Zoeller 404/4404 Owner's Manual

Zoeller 404/4404 Owner's Manual

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NOTICE TO INSTALLER: Instructions must remain with installation.
Your Peace of Mind is Our Top Priority
Product information presented
here reflects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
Register your
Zoeller Pump Company
Product on our website:
http://reg.zoellerpumps.com/
Congratulations on the purchase of the Zoeller 400/4400 series
submersible pump. For over fifty years the name Zoeller has rep-
resented the standard for submersible sump and sewage pumps.
The same high quality workmanship and easy maintenance design
has been incorporated into this line of heavy-duty solids-handling
submersible sewage pumps. This Zoeller pump will provide years of
trouble-free service when installed according to the manufacturers'
recommendations.

Table of Contents

Safety Instructions .......................................................................... 1
Limited Warranty............................................................................. 2
Service Checklist ............................................................................ 2
Preinstallation Information .............................................................. 3
Pump Performance Data ................................................................ 4
Typical Dewatering Installation ....................................................... 4
Typical Sewage Installation ........................................................... 4
Pump Wiring Instructions ................................................................ 5
Operation ........................................................................................ 6
Maintenance ................................................................................... 6
Replacement Parts ......................................................................... 7
Owner's Information
Model Number: _______________ Date Code: _______________
 Simplex  Panel P/N ______________________________
 Duplex  Rail System P/N ________________________
Job Name: ____________________________________________
Dealer: _______________________________________________
Date of Purchase: ______________________________________
Contractor: ____________________________________________
Date of Installation: _____________________________________
System Readings During Operation: Voltage _____ Amps _____
®
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
OWNER'S MANUAL
MODEL 404/4404 AND 405/4405
© Copyright 2016 Zoeller
®
This manual incorporates the installation, operation, main-
tenance, and service instructions into one document to aid in the
ownership of a Zoeller submersible sewage product. Please read
and review this manual before installing the product. Many items
contained within, when followed correctly, will not only ensure a long
and problem-free life for the pump, but also save time and money
during installation. Should further assistance be necessary please
call our Technical Service Department at 1-800-928-PUMP.

Safety Instructions

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR
PROPERTY DAMAGE, READ AND FOLLOW ALL SAFETY
STRUCTIONS IN MANUAL AND ON PUMP.
THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION
AND OPERATION OF THIS UNIT AND MUST BE KEPT WITH
THE PUMP.
This is a SAFETY ALERT SYMBOL.
When you see this symbol on the pump or in the
manual, look for one of the following signal words
and be alert to the potential for personal injury or
property damage.
Warns of hazards that WILL cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause serious personal
injury, death or major property damage.
Warns of hazards that CAN cause personal injury
CAUTION
or property damage.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE
VERY IMPORTANT AND MUST BE FOLLOWED.
THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS
PRIOR TO PERFORMING ANY WORK ON THIS PUMP.
MAINTAIN ALL SAFETY DECALS.
NOTE: Pumps with the "UL" mark and pumps with the "US" mark
are tested to UL Standard UL778. CSA Certified pumps are
certified to CSA Standard C22.2 No. 108.
REFER TO WARRANTY ON PAGE 2.
Co. All rights reserved.
®
FM0937
0216
Supersedes
1014
visit our web site:
www.zoeller.com
IN-

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Summary of Contents for Zoeller 404/4404

  • Page 1 Congratulations on the purchase of the Zoeller 400/4400 series This manual incorporates the installation, operation, main- submersible pump. For over fifty years the name Zoeller has rep- tenance, and service instructions into one document to aid in the resented the standard for submersible sump and sewage pumps.
  • Page 2 If the above checklist does not uncover the problem, consult the factory - Do not attempt to service or otherwise disassemble pump. Service must be by Zoeller Authorized Service Stations. © Copyright 2016 Zoeller Co. All rights reserved.
  • Page 3 3" SOLIDS CAPACITY Feet Meters Gal. Liters Gal. Liters 1136 1367 1003 1234 1075 405/4405 10.7 Shut-off Head: 33 ft.(10.1m) 38 ft.(11.6m) 012116 404/4404 GALLONS LITERS 1000 1200 1400 FLOW PER MINUTE © Copyright 2016 Zoeller Co. All rights reserved. ®...
  • Page 4 1. Electrical wiring and protection must be in accordance with the National Electrical Code, and any other applicable state and local electrical requirements. 2. Install proper full flow check valve, equal to Zoeller Pump Company P/N 30-0160 (3”) or P/N 30-0170 (4”) preferably just above the basin.
  • Page 5 WD405 - 230V, 1 PH, 60 HZ WH4405 - 200/208V, 1 PH, 60 HZ secure the float switch properly and obtain the proper tether to customize the on-off cycle to each application. © Copyright 2016 Zoeller Co. All rights reserved. ®...
  • Page 6 Operation Once the above has been verified proceed with the following checks: GENERAL Zoeller pumps are lubricated and tested at the factory prior to shipment and • Pump power cables properly connected to panel. require minimum pre-start-up maintenance. • Float cables properly connected to panel.
  • Page 7 The following parts lists are provided for ordering service parts. Consult factory for specific part numbers. Please have pump model number and date code for immediate service. All repair and service should be preformed by a Zoeller Pump Company authorized service station.
  • Page 8 "WD" MODEL SENSOR "I" MODEL CORDAGE DOUBLE SEAL ONLY "J", "F", "G" "J", "F", "G" & "BA" MODELS & "BA" MODELS 12 & 14 GA. 16 & 18 GA. "XE" MODEL SK1814 © Copyright 2016 Zoeller Co. All rights reserved. ®...

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