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Summary of Contents for Case SV208D
- Page 1 SV208D Tier 4B (final) Vibratory Roller PIN DDDS208DNHWTA2003 and above SERVICE MANUAL Part number 48150518 edition English February 2018...
- Page 2 SERVICE MANUAL SV208D 48150518 26/02/2018 Find manuals at https://best-manuals.com...
- Page 3 Contents INTRODUCTION Maintenance ................00 [00.150] Start-up................00.1 Engine..................
- Page 4 [55.000] Electrical system ..............55.1 [55.100] Harnesses and connectors.
- Page 5 48150518 26/02/2018 Find manuals at https://best-manuals.com...
- Page 6 INTRODUCTION 48150518 26/02/2018 Find manuals at https://best-manuals.com...
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Page 7: Table Of Contents
General specification SV208D ........ -
Page 8: Foreword - Important Notice Regarding Equipment Servicing
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. -
Page 9: Safety Rules
INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. -
Page 10: Personal Safety
INTRODUCTION Personal safety General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. - Page 11 INTRODUCTION Before you leave the machine: 1. Park the machine on a firm, level surface. 2. Put all controls in neutral or park lock position. 3. Engage the parking brake. Use wheel chocks if required. 4. Lower all hydraulic equipment — Implements, header, etc. 5.
- Page 12 INTRODUCTION Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this manual. Use only rigid tow bars. Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines. Stop the engine and remove the key before you connect or disconnect electrical connections.
- Page 13 INTRODUCTION Wheels and tires Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the instructions in the manual for proper tire inflation. Tires are heavy. Handling tires without proper equipment could cause death or serious injury. Never weld on a wheel with a tire installed.
- Page 14 INTRODUCTION At least once each day, remove debris accumulation around moving components such as bearings, pulleys, belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on the operating environment and conditions. Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or damaged parts. Do not store oily rags or other flammable material on the machine.
- Page 15 INTRODUCTION General battery safety Always wear eye protection when you work with batteries. Do not create sparks or have open flame near a battery. Ventilate the area when you charge a battery or use a battery in an enclosed area. Disconnect the negative (-) terminal first and reconnect the negative (-) terminal last.
- Page 16 INTRODUCTION Seat belts Seat belts must be worn at all times. Seat belt inspection and maintenance: • Keep seat belts in good condition. • Keep sharp edges and items than can cause damage away from the belts. • Periodically check belts, buckles, retractors, tethers, slack take-up system, and mounting bolts for damage and wear.
- Page 17 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury.
- Page 18 INTRODUCTION The audible backup alarm system notifies others in the area that the machine will be or is moving in reverse. Personal Protective Equipment (PPE) Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protection, pro- tective clothing, etc.
- Page 19 INTRODUCTION Applied chemicals require additional precautions. Obtain complete information from the manufacturer or distributor of the chemicals before you use them. Utility safety When digging or using ground-engaging equipment, be aware of buried cables and other services. Contact your local utilities or authorities, as appropriate, to determine the locations of services.
- Page 20 INTRODUCTION Lifting and overhead loads Never use loader buckets, forks, etc. or other lifting, handling, or digging equipment to lift persons. Do not use raised equipment as a work platform. Know the full area of movement of the machine and equipment and do not enter or permit anyone to enter the area of movement while the machine is in operation.
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Page 21: Safety Rules - Ecology And The Environment
Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly. -
Page 22: Safety Rules - Recovery And Towing
INTRODUCTION Safety rules - Recovery and towing Incorrect towing procedures can cause accidents. When towing a disabled machine, follow the procedure in this manual. The operator on a towed machine must steer the machine in the direction of towing. No person may stay on the machine, while it is being towed. When towing, make sure persons present stay within sufficient distance to avoid injury if the tow cable breaks or the hitch is damaged. -
Page 23: Safety Rules - Welding On The Machine
INTRODUCTION Safety rules - Welding on the machine DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications. -
Page 24: Safety Rules - Fuel System Maintenance
INTRODUCTION Safety rules - Fuel system maintenance Fuel vapors are explosive and flammable. Do not smoke while handling fuel. Keep fuel away from flames or sparks. Turn off the engine and remove the key before servicing. Always work in a well-ventilated area. Clean up spilled fuel immediately. -
Page 25: Safety Rules - Cooling System Maintenance
INTRODUCTION Safety rules - Cooling system maintenance Do not remove the filler plug until engine coolant temperature drops below 50 °C (122.0 °F). If the filler plug is removed at a higher temperature, there is risk of vapor or coolant scalding due to the inner overpressure effect. When handling lubricants (oil, grease, etc.) and other chemical products, always follow instructions for their proper use. -
Page 26: Safety Rules - Hydraulic System Maintenance
INTRODUCTION Safety rules - Hydraulic system maintenance Hydraulic oil escaping under pressure can penetrate the skin, causing serious injury or infection. To prevent personal injury: Relieve all pressure before disconnecting fluid lines. Before pressurizing, make sure all connections are tight and components are in good condition. -
Page 27: Safety Rules - Tools And Equipment
INTRODUCTION Safety rules - Tools and equipment Tools, lifting equipment, slings, chocks, and other equipment must be in safe operating and working condition. Metal splinters can cause injury when accessory bolts are being driven in and out. Therefore, a brass or copper mandrel should be used and protective goggles must be worn. -
Page 28: Torque - Minimum Tightening Torques For Normal Assembly
INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.2 N·m (19 lb... - Page 29 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
- Page 30 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
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