death in high winds. Tent stakes should be used in addition to sandbags when possible.

  • Page 45: Connect Pro-Verter To 120 Vac Loads (Optional)

    Connect loads that require regulated 28 VDC output. The maximum output from this connection is 7.8 A or 220 W. A custom cable is required; contact Solar Stik for details. Turn off load power switches to prevent them from drawing power during System setup. Do not attempt to power the PDU or Tower from this connection.

  • Page 46: Connect Pv Array(S) To Pro-Verter (Optional)

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS k Connect PV Array(s) to PRO-Verter (Optional) Connect the PV array(s)/Solar Cable to the PRO-Verter Solar Only port on the front of the PRO- Verter. Note: PV arrays up to 880 W can be connected to the PRO-Verter*.

  • Page 47: System Activation And Initialization A Activate The Hps

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 3 System Activation and Initialization a Activate the HPS Turn on ESM main power switches. Turn on PRO-Verter user interface. Turn on the appropriate AC input breakers on the Faceplate.

  • Page 48: Program Pro-Verter To Match Ac Source Output Current

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS c Program PRO-Verter to Match AC Source Output Current Set the “Grid Max Current” setting to the same value as the maximum continuous output current of the AC grid power source connected to the PRO-Verter. Set “Gen Max Current” value using the recommended settings in Table 1 below.

  • Page 49: Initiate System Cycling

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS d Initiate System Cycling 1 Toggle Generator Control switch(es) to ON position to start generator(s). Once generator has run for two(2) minutes, AC input should be qualified.

  • Page 50: Pdm 3000: Pdu And/Or Tower Operation

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 4 PDM 3000: PDU and/or Tower Operation • After the Hybrid Power System is cycling, turn on PDM 3000 breaker(s) to support required circuit(s) (Tower and/or PDU).

  • Page 51: Pro-Verter Operating Modes

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter Operating Modes When the PRO-Verter is operating normally, the user interface will display the name of the operating mode and values of operating parameters. Because all the operating parameters associated with a particular operating mode cannot be displayed in one screen, multiple screens are available that can be accessed using the UP and DOWN keys.

  • Page 52: Monitor System Activity

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Monitor System Activity The System will be in standby, charging or inverting mode most of the time it is in operation. Scrolling down through the windows below the home screen provides additional, helpful, System status information.

  • Page 53: User Interfaces And Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS User Interfaces and Settings Operating the PRO-Verter User Interface Figure 42. PRO-Verter user interface power and navigation buttons • On/Off Key—The On/Off Key is used for switching on/off the PRO-Verter and also to enter/exit Standby mode.

  • Page 54: Pro-Verter Status And Alarm Leds

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter Status and Alarm LEDs The Status LED indicates the operating status of the PRO-Verter; the Alarm LED indicates a fault has occurred; specific information about the fault is reported on the user interface LCD screen.

  • Page 55: Pro-Verter Programmable Settings Navigating "Select Group" And "Select Parameter" Menu Maps

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter Programmable Settings Navigating “Select Group” and “Select Parameter” Menu Maps The ENTER key is used to enter “Select Group” menu map from any operating mode screen.

  • Page 56: Parameter Groups: Pro-Verter Programmable Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Parameter Groups: PRO-Verter Programmable Settings Parameter groups are the top-level categories of PRO-Verter programming. Table 4. Programmable Parameter Groups: Descriptions List of Parameter Groups 1 to 7...

  • Page 57: Charge Curve Programmable Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Please contact Solar Stik Technical Support before changing settings other than the clock or the AC Input settings. These settings are highlighted orange in the tables that follow.

  • Page 58: Input Setting Programmable Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS GROUP 1: CHARGE CURVE (Continued from previous page) Parameter Parameter Value Description 1 = lithium iron N/A. A CC/CV charging profile appropriate for LiFePO batteries has BATTERY TYPE phosphate been programmed.

  • Page 59: Input Low Limit Programmable Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Input Low Limit Programmable Settings Table 7. Parameters for Grid/Generator Input Low Voltage Level GROUP 3: INPUT LOW LIMIT Parameter Setting Value Description This is the reset voltage at which the PRO-Verter will revert to Charging RESET VOLTAGE 105.0 V...

  • Page 60: Other Functions Programmable Settings

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Other Functions Programmable Settings Table 9. Power Saving/Alarm/Remote Switch/Multi-function Relay/etc. GROUP 5: OTHER FUNCTIONS Group Setting Value Description POWER SAVING 0 = Disable Enable or disable Power Saving mode when in Inverting mode.

  • Page 61: Saving/Uploading Programmed Parameters Saving Programmed Pro-Verter Parameters To Sd Card

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Saving/Uploading Programmed Parameters Saving Programmed PRO-Verter Parameters to SD Card All the programmed parameters can be saved on an SD card (FAT 16/FAT 32 format, up to 16 GB capacity).

  • Page 62: Pro-Verter S 3000 Data Logging

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter S 3000 Data Logging An SD card may be used to log operating information. • When the SD card is inserted into the SD card slot, data logging is activated automatically (it will be disabled only if programmable setting has been changed to “0 = Disable”).
  • Page 63 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS The figure below shows an example of one of the file’s contents opened with a general purpose text reader. The second row shows data fields separated by semicolon (“;”). The third row onwards shows the status of the data fields at time interval equal to the programmed value of Data Log Time.
  • Page 64 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Text Import Wizard – Step 1 will be shown. Choose “Delimited” file type. Text Import Wizard – Step 2 will appear. Choose “Semicolon” and click Finish button.
  • Page 65 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Data will be displayed on a worksheet, with the log data stored in columns and rows. ® December 2020 Solar Stik , Inc. PRELIMINARY...

  • Page 66: The Power Hub 3500 User Interface

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS The Power Hub 3500 User Interface The user interface consists of an LCD screen and buttons for navigating Pages, Menu, and submenu items. Using the buttons and navigating the contents is simple and highly intuitive.

  • Page 67: Menu Button

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Battery Icon: Reports battery SOC, voltage, and net current to/from the System battery. The SOC may be reported as “--” until the System batteries cycle enough to “learn” how to calculate accurately the SOC.

  • Page 68: Monitoring Pv Power: Current And Historical

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Monitoring PV Power: Current and Historical Press the Menu button one time to display the device list. The window that will appear is illustrated below. Solar Charger #1 and #2 will appear in lines 2–3. Use the Up/Down navigation buttons to highlight the any of the solar chargers.

  • Page 69: Monitoring System Batteries: Current And Historical

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Monitoring System Batteries: Current and Historical Press the Menu button one time to display the device list. The window that will appear is illustrated below. The Battery Monitor will be the first device listed. Values for the current battery SOC, DC bus voltage, and current (amps) will appear in the fields on that line.

  • Page 70: Heat And Derating

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Heat and Derating The function and efficiency of all electronic equipment is related to and dependent upon the temperature at which it is operating. All equipment performs optimally within a narrow temperature range and less so as the temperature exceeds the upper end of that range.

  • Page 71: Power Hub User Interface Settings Menus

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Power Hub User Interface Settings Menus Settings are accessed from the device list. The settings menus contain several parameters that may need to be changed during the course of normal operation. Many of the options are not relevant to the Power Hub.
  • Page 72 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS VRM online portal Time Settings (Part 2) Time Logging enabled Enabled > General XXXXXXXXX VRM Portal ID > Firmware 15 min Log interval > Date & Time Last contact >...

  • Page 73: Troubleshooting Procedures

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS TROUBLESHOOTING PROCEDURES PRO-Verter/System Troubleshooting Generator Fault/Failure If one (1) of two (2) generators running in tandem fails: • Restart the generator or • If the generator will not restart immediately, reprogram the PRO-Verter AC input setting to half the value for two (2) generators in tandem.

  • Page 74: Pro-Verter Fault Messages And Troubleshooting Guides

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PRO-Verter Fault Messages and Troubleshooting Guides Table 12. Fault Messages Symptoms and Troubleshooting Fault Messages and Troubleshooting Guide Fault Message Symptoms and Troubleshooting PRO-Verter is in Fault mode because the battery voltage has dropped to the set lower threshold of Batt Low Voltage.
  • Page 75 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Fault Messages and Troubleshooting Guide Fault Message Symptoms and Troubleshooting The PRO-Verter is in FAULT MODE because the battery voltage has risen to the programmed upper threshold of “BATT OVER VOLTAGE”.
  • Page 76 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Fault Messages and Troubleshooting Guide Fault Message Symptoms and Troubleshooting The PRO-Verter is in Fault mode because of overload to the inverter: • There will be no AC output because the Inverter will be switched off. The blue Status LED will be switched off and the red Fault LED will be steady on.
  • Page 77 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Fault Messages and Troubleshooting Guide Fault Message Symptoms and Troubleshooting The PRO-Verter is in Fault mode because the internal heat sink in the PRO-Verter has overheated to 70°C.

  • Page 78: Power Hub 3500 Troubleshooting Procedures Power Hub Will Not Power Up

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Power Hub 3500 Troubleshooting Procedures Power Hub Will Not Power Up If the Power Hub 3500 is not powered up, it probably is not connected to an active 24 VDC battery and/or there is no PV input.
  • Page 79 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Step 1 Create a user account 1 Go to https://vrm.victronenergy.com. 2 Click ‘Register for Free’. 3 Complete all the requested information. 4 A confirmation email will arrive to the registered account with a link to activate your account.

  • Page 80: Power Hub 3500 Data Logging And Remote Monitoring

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Power Hub 3500 Data Logging and Remote Monitoring Performance and Troubleshooting The Power Hub user interface monitors and reports Power Hub-,PV-, and battery-related data in real time. These data are also stored in the user interface and provide a historical record of these events over time.

  • Page 81: Microsd Card Formatting

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS When the storage device is full, no more data will be logged. This is due to the nature of Sqlite (a software library and file type) files. Removing data from the Sqlite database doesn’t free up usable disk space, and because of internal fragmentation, it doesn’t guarantee more data storage.

  • Page 82: Solar Charge Controller Error Codes

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Solar Charge Controller Error Codes Detailed error codes can be read with a user interface. The vast majority of these errors will not be encountered when the Power Hub is operating in concert with other HPS components.
  • Page 83 • Error 39: The Power Hub will automatically resume operation once the battery voltage drops below the max charge level for 1 minute. If the error persists the one or more solar charge controller is probably faulty. Contact Solar Stik Technical Support.
  • Page 84 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Err 65 - Communication warning Communication with one of the paralleled controllers in the Power Hub was lost. To clear the warning, cycle the power to the Power Hub.

  • Page 85: Maintenance Instructions 24Vdc Pro-Verter S 3000 Pmcs

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS MAINTENANCE INSTRUCTIONS 24VDC PRO-Verter S 3000 PMCS Table 14. 24VDC PRO-Verter S 3000-120 PMCS Item to be Item # Inspected Interval Procedures Non-mission Capable 1. Inspect case for visible damage...

  • Page 86: Figure 51. Replacing Pro-Verter Filter (Left); Cleaning A Pro-Verter Filter (Right)

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 2 Remove and inspect the filter. Replace the filter if it is damaged (arrows in Figure 51). If the filter is in good shape, clean it by rinsing it with water to remove the particulate matter and dry it.

  • Page 87: 24Vdc Power Hub 3500 Pmcs

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS 24VDC Power Hub 3500 PMCS Table 15. 24VDC Power Hub 2400 PMCS Item to be Item # Inspected Interval Procedures Non-mission Capable 1. Inspect case for visible damage ~If the case is broken or split or and missing items.

  • Page 88: Pdm 3000 Pmcs

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS PDM 3000 PMCS The PDM 3000 case is sealed. No maintenance of internal parts is required or advised. Table 16. PDM 3000 PMCS Item to be Item #...

  • Page 89: Locking Component Cases To Prevent Tampering

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Locking Component Cases to Prevent Tampering The Power Hub 3500 can be secured with a padlock to deter tampering. Four (4) latches allow the case to be sealed to prevent damage to the internal components from environmental factors.

  • Page 90: Transporting Components

    System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS Transporting Components The Power Hub and PDM transport like a briefcase using the case handles (arrows). The PRO-Verter has wheels and an extendible pull handle, enabling it to roll easily on appropriate surfaces. There are no transport restrictions for these components, which are safe for all modes of transportation, including land, sea, and air.

  • Page 91: Warranty And Returns Return Material Authorization

    1 Solar Stik warrants, unless otherwise agreed to between buyer and seller (Solar Stik, Inc.), for a period of one (1) year from Solar Stik’s delivery of such Products, the Products shall be free from defects in materials and workmanship and shall conform to the contractual specifications or to specification sheet of the Product.
  • Page 92 System Setup and Operation Manual for the Solar Stik G-BOSS E Light HPS ® December 2020 Solar Stik , Inc. PRELIMINARY...

  • Page 93: About Solar Stik, Inc

    • Solar Stik New Equipment Training (on site) teaches Hybrid System configuration options with hands-on deployment of actual systems to enhance student understanding. Solar Stik Training Courses are tailored to the specific needs of the students. To schedule Solar Stik Training or to learn more about the curriculum, please contact us.

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