Related Manuals for Case 850M
Summary of Contents for Case 850M
- Page 1 850M Tier 4B (final) Crawler Dozer PIN NGC103138 and above SERVICE MANUAL Part number 48080037 edition English January 2017...
- Page 2 SERVICE MANUAL 850M Long Track (LT) - Tier 4B (final) [NGC103138 - ] 850M Wide Track (WT) / Low Ground Pressure (LGP) - Tier 4B (final) [NGC103138 - ] 48080037 31/01/2017...
- Page 3 Contents INTRODUCTION Maintenance ................00 [00.150] Start-up................00.1 [00.AAA] Maintenance generic sub-group.
- Page 4 [35.104] Fixed displacement pump ............35.3 [35.359] Main control valve .
- Page 5 [55.988] Selective Catalytic Reduction (SCR) electrical system ......55.15 [55.DTC] FAULT CODES..............55.16 Lubrication system ..............
- Page 6 INTRODUCTION 48080037 31/01/2017...
- Page 7 Contents INTRODUCTION Foreword - Important notice regarding equipment servicing (*) ....... . 3 Safety rules (*) .
- Page 8 In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer.
- Page 9 INTRODUCTION Safety rules 850M Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
- Page 10 INTRODUCTION Safety rules - Personal safety 850M General safety rules Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces.
- Page 11 INTRODUCTION Operate controls only when seated in the operator’s seat, except for those controls expressly intended for use from other locations. Before you leave the machine: 1. Park the machine on a firm, level surface. 2. Put all controls in neutral or park lock position. 3.
- Page 12 INTRODUCTION When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine. Always wash your hands after you handle battery components. Fire and explosion prevention Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire. Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.
- Page 13 INTRODUCTION Operator presence system Your machine is equipped with an operator presence system to prevent the use of some features while the operator is not in the operator’s seat. Never disconnect or bypass the operator presence system. If the operator presence system is inoperable, then it must be repaired. Seat belts Seat belts must be worn at all times.
- Page 14 INTRODUCTION Operator protective structure Your machine is equipped with an operator protective structure, such as: a Roll Over Protective Structure (ROPS), Falling Objects Protective Structure (FOPS), or a cab with a ROPS. A ROPS may be a can frame or a two-posted or four-posted structure used for the protection of the operator to minimize the possibility of serious injury.
- Page 15 INTRODUCTION Hazardous chemicals If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids, lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous. They may be attractive and harmful to domestic animals as well as humans.
- Page 16 INTRODUCTION Face the machine when you mount and dismount the machine. Maintain a three-point contact with steps, ladders, and handholds. Never mount or dismount from a moving machine. Do not use the steering wheel or other controls or accessories as handholds when you enter or exit the cab or oper- ator’s platform.
- Page 17 Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CONSTRUCTION dealer, who will dispose of the used batteries or recycle the used batteries properly.
- Page 18 INTRODUCTION Safety rules - Do not operate tag 850M WARNING Maintenance hazard! Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a visible area. Failure to comply could result in death or serious injury.
- Page 19 INTRODUCTION Torque - Minimum tightening torques for normal assembly 850M METRIC NON-FLANGED HARDWARE NOM. LOCKNUT LOCKNUT SIZE CL.8 CL.10 CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9 CLASS 8 NUT CLASS 10 NUT BOLT BOLT PLATED PLATED UNPLATED...
- Page 20 INTRODUCTION METRIC FLANGED HARDWARE NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10 W/CL8.8 W/CL10.9 BOLT BOLT PLATED PLATED UNPLATED UNPLATED W/ZnCr W/ZnCr 2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb...
- Page 21 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE LOCKNUT LOCKNUT NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT GrB W/ Gr5 GrC W/ Gr8...
- Page 22 INTRODUCTION INCH FLANGED HARDWARE NOM- LOCKNUT LOCKNUT SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL GrF W/ Gr5 GrG W/ Gr8 SIZE BOLT BOLT UNPLATED PLATED UNPLATED PLATED or PLATED W/ZnCr or PLATED W/ZnCr SILVER GOLD SILVER GOLD 12 N·m (106 lb 13 N·m (115 lb...
- Page 23 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 Grade Identification Grade Corner Marking Method (1) Flats Marking Method (2) Clock Marking Method (3) Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C Two Circumferential Notches...
- Page 24 INTRODUCTION Torque - Standard torque data for hydraulics 850M NOTICE: Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pres- sure with adequate fatigue resistance. Too much torque on a hydraulic connection can lead to leakage or failure.
- Page 25 INTRODUCTION Torques for British Standard Pipe Parallel (BSPP) straight-pipe-thread port connections Ferrous Non-Ferrous BSPP Metric Tube OD Thread S-Series L-Series S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 21 N·m 12.5 N·m G 1/8 A —...
- Page 26 INTRODUCTION Torques for Metric O-Ring Face Seal (ORFS) ports and stud end connections Ferrous Non-Ferrous Metric Tube OD Thread S-Series L-Series S-Series L-Series S-Series L-Series (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) (Heavy Duty) (Light Duty) 21 N·m 12.5 N·m M10x1 —...
- Page 27 INTRODUCTION Torques for Inch O-Ring Boss (ORB) non-adjustable port and stud end connections UN/UNF Inch Tube OD S-Series (Heavy Duty) L-Series (Light Duty) Dash size Thread size Ferrous Non-Ferrous Ferrous Non-Ferrous 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb 5/16–24 —...
- Page 28 INTRODUCTION Torques for Inch O-Ring Boss (ORB) adjustable stud end and port connections UN/UNF Inch Tube OD S-Series (Heavy Duty) L-Series (Light Duty) Dash size Thread size Ferrous Non-Ferrous Ferrous Non-Ferrous 3.18 mm 8.5 N·m (6.3 lb 5 N·m (3.7 lb 5/16–24 —...
- Page 29 INTRODUCTION Torques for Inch O-Ring Boss (ORB) port plug Ferrous Non-Ferrous UN/UNF Dash size Thread size Internal Hex External Hex 5/16–24 7.5 N·m (5.5 lb ft) 12.5 N·m (9.2 lb ft) 7.5 N·m (5.5 lb ft) 14.5 N·m (10.7 lb ft) 21 N·m (15.5 lb ft) 12.5 N·m (9.2 lb ft) 3/8–24...
- Page 30 INTRODUCTION Torques for O-Ring Face Seal (ORFS) hose connectors UN/UNF Tube OD High/Medium pressure Low pressure applications (less Dash size Thread size applications (greater than than 50 bar (725 psi) 50 bar (725 psi) Swivel nut torque 6.35 mm 27 N·m (19.9 lb ft) 27 N·m (19.9 lb ft) 9/16–18 (0.25 in) 1/4...
Need help?
Do you have a question about the 850M and is the answer not in the manual?
Questions and answers