Page 1 570NXT Tier 4 Tractor Loader PIN NCC570600 and above OPERATOR’S MANUAL Part number 47492950 edition English April 2013 Replaces part number 84587648...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Intended use................1-1 CNH America LLC technical manuals .
Page 3 OPERATOR'S SEAT Operator seat ................3-2 FORWARD CONTROLS Front controls .
Page 4 RECOVERY TRANSPORT Towing the machine ..............5-3 6 WORKING OPERATIONS GENERAL INFORMATION Display brightness .
Page 5 MAINTENANCE CHART Maintenance Chart ..............7-23 At warning message display Engine air filters .
Page 6 Rear axle breather..............7-64 Rear axle drive shaft .
Page 7 Telematics - Overview with Case SiteWatch™ ........
Page 9: General Information
Make sure the machine is suitably equipped for the type of work to be performed. Your CASE CONSTRUCTION Dealer is available for any further information. They will also provide any after-sales service you may need, and genuine CASE CONSTRUCTION spare parts, your guar- antee of quality and match.
Page 10: Cnh America Llc Technical Manuals
1 - GENERAL INFORMATION CNH America LLC technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for Operator's Manuals, Parts Catalogs, Service Manuals, and maintenance records.
Page 11: Electro-Magnetic Compatibility (Emc)
1 - GENERAL INFORMATION Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: •...
Page 12: Read The Operator's Manual
1 - GENERAL INFORMATION Read the Operator's Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator: • is instructed in safe and proper use of the machine. • reads and understands the manual(s) pertaining to the machine. •...
Page 13: Right, Left, Front And Rear Of The Machine
1 - GENERAL INFORMATION Right, left, front and rear of the machine The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator's seat. RAIL12UTL0136FA 1. Left-hand side 2.
Page 14: Component Identification
1 - GENERAL INFORMATION Component Identification Left side of machine RAPH12UTL0116GA 1. Loader bucket 2. Bucket cylinders 3. Hand holds 4. Canopy with optional beacon (cab not shown) 5. Three point hitch with optional box grader 6. Fuel tank with entry step 7.
Page 15 1 - GENERAL INFORMATION Right side of machine RAPH12UTL0113GA 1. Operator platform 2. Hand holds (only one on the right hand side) 3. Exhaust stack 4. Hydraulic tank 5. Tool box (optional equipment) 6. Battery compartment Rear of machine 1. Auxiliary hydraulic ports with flow control regulator 2.
Page 16 1 - GENERAL INFORMATION Right side console RAPH12UTL0110GA 1. Loader control with clutch cutout and differential push buttons 2. Electronic hand throttle (if equipped) 3. Vandal lock-up cover (optional equipment on canopy machines only) 4. Console controls and switches 5. Three point hitch mode control switch 6.
Page 17: Product Identification Number (Pin)
1 - GENERAL INFORMATION Product Identification Number (PIN) Record the machine and Product Identification Numbers (PIN). If needed, provide these numbers to your dealer when you require parts or information for your machine. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place.
Page 18 1 - GENERAL INFORMATION Roll-Over Protective Structure (ROPS) — Locate the PIN plate on the upper left-hand side of the ROPS frame. RCPH09TLB002AAF Engine Locate the PIN plate on the left-hand side of the oil pan near the fuel water separator. RAPH12FRK0250AA Transmission Locate the PIN plate on the right-hand side of the trans-...
Page 19 1 - GENERAL INFORMATION Front axle — Four wheel drive (4WD) Locate the PIN plate on the left-hand rear side of the front axle. RAPH12UTL0202AA Rear axle Locate the PIN plate on the left-hand front side of the rear axle. RAPH12FRK0276AA Loader bucket Not shown...
Page 20 • Allow the regeneration to finish before shutting the machine off. Finding a Diesel Particulate Filter (DPF) cleaning facility To find a CASE CONSTRUCTION dealer that is fully equipped to service your DPF system, please call the number below. 1-12...
Page 21 The engine owner has responsibility to perform all the required maintenance listed in the Owner's Manual. CASE CONSTRUCTION will not deny an emission warranty claim solely because no record of maintenance exists; however, a claim may be denied if failure to perform maintenance resulted in the failure of a warranted part.
Page 22 • Claims involving the inspection or reconditioning of units after storage or prior use. • Repairs arising from service performed by agents not approved by CASE CONSTRUCTION. • Repairs arising from any unauthorized modification to the product or the use of non- CASE CONSTRUCTION parts, implements or attachments.
Page 23 1 - GENERAL INFORMATION Symbol Definition < Less than > Greater than Milligrams per kilogram mg/kg 1-15...
Page 24 1 - GENERAL INFORMATION 1-16...
Page 25: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine safety signs, you will find the signal words DANGER, WARNING, and CAU- TION followed by special instructions.
Page 26: Safety Rules - California Proposition 65 Warning
2 - SAFETY INFORMATION Safety rules - California Proposition 65 Warning RCIL08CCH001EAA California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. Battery posts, terminals and related accessories contain lead and lead compounds.
Page 27: Safety Rules - General
2 - SAFETY INFORMATION Safety rules - General Understand that your safety and the safety of other workers or bystanders is measured by how you service and oper- ate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK.
Page 28: Safety Rules - Basic Operating
2 - SAFETY INFORMATION Safety rules - Basic operating WARNING Escaping fluid! Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per- forming work on the hydraulic system.
Page 29: Safety Rules - Battery
2 - SAFETY INFORMATION • Before leaving the vehicle: • In a rare circumstance when the engine must be run- ning without an operator in the cab, take these precau- • Park the vehicle on a hard, level surface. tions: •...
Page 30: Safety Rules - Electrical Storm Safety
2 - SAFETY INFORMATION Safety rules - Electrical storm safety • Do no operate machine during an electrical storm. • If an electrical storm should strike during operation, re- main in the cab. Do not leave cab or operator's plat- •...
Page 31: Safety Rules - Fuel Handling Precautions
2 - SAFETY INFORMATION Safety rules - Fuel handling precautions • Do not smoke or permit open flames while fueling or • Tighten the fuel tank cap securely. Should the fuel near fueling operations. cap be lost, replace it only with the original manufac- turer's approved cap.
Page 32: Safety Rules - General Maintenance Precautions
2 - SAFETY INFORMATION • Do not lift load higher than necessary. Lower loads to • Equipment and associated loads can block visibility and transport. Remember to leave appropriate clearance to cause an accident. Do not operate with insufficient vis- the ground or other obstacles.
Page 33: Safety Rules - Mounting And Dismounting
2 - SAFETY INFORMATION Safety rules - Mounting and dismounting • Face the machine when mounting and dismounting. • Do not use the steering wheel or other controls or ac- cessories as hand holds when entering or exiting the • Mount and dismount the machine only at designated cab or operator's platform.
Page 34: Safety Rules - Specific Precautions To This Machine
2 - SAFETY INFORMATION Safety rules - Specific precautions to this machine • Keep the load or tool as low as possible while moving • You must know which circuits have accumulators and the machine around the work site. how to release pressure properly. •...
Page 35: Safety Rules - Utility Precautions
2 - SAFETY INFORMATION Safety rules - Utility precautions Water Blue • During operation it is likely that you will be working Sewer Green/Brown around or near buried utility lines which may include, but are not limited to: Proposed excavation White Surveying Pink...
Page 36: Safety Rules - Wheels And Tires
2 - SAFETY INFORMATION Safety rules - Wheels and tires DANGER Explosion hazard! Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosen- ing the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.
Page 37: Safety Rules - Roll Over Protective Structure (Rops)
2 - SAFETY INFORMATION Safety rules - Roll Over Protective Structure (ROPS) DANGER Crushing hazard! DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove the ROPS only for service or replacement. Failure to comply will result in death or serious injury. D0032A Your machine is equipped with a ROPS (cab or canopy) protective structure.
Page 38: Safety Rules - Seat Belt
2 - SAFETY INFORMATION Safety rules - Seat belt WARNING Roll-over hazard! Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS) cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it is properly used and maintained.
Page 39: Safety Signs
2 - SAFETY INFORMATION Safety signs The following safety signs are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these safety signs before operating your machine. Keep safety signs clean and legible.
Page 40 2 - SAFETY INFORMATION Operator’s manual IMPORTANT Before operating, read all operator manual(s), safety and instructional signs on this machine. It is your responsibility to follow all laws and regulations and to follow and instructions in the Operators Manual. See your local dealer for additional Operators Manuals, Parts Manuals and Service Manuals.
Page 41 2 - SAFETY INFORMATION Crush hazard WARNING Crush hazard. If you service machine with the loader lift arms raised, always use the support strut. 1 Empty the loader bucket, raise the loader lift arms to maximum height and stop the engine. 2 Remove the rear pin from the support strut and lower the support strut onto the cylinder rod.
Page 42 2 - SAFETY INFORMATION Ultra Low Sulfur Fuel Only Ultra Low Sulfur Fuel Only Quantity: 1 English 87493418 Spanish 84319035 French Canadian 84319035 87493418 (4) Located on the front side of the fuel tank. RAPH12UTL0030AA 2-18...
Page 43 2 - SAFETY INFORMATION Hot liquid under pressure WARNING Hot liquid under pressure hazard. Service when cool. Failure to comply could result in death or serious injury. Quantity: 1 English 384258A1 Spanish 398570A1 French Canadian 398571A1 384258A1 (5) Located below coolant deaeration reservoir. RAPH12UTL0033AA 2-19...
Page 44 2 - SAFETY INFORMATION Entanglement hazard WARNING Entanglement hazard. Keep clear or stop engine before servicing. Failure to comply could result in death or serious injury. Quantity: 2 English 384267A1 Spanish 398580A1 French Canadian 398581A1 384267A1 (6) Located on left-hand side of frame rail. RAPH12UTL0033AA (6) Located on right-hand side of frame rail.
Page 45 2 - SAFETY INFORMATION Fuel under pressure WARNING Pressurized System hazard. Do not open high pressure fuel system with engine running. Engine operation causes high fuel pressure. Failure to comply could result in death or serious injury. Quantity: 2 English 87581010 Spanish 87622505 French Canadian 87622506 87581010...
Page 46 2 - SAFETY INFORMATION Explosion hazard WARNING Explosion hazard. Do not use ether. Failure to comply could result in death or serious injury. Quantity: 1 English 8603092 Spanish 8603094 French Canadian 8603093 8603092 (8) Located on left-hand side of frame. RAPH12UTL0025AA Crush hazard, loader arm WARNING...
Page 47 2 - SAFETY INFORMATION Do not start in gear. Start only from Operator’s seat DANGER Starting in gear can cause death. Start engine only from operator’s seat with transmission in neutral. Failure to comply will result in death or serious injury.
Page 48 2 - SAFETY INFORMATION Explosion and run over hazard, booster start DANGER Explosion hazard. Run over hazard. Read procedure in Operator’s Manual before jump start or service to avoid injury. Failure to comply will result in death or serious injury. Quantity: 2 English 384269A1 Spanish 398582A1...
Page 49 2 - SAFETY INFORMATION Do not modify ROPS or FOPS WARNING Do not modify or repair ROPS or FOPS in any manner. Failure to comply could result in death or serious injury. Quantity: 1 English 383972A1 Spanish 389729A1 383972A1 French Canadian 389730A1 (13) Located on top of ROPS canopy/cab frame RAPH12UTL0106AA Parking brake...
Page 50 2 - SAFETY INFORMATION Ride control hazard WARNING Do not turn the ride control on, if the loader arms and bucket are holding the front of the machine off the ground. The machine can drop causing serious injury or death. Failure to comply could result in death or serious injury.
Page 51 2 - SAFETY INFORMATION Crush hazard Do NOT remove this tag until the anti-rollback linkage has been installed and proper operation verified. WARNING Crush hazard follow instruction to avoid injury. Important instructions. Reconnect loader anti-rollback rod in the following manner: 1.Install loader bucket.
Page 52 2 - SAFETY INFORMATION Read operator’s manual WARNING Read operator’s manual. Fasten seat belt. No riders. Keep others away. Failure to comply could result in death or serious injury. Quantity: 1 English 382622A1 Spanish 334000A2 French Canadian 333999A2 382622A1 (18) Located on the front console RAPH12UTL0019AA Pressurized system machines with ride control only.
Page 53 2 - SAFETY INFORMATION Read operator’s manual WARNING Pressurized system hazard. Relieve pressure before maintenance. Failure to comply could result in death or serious injury. Quantity: 1 English335889A1 Spanish 336011A1 French Canadian 431059A1 335889A1 (20) Located on the rear of the machine. RAPH12UTL0005AA Crush hazard WARNING...
Page 54 2 - SAFETY INFORMATION Pinch point WARNING Pinch point. Stay clear. Failure to comply could result in death or serious injury. Quantity: 1 English RDL–3127 RCIL10TLB025AAF Located on 4 in 1 bucket, left hand side. RCPH10TLB117AAF Crush hazard WARNING Keep out from under loader and all attached equipment when moving release handle.
Page 55 2 - SAFETY INFORMATION Before operating attachment WARNING Before operating attachment, read and understand attachment Operator’s manual and all safety signs. Failure to comply could result in death or serious injury. Quantity: 2 English RDL-3141 RCIL10TLB026AAF Located on 4 in 1 bucket, rear center. RCPH10TLB118AAF Located on hydraulic coupler, rear center.
Page 56 2 - SAFETY INFORMATION Hydraulic pressure WARNING Do not use hands to find hydraulic leaks. Relieve pressure before disconnecting lines. Failure to comply could result in death or serious injury. Quantity: 1 English RDL–3129 RCIL10TLB009BAF Located on 4 in 1 bucket, rear center. RCPH10TLB118AAF Loader latch pins WARNING...
Page 57 2 - SAFETY INFORMATION Safety Instruction SAFETY Make sure everyone is clear before operating the machine. Lower attachment, shut off motor and set parking brake before leaving the machine. Relieve pressure and disconnect hydraulic lines before servicing. Quantity: 1 English RDL–3139 RCIL10TLB032AAF Located on4 in 1 bucket, rear center, equipped with hydraulic coupler.
Page 58: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or work in areas where visibility is poor without seeking the assistance of a signalman. Make sure that both you and the signalman understand the signals that will be used.
Page 59 2 - SAFETY INFORMATION Stop Emergency stop Wave one hand back and forth Wave both hands back and forth RCIL09TLB019BAF RCIL09TLB024BAF Turn machine right Turn machine left To stop machine movement, stop moving hand and To stop machine movement, stop moving hand and make a fist make a fist RCIL09TLB016BAF...
Page 60: Do Not Operate Hang Tag
2 - SAFETY INFORMATION Lower load or bucket slowly Raise load or bucket slowly RCIL09TLB022BAF RCIL09TLB008BAF Roll back loader bucket Dump loader bucket RCIL09TLB004BAF RCIL09TLB003BAF Do Not Operate hang tag Before you start servicing the machine, attach a 'Do Not Operate' warning tag to the machine.
Page 61: Controls/Instruments
3 - CONTROLS/INSTRUMENTS CONTROLS/INSTRUMENTS###_3_### ACCESS TO OPERATOR'S PLATFORM Machine access WARNING Fall hazard! Jumping on or off the machine could cause an injury. Always face the machine, use the handrails and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Page 62: Operator's Seat
3 - CONTROLS/INSTRUMENTS OPERATOR'S SEAT Operator seat WARNING Loss of control hazard! DO NOT make seat adjustments while the machine is in motion. All seat adjustment should be made with the machine stationary and the parking brake applied. Failure to comply could result in death or serious injury. W0293A Standard pedestal seat Seat height:...
Page 63 3 - CONTROLS/INSTRUMENTS Suspension seat Swivel: Lift the lever to swivel the position of the seat 15 ° or 30 ° to the right. NOTE: The seat only swivels to the right. RCPH10TLB433AAF Forward/rearward: Lift the lever to move the seat forward or rearward.
Page 64 3 - CONTROLS/INSTRUMENTS Height/weight: Use the hand crank on the knob. Turn the knob clockwise to increase the seat height and suspension firmness. Turn counter-clockwise to decrease the seat height and sus- pension firmness. RAPH12UTL0093AA Lumbar adjustment: Turn the wheel down (clockwise) to increase lumbar sup- port.
Page 65: Forward Controls
3 - CONTROLS/INSTRUMENTS FORWARD CONTROLS Front controls (1) Comfort Steer, if equipped: The rocker switch is momentary and springs back to center when released. Press the emblem end to enable Comfort Steer. The emblem illuminates. Press the opposite end to disable Comfort Steer.
Page 66 3 - CONTROLS/INSTRUMENTS Horn: Push the horn emblem to sound the horn. Release to deactivate the horn. RAPH12UTL0019AA Transmission gear shift lever: The transmission shift lever (2) is located to the right of the steering column. Press the clutch cutout button (1) before you select 1 of 4 gears.
Page 67: Pedal Controls
3 - CONTROLS/INSTRUMENTS Pedal controls Left service brake pedal: When the service brake pedals are unlocked, as shown, press the left pedal to help turn the machine to the left. RAPH12UTL0013AA Right service brake pedal: When the service brake pedals are unlocked, as shown, press the right pedal to help turn the machine to the right.
Page 68: Right-Hand Side Controls
3 - CONTROLS/INSTRUMENTS RIGHT-HAND SIDE CONTROLS Loader functions Bucket control, 4 in 1 bucket only: The bucket control switch opens or closes the bucket. An illustration of the different functions are provided on the decal and explained below. The bucket control switch can also be adjusted to activate a detent position for specific attachments or working con- ditions.
Page 69 3 - CONTROLS/INSTRUMENTS Joystick controls The loader control lever works as a joystick to perform lift arm and bucket functions. An illustration of the different functions are provided on the decal and explained below. Neutral: The joystick is at center (not pushed or pulled in a direction of control).
Page 70 3 - CONTROLS/INSTRUMENTS Raise: From the neutral position, pull the loader control lever back to move the lift arms up. RCIL10TLB031AAF Rollback: From the neutral position, move the control lever to the left to roll back (curl) the bucket. RCIL10TLB031AAF Dump: From the neutral position, move the control lever to the right to dump the bucket.
Page 71: Console Controls
3 - CONTROLS/INSTRUMENTS Console controls Hand throttle (if equipped): Turn the dial clockwise to increase engine speed. Turn counter-clockwise to decrease engine speed. When the foot throttle is used and released, the engine will default to the speed at which the hand throttle control is set. NOTE: If the brake enabled idle feature is active, the hand throttle is disallowed when either brake pedal is pressed.
Page 72 3 - CONTROLS/INSTRUMENTS Driving lights Press the emblem end to activate the driving lights. Press the other side to turn off the driving lights. RAPH12UTL0089AA Front work lights Press the emblem end once to activate the front work lights only. Press the opposite end to turn off the front work lights.
Page 73 3 - CONTROLS/INSTRUMENTS Ride control, if equipped WARNING Unexpected machine movement! Stand clear of the loader arms. With ride control enabled and the key switch in the ON or ACC position, the loader arms can drop slightly due to the hydraulic accumulator. Failure to comply could result in death or serious injury.
Page 74 3 - CONTROLS/INSTRUMENTS Parking brake The parking brake is a Spring Applied Hydraulic Released (SAHR) brake. The parking brake should be applied if the engine is stopped. The parking brake is always engaged on startup. At start up, cycle the switch from the park emblem to the O emblem.
Page 75 3 - CONTROLS/INSTRUMENTS Rear work lights Press the emblem end once to activate the rear work lights. Press the opposite end to turn off the rear work lights. RAPH12UTL0023AA 3-15...
Page 76: Rear Hitch Controls
3 - CONTROLS/INSTRUMENTS Rear hitch controls Three point hitch mode control switch, if equipped This is a three position rocker switch. It is recommended when operating the three point hitch lift circuit in the laser mode that the Flow Control Regulator be at the 11 l/min (3 US gpm) setting.
Page 77 3 - CONTROLS/INSTRUMENTS Flow control regulator, if equipped Control the flow of the hydraulic oil to the three point hitch with the flow control regulator. Locate the flow control regulator on the right-hand rear side of the machine. RAPH12UTL0007AA Loosen the flow control knob (1) and move the lever to the desired flow setting.
Page 78: Cab Controls And Adjustments
3 - CONTROLS/INSTRUMENTS Cab controls and adjustments Inside temperature control, if equipped (1) Air conditioning warning lamp: This warning lamp illuminates when the air conditioning has stopped due to refrigerant pressures that are too low or high. The lamp will also illuminate when the system needs service or the outside air temperature is too cool for the system to function properly.
Page 79: Advanced Instrument Cluster (Aic)
3 - CONTROLS/INSTRUMENTS Advanced instrument cluster (AIC) The vehicle controller and engine controller on the machine monitors machine functions and controls. The control modules also activate warning lamps and audible alarms and display information on the Advanced Instrument Cluster (AIC) display. NOTICE: Before starting the machine, turn the key switch to the ON position and wait two seconds before turning the key switch to the START position.
Page 80 3 - CONTROLS/INSTRUMENTS Stop engine: NOTICE: Always stop the machine and shut down the engine whenever this lamp illuminates. Danger lamp. Illuminates with a continuous audible alarm when a critical condition is detected by the vehicle controller or engine controller. Examples of critical conditions: •...
Page 81 3 - CONTROLS/INSTRUMENTS Air filter restriction: Warning lamp. Illuminates and a one second audible alarm sounds when, with the engine running, the air filter element is restricted and requires service. Clean or replace the primary filter and/or replace the secondary filter when this lamp illuminates.
Page 82 3 - CONTROLS/INSTRUMENTS Low fuel level: Warning lamp. Illuminates and a one second audible alarm sounds when the fuel level is low. RCPH10TLB138AAF Gauges and meters Engine coolant temperature: Indicates the coolant temperature of the engine. The temperature of the coolant is normal when the gauge needle is in the green area of the gauge.
Page 83 3 - CONTROLS/INSTRUMENTS Voltmeter: Indicates the condition of the electrical system. The electrical system voltage is normal when the gauge needle is in the green area of the gauge ( 11 - 15.3 V) when the key switch is in the ON position.
Page 84: Menu Screen Display
3 - CONTROLS/INSTRUMENTS Menu screen display Display screen In addition to the indicator/warning lamps, the Advanced Instrument Cluster (AIC) displays information on the dis- play screen. The menu screens can also be used to pro- gram machine functionality and perform diagnostics and troubleshooting.
Page 85 3 - CONTROLS/INSTRUMENTS Service interval: Select the service interval, when reached, displays on the screen at key up. • Heavy service hours: 500 to 1000 hours at 100 hour increments. • Light service hours: 50 to 500 at 50 hour increments. NOTE: The screen displays '---' if no service interval is specified.
Page 86 3 - CONTROLS/INSTRUMENTS Machine software: Displays machine software information. RCPH10TLB421AAF Brake enabled idle: Enable or disable the brake enabled idle for optional hand throttle feature (shown on). The selection resets to the default setting of “Enable the brake enabled idle for hand throttle”...
Page 87 3 - CONTROLS/INSTRUMENTS Oil life reset: The Engine Control Unit (ECU) tracks engine oil life. The operator is notified that an oil change is required. The operator may reset the notification after the oil change has occurred, refer to the procedure on page 6-10. RCPH11TLB011AAD 3-27...
Page 88 3 - CONTROLS/INSTRUMENTS 3-28...
Page 89: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### COMMISSIONING THE UNIT Run in period of a new machine During the first 20 hours of operation (new machine or after an engine rebuild), make sure you: • Operate the machine with normal loads for the first 8 hours. •...
Page 90: Starting The Unit
4 - OPERATING INSTRUCTIONS STARTING THE UNIT Before starting the engine WARNING Inhalation/asphyxiation hazard! Make sure there is proper ventilation before starting the engine. Failure to comply could result in death or serious injury. W0091A WARNING Hazard to bystanders! Make sure the area surrounding the machine is clear of all persons before starting the engine. Failure to comply could result in death or serious injury.
Page 91: Normal Engine Starting
4 - OPERATING INSTRUCTIONS Normal engine starting 1. Adjust the seat and fasten the seat belt. 2. Make sure the parking brake is applied, the directional control lever is in neutral, and the engine hand throttle (if equipped) is in the low idle position. 3.
Page 92: Cold Temperature Operation
4 - OPERATING INSTRUCTIONS Cold temperature operation Cold weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of your machine. To start and operate your machine during cold ambient temperatures, observe the following recommendation/instruc- tions.
Page 93 4 - OPERATING INSTRUCTIONS Warm up the hydraulic system When the temperature is below 4 °C (40 °F) and the engine has been warmed up: 1. Raise the engine throttle between 1600 - 1800 RPM. 2. Cycle the loader functions for approximately 30 seconds. 3.
Page 94: Hot Temperature Operation
4 - OPERATING INSTRUCTIONS Hot temperature operation Hot weather conditions cause special problems. During these conditions, your machine will require special attention to prevent serious damage. Hot weather maintenance will extend the service life of your machine. Use the correct solution of ethylene glycol and water in the cooling system. NOTICE: Prevent damage to the machine: 1.
Page 95: Booster Battery Procedure
4 - OPERATING INSTRUCTIONS Booster battery procedure WARNING Explosion hazard! If battery electrolyte is frozen, attempting to charge the battery or jump-start the engine can cause the battery to explode. Always keep batteries at full charge to prevent frozen battery electrolyte. Never charge a frozen battery.
Page 96 4 - OPERATING INSTRUCTIONS Booster battery procedure with optional jump post 1. Sit in the operator's seat and have the other person make the connections. Make sure the booster batter- ies are 12 V. 2. If using another machine for power, make sure the two machines do not touch.
Page 97: Stopping The Unit
4 - OPERATING INSTRUCTIONS STOPPING THE UNIT Shutting down the engine 1. Before you leave the machine, make sure the machine is parked on a level surface. The machine must be on level ground before you do scheduled maintenance. 2. Lower the loader bucket to the ground and if applicable the rear attachment. 3.
Page 98: Moving The Unit
4 - OPERATING INSTRUCTIONS MOVING THE UNIT Uniform braking WARNING Loss of control hazard! Uneven brake force exists on left-hand and right-hand brakes. To ensure uniform brake application and maximum stopping ability, always lock the service brake pedals together when operating the ma- chine in 3rd or 4th gear or before road travel.
Page 99: Traveling On A Hill
4 - OPERATING INSTRUCTIONS Traveling on a hill WARNING Driving hazard! Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside or ramp.
Page 100: Transmission Gears
4 - OPERATING INSTRUCTIONS Transmission gears NOTICE: Transmission is de-clutched when the parking brake is engaged. The transmission is synchronized in all four gears. You may shift to any gear without stopping the machine. For smooth transitions release the foot throttle when down shifting into the next lower gear. Choose the appropriate transmission gear for the type of work the machine will be operated for.
Page 101: Before Operating The Machine
4 - OPERATING INSTRUCTIONS Before operating the machine WARNING Equipment failure could cause accident or injury! Before operating the machine, check for correct operation of steering, brakes, hydraulic controls, instruments, and safety equipment. Make sure the transmission control lever is in the neutral position. Make all adjustments before operating the machine.
Page 102: Differential Lock System
4 - OPERATING INSTRUCTIONS Differential lock system The differential lock gives equal power to both rear wheels and is used in conditions where traction is poor. NOTE: The differential lock will release automatically when the load on the axle is removed. NOTICE: You can cause damage to the rear axle if you try to engage the differential lock when the machine is turning or if one rear wheel is rotating faster than the other rear wheel.
Page 103: Four Wheel Drive (4Wd) Control
4 - OPERATING INSTRUCTIONS Four Wheel Drive (4WD) control If equipped, Four Wheel Drive (4WD) significantly improves traction in rough conditions. When the front axle is en- gaged, operate the machine only in 1st or 2nd gear. Disengage the front axle before operating on the hard surface or in 3rd or 4th gear.
Page 104: Ride Control (If Equipped)
4 - OPERATING INSTRUCTIONS Ride control (if equipped) When ride control is activated, the loader down pressure is limited to the weight of the loader and the attachment (bucket). The weight of the loader attachment is hydraulically cushioned during transport. NOTE: Do not use ride control when the bucket is used in fine grading operations or when precision placement of a load suspended from the bucket or other attachment is required.
Page 105: Transport Operations
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### ROAD TRANSPORT Transporting on a trailer WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.
Page 106 5 - TRANSPORT OPERATIONS 12. Use chains and binders to fasten the machine to the trailer. Use all four of the machine tie down locations. • Front and rear lower frame (both sides) • If applicable, secure the rear attachment to the trailer.
Page 107: Recovery Transport
5 - TRANSPORT OPERATIONS RECOVERY TRANSPORT Towing the machine WARNING Loss of control! Only tow at safe speeds. Use caution when making corners or meeting traffic. Failure to comply could result in death or serious injury. W0126A WARNING Avoid injury! DO NOT allow riders.
Page 108 5 - TRANSPORT OPERATIONS Tow procedure - engine runs 1. Engage the parking brake. 2. Block the wheels with wheel chocks. 3. Place the transmission in neutral. 4. Place the direction control lever in neutral. 5. Place the 4WD switch in the disengaged position, if equipped. 6.
Page 109: Working Operations
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### GENERAL INFORMATION Display brightness Adjust the brightness of the display: 1. Press Enter (4) to access the menu screens. 2. Press the up arrow (2) or the down arrow (3) to navi- gate through the menu screens.
Page 110 6 - WORKING OPERATIONS 8. Press Escape (1) to return to the Instrument Cluster Dimmer screen. 9. Use the arrows to navigate to a different menu screen or press Escape until you return the main screen (en- gine hour meter). RAPH12UTL0172AA...
Page 111: Maximum Throttle/Cold Start Idle
6 - WORKING OPERATIONS Maximum throttle/Cold start idle The Idle Increment (engine speed) menu lets the operator configure the cold start idle and/or the maximum engine throttle settings. NOTE: The settings do not reset at key cycle. • Cold start idle - Sets the minimum engine speed (up to 1500 RPM) that the engine idles while cold.
Page 112 6 - WORKING OPERATIONS 3. When the Idle Increment screen displays, press Enter. RCPH10TLB201AAF 4. Press the up arrow or the down arrow until the cold start idle or the maximum throttle screen appears. 5. Press Enter. The setting flashes. 6.
Page 113: Brake Enabled Idle
6 - WORKING OPERATIONS Brake enabled idle The brake enabled idle function, when enabled, will automatically bypass the optional electronic hand throttle setting (when set above idle) anytime either brake pedal is pressed. Return the hand throttle dial to the idle position to restore (capture) the hand throttle.
Page 114 6 - WORKING OPERATIONS 5. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter). RAPH12UTL0172AA...
Page 115: Throttle Sensitivity
6 - WORKING OPERATIONS Throttle sensitivity Change the foot throttle sensitivity: 1. Press Enter (4) to access the menu screens. 2. Press the up arrow (2) or the down arrow (3) to navi- gate through the menu screens. RAPH12UTL0172AA 3. When the Throttle Sensitivity screen displays, press Enter.
Page 116: Regeneration Inhibit
6 - WORKING OPERATIONS Regeneration inhibit The regeneration inhibit selection screen allows the operator to delay the Diesel Particulate Filter (DPF) auto regen- eration process during the current key cycle. NOTE: The regeneration inhibit feature returns to the enable setting by default at the next key cycle. NOTE: The operator may choose to delay the auto regeneration process.
Page 117 6 - WORKING OPERATIONS 5. Use the arrows to navigate to a different menu screen or press Escape (1) until you return the main screen (engine hour meter). RAPH12UTL0172AA...
Page 118: Oil Life Reset
6 - WORKING OPERATIONS Oil life reset The oil life reset Selection screen allows the operator to clear the active warning indicating an oil change is re- quired. Oil life reset: 1. Turn the engine OFF. 2. Turn the key to the ON position but do not start the engine.
Page 119 6 - WORKING OPERATIONS 7. Press the UP or DOWN arrow to select the check mark. RAIL12UTL0219AA 8. Press ENTER to confirm the oil life reset selection. 9. The display will return to the main menu after two sec- onds. RCPH11TLB012AAD 6-11...
Page 120: Loader Operations
6 - WORKING OPERATIONS LOADER OPERATIONS Personal safety This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for loader operation. If you are a new operator, always operate in a clear area at a decreased engine speed. Be a careful operator.
Page 121: Job Layout
6 - WORKING OPERATIONS Job layout WARNING Hazard to bystanders! Always know the location of all workers in your area. Warn them before you start operating the ma- chine. Always keep all unauthorized bystanders clear of the work area. Failure to comply could result in death or serious injury. W0206A WARNING Hazard to bystanders!
Page 122: Comfort Steer (If Equipped)
6 - WORKING OPERATIONS Comfort steer (if equipped) WARNING Loss of control hazard! Quick response steering (Comfort Steer) may adversely affect machine stability under some operating conditions. Operate the machine in a safe, open area until you are accustomed to the faster steering response.
Page 123: Detent Position For 4 In 1 Bucket Control Switch
6 - WORKING OPERATIONS Detent position for 4 in 1 bucket control switch NOTE: 4 in 1 bucket, if equipped The operator or a service technician may enable a detent position into the 4 in 1 cycle by adjusting the switch. The switch comes from the manufacture with the open U shape up.
Page 124 6 - WORKING OPERATIONS 5. Carefully replace the top of the switch and screw into position. Do not overtighten. RCPH10TLB264AAF 6. Test the detent operation: A. Push the switch up. The switch should hold in place (not spring back to center), as shown. B.
Page 125 6 - WORKING OPERATIONS 8. Take the machine to an open, safe area and test the switch by moving it through the entire range of motion in both directions. RCPH10TLB006CAF 6-17...
Page 126: Loader Digging Force
6 - WORKING OPERATIONS Loader digging force Clutch cutout button Press the clutch cutout button to increase engine speed and supply the loader with more hydraulic oil for greater loader power and faster control function. When you push the clutch cutout button, the transmission is disengaged from the drive wheels. Release the clutch cutout button to engage the transmission power.
Page 127: Bucket Level, Position And Depth Indicators
6 - WORKING OPERATIONS Bucket level, position and depth indicators Level indicator - Standard bucket The level indicator has two pointers on the bucket links. The bucket is level on the ground when the two pointers are opposite each other. RCPH10TLB285AAF Position indicator - 4 in 1 bucket The bucket position indicator (1) is located on the bucket...
Page 128 6 - WORKING OPERATIONS Scraper: Tilt the bucket to the scraper position. Open the clam to the desired depth of cut. Refer to the depth indicator in image 7. RCPH10TLB234AAF Loader: Tilt the bucket to the loader position. Close the clam completely.
Page 129: Return To Dig
6 - WORKING OPERATIONS Return to dig After the bucket is dumped, use the return to dig feature to place the bucket in position for another dig cycle. Move the loader control lever to the rollback position and the float position. The bucket roll backwards until the bottom of the bucket is level and then stops.
Page 130 6 - WORKING OPERATIONS Start up the engine. Raise the loader bucket to full height and dump the bucket. Put the loader control lever in the return to dig posi- tion. The loader bucket will lower to the ground. 10. Shut down the engine. 11.
Page 131: Lifting With The Loader
6 - WORKING OPERATIONS Lifting with the loader WARNING Equipment failure could cause accident or injury! Only use rigging equipment that has the capacity to lift the loads that you are moving. Always check the rigging equipment each day for damaged or missing parts. Make sure other workers or bystanders are not under the load while it is moving.
Page 132 6 - WORKING OPERATIONS 2. Press and hold the left emblem of the rocker switch to retract the coupler lock pins. RAPH12UTL0022AA 3. Lift the loader arms and rotate the coupler rearward until the coupler lock pins are aligned with the attach- ment lower mounting bores.
Page 133 6 - WORKING OPERATIONS Remove an attachment: 1. With the attachment resting on the ground, press and hold the left emblem of rocker switch to retract the coupler lock pins. 2. Raise the attachment a maximum of 25.4 - 50.8 mm (1 - 2 in) off the ground and slowly rotate the top of the attachment outward until the lock pins are clear of the attachment mounting bores.
Page 134: Three Point Hitch
6 - WORKING OPERATIONS THREE POINT HITCH General safety and precautions WARNING Driving hazard! Additional front ballast may be needed when transporting heavy three-point mounted equipment. Al- ways drive slowly over rough terrain, no matter how much front ballast is used. Failure to comply could result in death or serious injury.
Page 135: Machine And Attachments
6 - WORKING OPERATIONS Machine and attachments Attach only compatible equipment to the three point hitch. Contact your authorized dealer for approved attachments. • Follow the installation instructions provided with the compatible attachment. Use all pins and lock pins as required. •...
Page 136: Working Operations
6 - WORKING OPERATIONS Working operations This manual contains only basic information that you need to operate the machine, it does not include all possible conditions for operation. If you are a new operator, always operate in a clear area at a decreased engine speed. Three point hitch mode control (if equipped) Become familiar with the operation of the mode control switch and how it affects the functionality of the three point hitch control levers.
Page 137 6 - WORKING OPERATIONS Three point hitch control levers 417311A1 (A) LIFT control lever The lift control lever is a four position lever. 1. FLOAT — Push the lever completely forward into the FLOAT position. This will allow the attachment to fol- low the level of the ground during travel.
Page 138 6 - WORKING OPERATIONS (B) PITCH control lever The Pitch control lever is a three position lever. 1. REARWARD pitch — Push this lever forward, away from the operator, to pitch the attachment rearward. 2. HOLD — The central is neutral or hold. 3.
Page 139 6 - WORKING OPERATIONS (C) TILT control lever (right tilt standard) The Tilt control lever is a three position lever. The standard functionality of the lever is to lower or raise the right hand side of the attachment. 1. TILT lower— Push the lever forward, away from the operator, to lower the right side of the attachment.
Page 140 6 - WORKING OPERATIONS (D) AUX control lever (left tilt optional) NOTE: If the machine is equipped with left tilt optional, the first auxiliary control lever is the left hand tilt and the sec- ond auxiliary control lever is the Scarifier. If the machine is not equipped with optional left tilt the first auxiliary con- trol lever is the Scarifier.
Page 141 6 - WORKING OPERATIONS (E) AUX control lever (optional) NOTE: If the machine is equipped with left tilt optional, the first auxiliary control lever is the left hand tilt and the sec- ond auxiliary control lever is the Scarifier. If the machine is not equipped with optional left tilt the first auxiliary con- trol lever is the Scarifier.
Page 142 6 - WORKING OPERATIONS 6-34...
Page 143: Maintenance
NOTICE: Extreme working and environmental conditions require shortened service intervals. Use CASE CONSTRUCTION fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants, and filters must be disposed of in compliance with environmental standards and regulations.
Page 144: General Safety Before You Service
7 - MAINTENANCE General safety before you service Unless otherwise instructed, always perform these steps before you service the machine: 1. Park the machine on a flat, level surface. 2. Place the loader bucket on the ground, with the bottom of the loader bucket parallel to the surface, unless you need to open the hood to perform service, then raise the loader arms and install the support strut.
Page 145: Support Strut For Loader Lift Arm
7 - MAINTENANCE Support strut for loader lift arm WARNING Crushing hazard! If you service the machine with the loader lift arms raised, always use the support strut. Remove the retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support strut.
Page 146 7 - MAINTENANCE Lower supported loader lift arms: 1. Raise the lift arms so that the end of the support strut no longer rests on the cylinder. 2. Shut down the engine. RCPH10TLB227AAF 3. Remove the retaining pin from the support strut. 4.
Page 147: Hood Latch
7 - MAINTENANCE Hood latch Open the hood: 1. Shut down the engine. 2. Turn the handle counter-clockwise to release the hood latch. RCPH11TLB017AAD 3. Lift the hood and rotate forward. RCPH10TLB356AAF NOTICE: To avoid damage to the hood parts, always close the hood before moving the loader.
Page 148: Fire Extinguisher
7 - MAINTENANCE Fire extinguisher It is recommended that you have a fire extinguisher on your machine. A fire extinguisher is available from your dealer and can be installed on the machine. This dry chemical fire extinguisher has a 2 kg (5 lb) capacity and is approved for class A, B, and C type fires. The operating temperature is from -54 - 49 °C (-65 - 120 °F).
Page 149: Battery Access And Care
7 - MAINTENANCE Battery access and care WARNING Explosive gas! Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area. Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen battery.
Page 150 7 - MAINTENANCE 3. Disconnect the negative battery cable from the nega- tive battery terminal. RCPH11TLB003AAM Master disconnect switch (if equipped) Enable or disable electrical power from the machine bat- teries to the electrical components using the master dis- connect switch, located on the right hand side of the en- gine.
Page 151: Welding On The Machine
7 - MAINTENANCE Welding on the machine Contact your dealer if you have any questions before welding on this machine. The following procedures must be completed before welding. Remove the battery cover and disconnect the batteries. RCPH10TLB429AAF Disconnect the alternator terminal wires. RAPH12FRK0163AA Disconnect the engine control unit (ECU) 1.
Page 152 7 - MAINTENANCE 4. Remove the ECU guard plate bolts (1) and strap (2) . RAPH12UTL0126BA 5. Disconnect both connectors. RCPH11TLB054BAD Disconnect the instrument cluster. 1. Remove the instrument cluster panel. 2. Disconnect all connectors from the back of the panel. RCPH10TLB339AAF Disconnect the controller for the loader 4 in 1 bucket or auxiliary hydraulics, if equipped (one connector, located...
Page 153: Fuses And Relays
7 - MAINTENANCE Fuses and relays The machine is equipped with four fuse box locations. In the front console, a side console box and two external locations (Glow-plug Control Unit and Telematics System). Front console — Engine Control Unit (ECU) fuse and relay 1.
Page 154 7 - MAINTENANCE Side console box Find the fuse cover panel on the right hand side below the loader control handle. 1. Loosen both retaining screws and remove the panel cover. RAPH12UTL0106AA RAPH12UTL0122AA 2. Remove the fuse box covers as needed. RAPH12UTL0117AA RAPH12UTL0118BA 7-12...
Page 155 7 - MAINTENANCE 3. Refer to the decal on the interior side of the panel cover for fuse, relay, and/or diode functions. RAPH12UTL0121AA Glow-plug Control Unit (GCU) fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3.
Page 156 7 - MAINTENANCE Telematics system fuse 1. Raise the loader arm and engage the safety support. 2. Lift the engine hood. 3. On the right-hand side of the engine locate the wire harness with the in-line 5 A fuse. The location of the fuse will depend on the machine configuration: A.
Page 157: Definition Of Fuse, Relay And Diode Icons
7 - MAINTENANCE Definition of fuse, relay and diode icons Right-hand side console panel 47511941_A Fuse icon definitions Symbol Function Engine Control Unit (ECU) B+ Instrument cluster key ON Instrument cluster B+ Rear lights Rear wipers/washers Transmission differential lock 7-15...
Page 158 7 - MAINTENANCE Symbol Function Tail lights Cigarette lighter plugs 4WD, Ride Control Dome light Radio B+ Horn Blower motor Key switch 2WD, Ride Control Quick coupler, EH Clam, Radio Key ON SAHR brake Comfort Steer Customer B+ Head lights 7-16...
Page 159 7 - MAINTENANCE Symbol Function Front work lights Turn signal, Hazards Front wiper/washer High beam Beacon Transmission de-clutch Customer key ON Telematics NOTE: The Telematics system has an additional external fuse location. Refer to “Fuses and Relays” starting on page 7-11. Diode icon definitions Function Symbol...
Page 160 7 - MAINTENANCE Relay icon definitions Symbol Function Transmission De-clutch relay Transmission lock relay Start relay Spring Applied Hydraulic Release (SAHR) park brake relay SAHR park brake transmission cutout relay Forward relay A/C relay Comfort Steer relay Reverse relay Neutral relay Starter interlock relay 7-18...
Page 161: Diagnostic/Service Tool Port - Diagnostic Service Tool Port
7 - MAINTENANCE Diagnostic/service tool port — Diagnostic service tool port The diagnostic/service tool port is located in the fuse box at the side console. Connect the Electronic Service Tool (EST) or DATAR to this port to update software and/or perform service and diagnostic tests. 1.
Page 162: Fluid Capacities And Lubricant Specifications
7 - MAINTENANCE Fluid capacities and lubricant specifications Engine crank case Specification: CJ-4 SAE 10W-40( API CJ-4) UTELA NITEK ENGINE OIL Capacity: With filter change 8.00 l (8.45 US qt) Fuel tank Specification: No. 2 ultra low sulfur diesel Capacity:...
Page 163: Consumables
Systemgard can help support your equipment up time and provide you with a service that can pay back dividends when you trade for another piece of CASE CONSTRUCTION equipment. RCPH10TLB297AAF 7-21...
Page 164 7 - MAINTENANCE CJ-4 Oils – Tier 4 F5H emissions equipped machines Recommended operating temperature range 0W-40 CJ-4 UNITEK to MAT3521 API CJ–4 0W-40 10W-40 CJ-4 UNITEK to CNH MAT3521 API CJ–4 10W-40 15W-40 CJ-4 UNITEK to CNH MAT3521 API CJ–4 15W-40 -40 °C -30 °C -20 °C...
Page 165: Maintenance Chart
7 - MAINTENANCE MAINTENANCE CHART Maintenance Chart Charging Bleed Filling Change fluid Lubricate Grease Tighten Cleaning Check Replace Interval Page Maintenance action pts. At warning 7-26 Engine air filters message display 7-28 Hydraulic filter(s) 7-29 Fuel system water separator 7-31 Diesel Particulate Filter (DPF) regeneration - automatic 7-32...
Page 166 7 - MAINTENANCE Charging Bleed Filling Change fluid Lubricate Grease Tighten Cleaning Check Replace Interval Page Maintenance action pts. Every 500 hours 7-68 ROPS cab and seat mount 7-69 Operator's seat 7-70 Fuel filters 7-72 Engine oil and filter 7-74 Battery fluid level 7-75 Every 1000 hours...
Page 167 7 - MAINTENANCE Adjust Interval Page Maintenance action pts. As required 7-102 Disable parking brake 7-25...
Page 168: At Warning Message Display
7 - MAINTENANCE At warning message display Engine air filters Clean or replace the engine air filter whenever the warning lamp remains illuminated while the engine is running. Clean the area around the outside front cover of the air filter housing. Inspect the air filter housing and components for damage.
Page 169 7 - MAINTENANCE With the primary filter removed, use a lint-free cloth tied to a stiff rod and wipe the inside of the housing clean. Avoid touching the inner filter. RCPH11TLB056BAD Do not remove the inner filter unless the outside of the inner filter is dirty, replace the inner filter do not clean.
Page 170: Hydraulic Filter(S)
7 - MAINTENANCE Hydraulic filter(s) Replace the hydraulic oil filter whenever the warning lamp remains illuminated while the engine is running at nor- mal operating temperature. The hydraulic filter is located under the left rear portion of the machine just in front of the rear axle. RCPH10TLB042AAF Slowly open the hydraulic reservoir cap to help re- lieve pressure.
Page 171: Fuel System Water Separator
7 - MAINTENANCE Fuel system water separator Drain the water separator and check the fuel tank when- ever the engine fault indicator lamp (1) illuminates, the au- dible alarm sounds, and the water in fuel system screen (2) appears in the display. NOTICE: The indicator lamp only illuminates at potential problems.
Page 172 7 - MAINTENANCE Hold a small container under the water separator and loosen the drain valve. Collect a small amount of fluid and inspect for water or sediment. Drain until water or sediment is no longer present. Close the drain valve. If water or sediment was found in the water separator, drain the fuel tank.
Page 173: Diesel Particulate Filter (Dpf) Regeneration - Automatic
7 - MAINTENANCE Diesel Particulate Filter (DPF) regeneration - automatic CAUTION Burn hazard! During the Diesel Particular Filter (DPF) regeneration process the exhaust stack and fixed hood area becomes extremely hot. Allow area to cool before servicing or working near the exhaust system com- ponents.
Page 174: Diesel Particulate Filter (Dpf) Regeneration - Forced
7 - MAINTENANCE Diesel Particulate Filter (DPF) regeneration - forced WARNING Fire hazard! During the Diesel Particular Filter (DPF) forced regeneration process the exhaust stack and fixed hood area becomes extremely hot. Park the machine outside and away from combustible or highly flammable material.
Page 175 7 - MAINTENANCE Press Enter. RAPH12UTL0172AA DPF regeneration WAIT symbol appears. The sys- tem is validating machine readiness and all actions in step 2 have been completed. RCPH11TLB002AAD One of the following will occur. DPF regeneration ON symbol appears indicat- •...
Page 176 7 - MAINTENANCE DPF regeneration OFF symbol appears indicating the regeneration process is complete. Machine is ready for operation. RCPH11TLB005AAD 7-34...
Page 177: Initial 10 Hours
7 - MAINTENANCE Initial 10 hours Air conditioning belt Inspect the tension of a new air conditioning belt after the first 10 hours of operation and then every 250 hours of operation. Check the belt at the location shown with a belt ten- sion gauge.
Page 178: Wheel Nut And Bolt Torque
7 - MAINTENANCE Wheel nut and bolt torque Check the torque of the wheel nuts and bolts at the first 10 hours of operation whenever a wheel is removed or for a new machine. If the nuts and bolts are loose, tighten and check after an additional 10 hours of operation. Repeat until the nuts and bolts remain tight.
Page 179: Every 10 Hours Or Daily
7 - MAINTENANCE Every 10 hours or daily Engine oil level Check the engine oil level before you start the engine each day or before the start of each 10 hour shift. To ensure an accurate level reading: Park the machine on level ground. Raise the loader arms and engage the safety support strut.
Page 180: Grease Fittings
7 - MAINTENANCE Grease fittings Clean the fittings before greasing. Grease the pivot points, pins, and fittings with T UTELA ULTI PURPOSE GREASE 251H, GR-9 every 10 hours of operation or each day. If you operate the machine in severe conditions, grease more often.
Page 181 7 - MAINTENANCE Lift cylinder, closed end and rod end - four total, two on each side RAPH12UTL0026AA Bucket link - Two total, one on each side RCPH10TLB379AAF Bucket cylinder trunnion - Two total, one on each side RCPH10TLB380AAF Bucket cylinder, rod end - Two total, one on each side RCPH10TLB388AAF 7-39...
Page 182 7 - MAINTENANCE Bucket pivots - Four total, two on each side RCPH10TLB389AAF Three point hitch Grease all fittings on the three point hitch. Ten fittings on the dual tilt cylinder three point • hitch (shown) Eight fittings for standard three point hitch •...
Page 183: Initial 20 Hours
7 - MAINTENANCE Initial 20 hours Transmission oil level WARNING Rotating parts! The engine is running. Keep clear of rotating fans and belts. Failure to comply could result in death or serious injury. W0275A WARNING Unexpected machine movement! Always engage the parking brake before exiting the machine. Failure to comply could result in death or serious injury.
Page 184 7 - MAINTENANCE Check the fluid level on the dipstick. The level should be between the high (H) mark and the (L) mark. Add fluid as needed. Do not fill above the high mark. RCPH10TLB054AAF 7-42...
Page 185: Front Axle Fluid Level - Four Wheel Drive
7 - MAINTENANCE Front axle fluid level - Four wheel drive Check the oil level of the front wheel drive axle after the first 20 hours of operation with a new machine or after a component rebuild. Then check the oil level every 250 hours of operation. Raise the wheels about 25 mm (1 in) above the sur- face with the loader.
Page 186: Rear Axle Fluid Level
7 - MAINTENANCE Rear axle fluid level Check the oil level of the rear axle after the first 20 hours of operation with a new machine or after a component rebuild. Then check the oil level every 250 hours of operation. Place the machine on a firm level surface.
Page 187: Every 50 Hours
7 - MAINTENANCE Every 50 hours Fuel system water separator Drain the water separator and check the fuel for water or sediment every 50 hours. NOTE: A clear bowl allows a visible check of the fuel for water. If water or sediment are present, drain water out of the filter and the fuel tank.
Page 188 7 - MAINTENANCE If water or sediment was found in the water separator, drain the fuel tank. Place a collection container under the drain plug and remove the plug . After water and sediment are removed, install and tighten the plug. NOTE: The drain plug for the fuel tank is underneath the machine.
Page 189: Coolant Reservoir (Deaeration Reservoir) Fluid Level
7 - MAINTENANCE Coolant reservoir (deaeration reservoir) fluid level Check the deaeration reservoir fluid level every 50 hours of operation. To ensure an accurate level reading: Park the machine on level ground. Shut down the engine. Allow time for the coolant to completely cool. Coolant must be cold before proceeding.
Page 190: Hydraulic Reservoir Fluid Level
7 - MAINTENANCE Hydraulic reservoir fluid level Check the fluid level of the hydraulic system every 50 hours of operation or each week, whichever occurs first. To ensure an accurate level reading: Park on a level ground. • Lower the loader bucket to the surface. •...
Page 191: Front Axle Grease Fittings
7 - MAINTENANCE Front axle grease fittings Grease the king pins and the front axle pivot every 50 hours of operation, or more frequently, if the machine has been working in water or extremely muddy conditions. King pins, two-wheel drive - Four total, two on •...
Page 192: Loader Hydraulic Coupler Lock Pins
7 - MAINTENANCE Loader hydraulic coupler lock pins If equipped, grease the lock pins for the hydraulic coupler every 50 hours of operation. Use M 251 EP-M grease. NOTE: There are two total fittings, one on each side. RCPH10TLB269AAF 4 in 1 bucket pivots and grease fittings Grease the pivots and fittings for the 4 in 1 bucket, if equipped, every 50 hours of operation.
Page 193 7 - MAINTENANCE Cylinder, closed end - Two total, one on each • side RCPH10TLB258AAF 7-51...
Page 194: Initial 100 Hours
7 - MAINTENANCE Initial 100 hours Hydraulic filter Replace the hydraulic filter after the first 100 hours on a new machine or if a major component has been rebuilt. Then replace the hydraulic filter every 1000 hours of op- eration. NOTICE: Always replace the hydraulic filter whenever the warning lamp remains illuminated while the engine is...
Page 195 7 - MAINTENANCE After running for three or four minutes: Ensure the warning lamp does not illuminate. Shut down the engine. Inspect for leaks. 7-53...
Page 196: Transmission Filter
7 - MAINTENANCE Transmission filter Replace the transmission filter after the first 100 hours on a new machine or if a major component has been rebuilt. Park the machine on level ground, raise the loader arms, engage the safety support strut, and shut down engine.
Page 197 7 - MAINTENANCE Check the fluid level and add if necessary. Refer to page 7-41 for the procedure. 7-55...
Page 198: Fuel Filters
7 - MAINTENANCE Fuel filters Replace the fuel filters after the first 100 hours of operation on a new machine or if a major component has been rebuilt. Then replace the fuel filters every 500 hours of operation or after a loss of engine power. Fill the fuel tank before proceeding.
Page 199 7 - MAINTENANCE Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary. Apply clean engine oil to the new fuel filter seal. RAIL11TLB0009AA NOTICE: Never use a filter removal tool to install a new filter. Install the new filter.
Page 200: Service Brakes
7 - MAINTENANCE Service brakes Check the operation of the service (pedal) brakes on a hard level surface after the first 100 hours of operation. Make sure the area is clear of other workers or by- standers. Lock both pedals together with the brake pedal lock. Shift the transmission to 2nd gear.
Page 201: Parking Brake
7 - MAINTENANCE Parking brake Check the operation of the parking brake after the first 100 hours of operation. Then check the parking brake every 1000 hours of operation. Make sure the area is clear of other workers or by- standers.
Page 202: Every 250 Hours
Remove the battery access door. Use baking soda or ammonia and flush the outside of the battery with water. Use the CASE CONSTRUCTION battery saver to prevent corrosion on the battery terminals. Follow the instructions on the bottle. The battery saver does not require water.
Page 203: Air Conditioning Belt
7 - MAINTENANCE Air conditioning belt Inspect the tension of a new air conditioning belt after the first 10 hours of operation and then every 250 hours of operation. Check the belt at the location shown with a belt ten- sion gauge.
Page 204: Front Axle Fluid Level - Four Wheel Drive
7 - MAINTENANCE Front axle fluid level - Four wheel drive Check the oil level of the front wheel drive axle every 250 hours of operation. NOTE: The illustrations may not match your machine. The drain plugs, drain position, and the check/fill position are the same.
Page 205: Front Axle Breather
7 - MAINTENANCE Front axle breather Clean the front axle breather every 250 hours of operation. If you operate the machine in severe conditions, clean it more frequently. The front axle breather is located on the left side of the front axle.
Page 206: Rear Axle Fluid Level
7 - MAINTENANCE Rear axle fluid level Check the oil level of the rear axle every 250 hours. Place the machine on a firm level surface and shut down the engine. Slowly remove the oil check/fill plug. Oil should be even with the plug orifice.
Page 207: Fuel Tank
7 - MAINTENANCE Fuel tank Inspect the fuel tank for water and sediment every 250 hours of operation. Park the machine on a firm, level surface. Place a collection container under the drain plug for the fuel tank and slowly remove the drain plug. NOTE: The drain plug for the fuel tank is underneath the machine.
Page 208: Transmission Fluid Level
7 - MAINTENANCE Transmission fluid level Check the fluid level of the transmission every 250 hours of operation. WARNING Rotating parts! The engine is running. Keep clear of ro- tating fans and belts. Failure to comply could result in death or serious injury.
Page 209: Air Conditioning Compressor Seals
7 - MAINTENANCE Air conditioning compressor seals Run the air conditioning to lubricate the compressor seals every 250 hours of operation. WARNING Rotating parts! The engine is running. Keep clear of ro- tating fans and belts. Failure to comply could result in death or serious injury.
Page 210: Every 500 Hours
7 - MAINTENANCE Every 500 hours ROPS cab and seat mount Check the ROPS canopy or cab, the lower frame, and the seat mount every 500 hours of operation for damage or wear and for proper hardware torque. Check the torque of the ROPS mounting bolts. Spec- ification is 298 - 358 N·m (220 - 264 lb ft).
Page 211: Operator's Seat
7 - MAINTENANCE Operator's seat Inspect, clean, and lubricate the operator's seat every 500 hours of operation. Clean the seat slides. Apply graphite grease to the seat slides. RCPH10TLB182AAF NOTICE: Do not apply graphite grease to the bearing area. Use compressed air only, to clear dirt and debris. CAUTION Eye injury hazard! Wear protective goggles when using...
Page 212: Fuel Filters
7 - MAINTENANCE Fuel filters Replace the fuel filters after the first 100 hours of operation on a new machine or if a major component has been rebuilt. Then replace the fuel filters every 500 hours of operation or after a loss of engine power. Fill the fuel tank before proceeding.
Page 213 7 - MAINTENANCE Remove the black collar (1) and the filter (2). Use a filter removal tool, if necessary. Apply clean engine oil to the new fuel filter seal. RAIL11TLB0009AA NOTICE: Never use a filter removal tool to install a new filter. Install the new filter.
Page 214: Engine Oil And Filter
7 - MAINTENANCE Engine oil and filter Change the engine oil and replace the filter after every 500 hours of operation or once a year, whichever occurs first. Start the engine and run until the engine is warm. A warm engine allows a more complete removal of foreign material.
Page 215 7 - MAINTENANCE Next operation: If applicable, clear the Oil life reset active warning symbol for the display screen. Refer to 6-10 for the procedure. 7-73...
Page 216: Battery Fluid Level
7 - MAINTENANCE Battery fluid level WARNING Hazardous chemicals! Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash hands after handling. Failure to comply could result in death or serious injury.
Page 217: Every 1000 Hours
7 - MAINTENANCE Every 1000 hours Hydraulic fluid and filter(s) Change the hydraulic fluid and filter after 1000 hours of operation. If a major component of the system has been replaced or rebuilt, change the filter after the initial 10 hours of operation. Always replace the hydraulic filter whenever the warning lamp remains illuminated while the engine is running at normal operating temperature.
Page 218 7 - MAINTENANCE NOTICE: Failure to charge the hydraulic pump can cause severe damage to the hydraulic pump and the machine. Charge the hydraulic pump. Refer to the Service Manual or contact your dealer for the proper start up procedure. Before starting the engine, ensure the new hydraulic filter is installed and tight- •...
Page 219: Hydraulic Reservoir Breather
7 - MAINTENANCE Hydraulic reservoir breather Change the breather for the hydraulic reservoir after 1000 hours of operation. Clean the areas around the top of the hydraulic reser- voir, including the breather and the hydraulic tubing above the breather. RCPH10TLB427AAF Slowly remove the fill cap for the hydraulic reservoir.
Page 220: Cab Intake Filter
7 - MAINTENANCE Cab intake filter Clean and inspect the cab air intake filter every 1000 hours of operation. Remove the two thumb screws that hold the cab air intake filter in place. Pull the filter out and inspect for dirt and debris. Clean or replace as needed.
Page 221: Front Axle Fluid
7 - MAINTENANCE Front axle fluid NOTE: Four wheel drive (4WD) axles only. Change the front axle fluid every 1000 hours of operation. Start up the engine and run until the front axle fluid is at operating temperature. Use the loader and raise the front wheels about 25 mm (1 in) above the surface.
Page 222 7 - MAINTENANCE Lower the loader to place the wheels on the surface. Shut down the engine. Fill the axle at the center bowl check/fill plug and at the planetary check/fill plugs to specification. Fluid should just begin to flow out of the openings, when at the proper level.
Page 223: Rear Axle Fluid
7 - MAINTENANCE Rear axle fluid Change the rear axle fluid every 1000 hours of operation. Start up the engine and run until the rear axle fluid is at operating temperature. Shut down the engine. Clean the areas around the axle drain plug (2) and the check/fill plug (1).
Page 224: Transmission Fluid And Filter
7 - MAINTENANCE Transmission fluid and filter Change the transmission fluid, replace the transmission filter, clean the transmission breather and inspect the suction filter every 1000 hours of operation. Clean the area around the transmission dipstick area and remove the dipstick. RCPH11TLB027BAD Clean the area around the transmission filter.
Page 225 7 - MAINTENANCE After all the fluid has drained from the system, in- spect the transmission oil suction filter. Remove two cap screws. Remove the plate and pull out the suction filter. Inspect the filter for any type of debris. NOTICE: If suction filter contains debris, contact your au- thorized dealer before continuing with this procedure.
Page 226: Engine Air Filters
7 - MAINTENANCE Engine air filters Replace the engine air filter elements and clean the air filter housing every 1000 hours of operation. Replace the engine air filter whenever the warning lamp remains illuminated while the engine is running. When changing the inner air filter always provide the cleanest environment possible. Clean the area around the outside front cover of the air filter housing.
Page 227 7 - MAINTENANCE Remove the inner filter. Dispose of the filters in accordance with local, re- gional, and federal regulations. With the both filters removed, use a lint-free cloth and wipe the inside of the housing clean. Install the inner air filter. Ensure a tight seal is cre- ated.
Page 228: Parking Brake
7 - MAINTENANCE Parking brake Check the operation of the parking brake every 1000 hours of operation. Make sure the area is clear of other workers or by- standers. Disconnect the connector for Spring Applied Hy- draulic Release (SAHR) brake solenoid on the transmission.
Page 229: Every 2000 Hours
7 - MAINTENANCE Every 2000 hours Cooling system CAUTION Burn hazard! Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding. Failure to comply could result in minor or moderate injury.
Page 230 RCPH10TLB041AAF After all the coolant has been drained, close the drain valve. Do not detach the drain hose. Add CASE CONSTRUCTION radiator flush and fol- low the directions on container. After the radiator flush has been used, close the ra- diator drain valve and detach the drain hose.
Page 231 7 - MAINTENANCE Run the engine for a few minutes and stop the engine before it reaches operating temperature. Check the system for leaks. Start up the engine again and allow the engine to reach operating temperature. Shut down the engine. Check the fluid level in the deaeration reservoir.
Page 232: Every 3000 Hours
7 - MAINTENANCE Every 3000 hours Diesel particulate filter (DPF) Contact your authorized dealer to have the DPF replaced on your machine. NOTE: Operating a machine with an excessively high ash level in the DPF will de-rate the engine performance sig- nificantly and shorten the life of the DPF.
Page 233: As Required
7 - MAINTENANCE As required Windshield washer fluid level If equipped, check and fill the windshield washer reservoir as needed. Remove the cap from the windshield washer reser- voir located behind the operator seat. RAPH12UTL0194AA Fill the windshield washer reservoir. Secure the cap on the reservoir.
Page 234: Bleed Air From The Fuel System
7 - MAINTENANCE Bleed air from the fuel system NOTICE: Air in the fuel system causes excessive engine cranking before the engine starts. It is crucial that all air be removed from the system. WARNING Pressurized system! Only use the bleed screw to bleed air from the fuel system.
Page 235 7 - MAINTENANCE Start up the engine. DO NOT crank the engine for more than 30 • seconds. If the engine will not start, repeat the bleeding • process. NOTE: The engine will start hard the next four or five times. Generally, the engine will crank for ten seconds the second time it is started and about five seconds the third time it is started.
Page 236: Hydraulic Pump
7 - MAINTENANCE Hydraulic pump NOTICE: Failure to charge the hydraulic pump can cause severe damage to the hydraulic pump and the machine. Charge the hydraulic pump whenever the hydraulic fluid supply to the pump has been interrupted due to hydraulic fluid change, pump replacement, or a broken line.
Page 237: Tire Pressure
7 - MAINTENANCE Tire pressure DANGER Explosion hazard! Welding to a wheel can create an explosive air and gas mixture. Removing air from the tire or loosen- ing the tire on the wheel (breaking the bead) will NOT eliminate the hazard. ALWAYS remove the tire completely from the wheel before welding.
Page 238: Operator's Seat
7 - MAINTENANCE Operator's seat Check the condition of the seat cover and the moving parts. Clean or grease as needed. Clean the seat cover. • Grease the seat slides. • Clean the bearing area. DO NOT grease the • bearing area.
Page 239 7 - MAINTENANCE Armrest pad To remove the armrest pad (2), loosen the screw (1) at the front, underside of the armrest. To install the armrest pad, snap the rear of the pad into position. Secure the front of the pad with the screw.
Page 240: Grille Screen And Radiator Area
7 - MAINTENANCE Grille screen and radiator area Check the radiator, coolers, and engine compartment for build up of debris, dirt, and other material that might impede cooling components. Park on level ground, raise the loader arm, and en- gage the safety support strut. Shut down the engine and place a 'Do Not Operate' tag on the key switch.
Page 241: Fan Belt
7 - MAINTENANCE Fan belt Replace the fan drive belt as needed. Removal Remove the air conditioning belt, if equipped. Loosen the lower alternator bolt (2). Loosen the pivot bolt (1). 83118121 Loosen the adjustment bolt lock nut (1) . Turn the adjustment bolt (2) counter-clockwise, to loosen the belt tension.
Page 242 7 - MAINTENANCE Install Route the drive belt on the pulleys as shown. 83118087 Setting and securing the fan belt tension: Turn the adjustment bolt (1) clockwise, until the pivot bolt (2) is near the end of the tension bracket slot (3). NOTE: Special belt design will adjust to the proper tension.
Page 243: Accumulator
7 - MAINTENANCE Accumulator WARNING Pressurized system! The accumulator contains highly pressurized nitrogen gas. If the accumulator system does not func- tion correctly, replace the accumulator. DO NOT attempt to repair the accumulator. Failure to comply could result in death or serious injury. W0290A If the ride control accumulator must be replaced for any reason, always follow the instructions on the decal located on the accumulator mounting plate.
Page 244: Disable Parking Brake
7 - MAINTENANCE Disable parking brake For disabled machines, disable the parking brake whenever the parking brake fails to disengage. Chock the wheels to prevent movement. Remove the mat and floor plate. Locate the solenoid block for the parking brake on the transmission.
Page 245 7 - MAINTENANCE To enable the parking brake: Slowly loosen and remove the two bolts that hold the solenoid block in position. Grease trapped in the parking brake will come out un- der the block. Confirm that the three O-rings are in the cor- rect position and that all surfaces are free of contamination.
Page 246: Electrical System
7 - MAINTENANCE ELECTRICAL SYSTEM Stop, tail, flasher and turn signal lamps - Cab Turn signal/flasher lamps Turn signal/flasher lamps are at the front of the cab and on the rear of the cab. RAPH12UTL0206AA RAPH12UTL0221AA Replace the bulb in a turn signal/flasher lamp: Remove the two screws that secure the lamp assem- bly to the cab.
Page 247 7 - MAINTENANCE Tail/stop lamps Tail/stop lamps are at the rear of the cab on the left and the right side. RAPH12UTL0221AA Replace the bulb in a tail/stop lamp: Remove the two screws that secure the lens to the cab and remove the lens. Replace the bulb in the socket.
Page 248: Stop, Tail, Flasher And Turn Signal Lamps - Canopy - Rops Canopy
7 - MAINTENANCE Stop, tail, flasher and turn signal lamps - canopy - ROPS canopy NOTE: The procedure is the same to replace the bulb in a turn signal/flasher lamp or in a tail/stop lamp. Turn signal/flasher lamps are at the front of the ROPS canopy on the left and the right side.
Page 249 7 - MAINTENANCE Replace the bulb in a turn signal/flasher or a tail/stop lamp: Remove the two screws that secure the lens (1) to the ROPS canopy and remove the lens. Replace the bulb (2) in the socket. NOTICE: Do not overtighten the screws otherwise you may crack the lens.
Page 250: Driving And Flood Lamps
7 - MAINTENANCE Driving and flood lamps NOTICE: The driving/work lamps use halogen bulbs. Touching the bulbs with your hand/fingers can shorten bulb life. Use a clean shop towel to handle a new bulb. NOTE: The procedure is same to replace the bulb in a driving/work lamp on a cab or on a canopy. Two driving lamps (1) and two work lamps (2) are at the front of the cab.
Page 251 7 - MAINTENANCE Move the wire spring holder and remove and discard the bulb. Install the new bulb and ensure it is properly seated in the wire spring holder. RCPH10TLB315AAF Reconnect the electrical connector and reinstall the lens. Secure the lens to the lamp assembly. NOTICE: Moving the lamp without loosening the cross bolt can cause damage to the housing, allowing the lamp to fall out of position.
Page 252 7 - MAINTENANCE 7-110...
Page 253: Specifications
8 - SPECIFICATIONS SPECIFICATIONS###_9_### Engine Model Diesel, F5HFL413D*A, emissions compliant Type Four cylinder, turbocharged Firing order 1-3-4-2 Bore and stroke 99 mm x 110 mm ( 3.90 in x 4.33 in) Displacement 3.4 l (207.5 in³) 16.5 to 1 Compression ratio Fuel injection Direct HPCR Horsepower - rated at 2200 RPM...
Page 254: Powertrain
8 - SPECIFICATIONS Powertrain Transmission • Electronic F/R shuttle control • On the go electric Four Wheel Drive (4WD) control • Clutch cutout buttons on the transmission gear shift lever and the loader control lever Manual Four speed, manual gear shift, fully synchronized Toque converter ratio: 3.2 Speed selection: 4 forward and 4 reverse Gear ratios: Forward...
Page 255: Hydraulics
8 - SPECIFICATIONS Hydraulics Components Pump Single section (optional front and rear sections), gear type pump, transmission mounted Filtration Seven micron spin on filter; full flow replaceable cartridge on return line Oil cooler Heavy duty Loader Valve Single lever manual control for lift and tilt functions; positive hold float and return to dig positions;...
Page 256: Electrical Specifications
8 - SPECIFICATIONS Electrical specifications Alternator 12 V, 120 A @ 6000 revolutions per minute Starter 12 V, 3.5 kW nominal output Battery Single 1 x 12 V, group 49 850 Cold Cranking Amps (CCA) @ -18 °C (0 °F) 150 min reserve capacity @ 27 °C (80 °F) Dual battery (optional) Parallel 2 x 12 V, group 49...
Page 257: Machine Overall Dimensions
8 - SPECIFICATIONS Machine overall dimensions...
Page 258 8 - SPECIFICATIONS Two wheel drive machines with 19.5L x 24 rear tires Long lip bucket 4 in 1 bucket A. Overall operating height, fully raised 4167 mm (164.1 in) 4350 mm (171.3 in) B. Height to bucket hinge pin, fully raised 3413 mm (134.4 in) C.
Page 259 8 - SPECIFICATIONS RAIL12UTL0182GA...
Page 260 8 - SPECIFICATIONS...
Page 261 8 - SPECIFICATIONS Four wheel drive machines with 19.5L x 24 rear tires Long lip bucket 4 in 1 bucket A. Overall operating height, fully raised 4170 mm (164.2 in) 4353 mm (171.4 in) B. Height to bucket hinge pin, fully raised 3405 mm (134.1 in) C.
Page 262 8 - SPECIFICATIONS RAIL12UTL0182GA 8-10...
Page 263: Loader Lift Capacities
8 - SPECIFICATIONS Loader lift capacities Lift capacity to full height Long Lip general purpose bucket Long Lip general purpose bucket with 4 in 1 bucket without bolt on edge bolt on edge 2950 kg (6503 lb) 2946 kg (6495 lb) 2965 kg (6537 lb) 8-11...
Page 264: Three Point Linkage General Specifications
8 - SPECIFICATIONS Three point linkage general specifications Static lift force RAIL12UTL0183FA Position of hitch Vertical lift force Distance of lower hitch point above ground line Lowest point 13225 N (2973 lb) 145 mm (5.71 in) 1/5 point 13225 N (2973 lb) 284 mm (11.18 in) 2/5 point 15511 N (3487 lb)
Page 265: Torque
8 - SPECIFICATIONS Torque Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF threads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphite lubricants, Molydisulfide greases, or other extreme pressure lubricants are used.
Page 266 8 - SPECIFICATIONS Metric hardware Grade 8.8 bolts, nuts, and studs Size lb in/lb ft 4 mm 3 - 4 Nm 24 - 36 lb in 5 mm 7 - 8 Nm 60 - 72 lb in 6 mm 11 - 12 Nm 96 - 108 lb in 8 mm 26 - 31 Nm...
Page 267: General Specification - Biodiesel Fuels - Biodiesel Fuels
Cold Pressed Oil, Straight Vegetable Oil (SVO), or more generally unrefined vegetable oils used as motor fuel Biodiesel fuel has several positive features in comparison are NOT APPROVED at any blend in any CASE CON- with diesel fuel: STRUCTION product.
Page 268 Warranty by CASE CONSTRUC- NOTICE: CASE CONSTRUCTION may void your war- TION. ranty if the problem is associated with poor fuel quality due to improper blending.
Page 269: Accessories
9 - ACCESSORIES ACCESSORIES###_10_### General accessories Cab power connections Two auxiliary power connections are provided on the right- hand side console for 12 V equipment. RAPH12UTL0134AA Coat hook Left-hand B-post. RAPH12UTL0010AA Garment strap Left-hand B-post. RCPH10TLB348AAF Radio ready package The radio ready package includes the radio mounting box , wiring harness, speakers , and antenna.
Page 270 9 - ACCESSORIES Vandal lockup kit NOTE: Machines with ROPS canopy only. The vandal lockup kit secures the right-hand side console. RAPH12UTL0085AA...
Page 271: Telematics - Overview With Case Sitewatch
Telematics - Overview with Case SiteWatch™ NOTE: The CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the CASE CONSTRUCTION SiteWatch™ subscription for this machine is registered by an authorized CASE CON- STRUCTION dealer. Contact an authorized CASE CONSTRUCTION dealer for details.
Page 272 9 - ACCESSORIES...
Page 273 Telematics - Overview with Case SiteWatch™ ........
Page 274 Transmission fluid and filter ..............7-82 Every 2000 hours.
Page 275 Battery access and care ............... . . 7-7 Consumables .
Page 276 Engine Crankcase Ventilation (CCV) Filter ............7-90 Engine air filters .
Page 277 Machine direction ................4-11 Ride control (if equipped) .
Page 278 Safety rules - Transporting precautions ............2-10 Safety rules - Utility precautions .
Page 280 Availability of some models and equipment builds varies according to the country in which the equipment is being used. For exact information about any particular product, please consult your Case dealer. Copyright © 2013 CNH America LLC. All Rights Reserved. Case is a registered trademark of CNH America LLC. Racine Wisconsin 53404 U.S.A.

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