Solar Stik G-BOSS E LIGHT Manuals

Manuals and User Guides for Solar Stik G-BOSS E LIGHT. We have 1 Solar Stik G-BOSS E LIGHT manual available for free PDF download: Operation And Maintenance Manual

Solar Stik G-BOSS E LIGHT Operation And Maintenance Manual (93 pages)

HYBRID POWER SYSTEM SETUP, OPERATION AND MAINTENANCE MANUAL

Brand: Solar Stik | Category: Power Supply | Size: 3 MB

Table of Contents
2
General Information, Equipment Description, and Theory of Operation
7
Introduction to Hybrid Power Systems
7
The HPS Flexible Open Architecture
7
Important Safety Information and Instructions
8
Safety Information Labels
8
Fire Hazard
9
Recommended Fire Extinguisher
9
Electric Shock Hazard
10
Grounding the System
10
Figure 1. PRO-Verter Grounding Lug
10
Environmental and Handling Precautions
11
Wind
11
Water
11
Impact
11
Dust/Foreign Object Intrusion
11
Heat
11
Theory of Operation
12
Models of Operation
12
DC-Only/Inverter (Automatic Functions)
12
Hybrid (Automatic Functions)
12
Peak Power Delivery (Manual Functions)
12
UPS (Automatic Functions)
13
The HPS Architecture, Function, and Operation
13
Energy Storage-The Foundation of the HPS
13
Minimum Battery Capacity Required for Optimal System Operation
14
System Cycling
14
Load Prioritization
15
Real-Time Load Management
15
Overload" Conditions
16
Scaling and Modifying the HPS
17
PRO-Verter Stacking Example
17
Figure 2. Example-Stacking PRO-Verters
17
Power Hub Stacking Example
18
Scaling Energy Storage Capacity Example
18
Figure 3. Example-Stacking Power Hubs
18
Figure 4. Connecting Li Expander Paks Using Inter-Connect Strips and Inter-Connect Cables
18
Equipment Description
19
The Inter-Connect System
19
The Standard Inter-Connect Plug
20
Figure 5. Inter-Connect Plug
20
24 VDC Power Distribution Module (PDM) 3000 Description
21
PDM Connections
21
Figure 6. PDM Front
21
Figure 7. PDM Left Side
21
Figure 8. PDM Right Side
22
Figure 9. PDM Bottom
22
PDM Information Plate (I-Plate)
23
Figure 10. PDM Top, I-Plate, Specs, and Cautions
23
24VDC Power Hub 3500 Description Power Hub Connection Ports and Vents
24
Figure 11. Overview of Power Hub Connections
24
Figure 12. Power Hub Front-DC Output and Communications
24
Figure 13. Power Hub Right Side-Regulated 24 VDC Input and NATO Connector
25
Figure 14. Power Hub Left Side-Solar-Only Ports
25
Power Hub Internal Cooling
26
Power Hub I-Plate
26
Figure 15. Power Hub Rear Side-Air Intake Vent
26
Figure 16. Power Hub I-Plate
26
Power Hub Faceplate
27
Figure 17. Power Hub Faceplate
27
PRO-Verter S 3000 AGS Description PRO-Verter Connection Ports and Vents
28
Figure 18. PRO-Verter Front Side
28
Figure 19. PRO-Verter Rear Side
28
Figure 20. PRO-Verter Right Side
29
Figure 21. PRO-Verter Left Side
29
PRO-Verter Faceplate
30
Figure 22. PRO-Verter Faceplate Features
30
PRO-Verter I-Plate
32
Figure 23. PRO-Verter I-Plate
32
Operator Instructions
33
Identify Location for System Components
33
Component Shading
33
Minimize Potential for Water and Dust Intrusion
33
Figure 24. Working-Space Distance for the PV Array and the PRO-Verter
33
Connect System Components G-BOSS E Light System Connection Diagram
34
Inventory: Light System
34
Figure 25. G-BOSS E Light Connection Diagram and Kit Inventory
34
Connect PRO-Verter to Energy Storage Modules
35
Figure 26. PRO-Verter to ESM Connections for G-BOSS E Light
35
Connect PRO-Verter to AC Power Source(S)
36
Compatible Generator Options
36
Figure 27. PRO-Verter(S) to AC Power Input Connections
36
Figure 28. Compatible Generator Options
36
Connect PRO-Verter to Generator Comms Cables
37
MEP-802A and MEP-831 TQG
37
Figure 29. MEP-831A and MEP-802A Gen Comm Cable Connections
37
II Defender 1 Kw and Ranger 2 Kw Mpgs
38
Figure 30. Defender 1 Kw and Ranger 2 Kw Gen Comm Cable Connections
38
How to Connect Two (2) Mpgs in Parallel to the PRO-Verter
39
Figure 31. Connecting Two 1 Kw Generators in Parallel with the "Y" AC Power Cable
39
Connect PRO-Verter to Power Hub 3500
40
Figure 32. PRO-Verter to Power Hub Connection
40
Connect Power Hub 3500 to PDM 3000
41
Figure 33. Power Hub to PDM Connection
41
Connect PDM 3000 to PDU and Tower
42
Figure 34. PDM to Tower and PDU Connections
42
Connect PV Arrays to Power Hub 3500
43
Figure 35. Connect PV Arrays to Power Hub
43
Secure PV Arrays to the Ground
44
Connect PRO-Verter to 120 VAC Loads (Optional)
45
Connect Loads Requiring Regulated 28 VDC Output (Optional)
45
Figure 36. PRO-Verter AC Power Output Ports
45
Figure 37. PRO-Verter Regulated DC Power Output Port
45
Connect PV Array(S) to PRO-Verter (Optional)
46
Figure 38. PV Array to PRO-Verter Connection
46
Figure 39. PRO-Verter Power Specifications for PV Arrays
46
System Activation and Initialization a Activate the HPS
47
Set PRO-Verter Date and Time
47
Program PRO-Verter to Match AC Source Output Current
48
Recommended Generator AC Input Settings and Loads
48
Table 1. AC Power Input Settings for Generators
48
Initiate System Cycling
49
What to Watch for as the System Is Starting
49
Generator Control Switches
49
Figure 40. Generator Mode Control Switches and Leds
49
PDM 3000: PDU And/Or Tower Operation
50
System Deactivation
50
PRO-Verter Operating Modes
51
Table 2. Operating Modes: Descriptions
51
Monitor System Activity
52
Figure 41. System Metrics Available in Standby, Charging and Inverting Modes
52
User Interfaces and Settings
53
Operating the PRO-Verter User Interface
53
Figure 42. PRO-Verter User Interface Power and Navigation Buttons
53
PRO-Verter Status and Alarm Leds
54
Figure 43. PRO-Verter S 3000 User Interface
54
Table 3. User Interface LED Indicators
54
PRO-Verter Programmable Settings Navigating "Select Group" and "Select Parameter" Menu Maps
55
Parameter Groups: PRO-Verter Programmable Settings
56
Table 4. Programmable Parameter Groups: Descriptions
56
Charge Curve Programmable Settings
57
Table 5. Parameters for Battery Charging/Battery Protection
57
Input Setting Programmable Settings
58
Table 6. Parameters for Grid/Generator Input Current Level, Frequency Range
58
Input Low Limit Programmable Settings
59
Input High Limit Programmable Settings
59
Table 7. Parameters for Grid/Generator Input Low Voltage Level
59
Table 8. Parameters for Grid/Generator Input High Voltage Level
59
Other Functions Programmable Settings
60
PRO-Verter Clock Time Setting
60
Stop SD Card Command
60
Table 9. Power Saving/Alarm/Remote Switch/Multi-Function Relay/Etc
60
Table 10. Local Time Clock Setting
60
Table 11. Instructions to Remove SD Card from PRO-Verter User Interface
60
Saving/Uploading Programmed Parameters Saving Programmed PRO-Verter Parameters to SD Card
61
Uploading Saved PRO-Verter Parameters from SD Card
61
PRO-Verter S 3000 Data Logging
62
Data Log Files: Viewing Data Log Files Using Excel
62
The Power Hub 3500 User Interface
66
Pages Button
66
Figure 44. LCD User Interface and Navigation Guide
66
Figure 45. Data Views Displayed in "Pages
66
Menu Button
67
Device List: Power Hub Circuits
67
Figure 46. Device List on User Interface
67
Monitoring PV Power: Current and Historical
68
PV Power: Understanding Reported Values
68
Monitoring System Batteries: Current and Historical
69
Heat and Derating
70
Causes of Overheating
70
Power Hub Internal Cooling
70
Power Hub Internal Temperature Report
70
Figure 47. Power Hub Internal Temperature Report on User Interface
70
Power Hub User Interface Settings Menus
71
Troubleshooting Procedures
73
PRO-Verter/System Troubleshooting
73
Generator Fault/Failure
73
Clearing PRO-Verter Faults
73
System Recovery with Overdischarged Batteries
73
PRO-Verter Fault Messages and Troubleshooting Guides
74
Table 12. Fault Messages Symptoms and Troubleshooting
74
Power Hub 3500 Troubleshooting Procedures Power Hub will Not Power up
78
Performance Issues, Causes, and Solutions
78
Table 13. Symptoms and Solutions for the most Common Power Hub Issues
78
Power Hub 3500 Data Logging and Remote Monitoring
80
Performance and Troubleshooting
80
Data Storage and Retrieval
80
Figure 48. Micro SD Card Port Location
80
Microsd Card Formatting
81
Power Hub Remote Monitoring
81
Solar Charge Controller Error Codes
82
MAINTENANCE INSTRUCTIONS 24VDC PRO-Verter S 3000 PMCS
85
PRO-Verter Filter Removal and Cleaning or Replacement
85
Figure 49. Fastener Locations on Vent Shroud (Upgraded/New Version)
85
Figure 50. Removed Vent Shroud to Access the Louvered Vent Cover
85
Table 14. 24VDC PRO-Verter S 3000-120 PMCS
85
Figure 51. Replacing PRO-Verter Filter (Left); Cleaning a PRO-Verter Filter (Right)
86
24VDC Power Hub 3500 PMCS
87
Power Hub Filter Removal and Cleaning or Replacement
87
Figure 52. Cleaning the Air Intake Filter
87
Table 15. 24VDC Power Hub 2400 PMCS
87
Pdm 3000 Pmcs
88
Figure 53. PDM 3000 Bottom Side
88
Table 16. PDM 3000 PMCS
88
Locking Component Cases to Prevent Tampering
89
Figure 54. Steel-Reinforced Padlock Holes
89
Figure 55. Lock Securing Power Hub Lid
89
Transporting Components
90
Figure 56. Component Transportation-Wheels and Handles
90
Warranty and Returns Return Material Authorization
91
Warranty
91
About Solar Stik, Inc
93
Contact
93

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