BUSCH R5 RU 0050 B Instruction Manual

BUSCH R5 RU 0050 B Instruction Manual

Rotary vane vacuum pumps
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R5
Rotary Vane Vacuum Pumps
RU 0050 B, RU 0070 B
Instruction Manual
0870167126 | A0003_en-US | Original instructions
9/28/2022

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Table of Contents
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Summary of Contents for BUSCH R5 RU 0050 B

  • Page 1 Rotary Vane Vacuum Pumps RU 0050 B, RU 0070 B Instruction Manual 0870167126 | A0003_en-US | Original instructions 9/28/2022...
  • Page 2: Table Of Contents

    Table of Contents Table of Contents Safety..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Standard Features............................... 2.3.1 Variable Speed Drive ..........................2.3.2 LED-Display ............................2.3.3 I/O and Communication Port ......................Optional Accessories............................2.4.1 PC-Software ............................2.4.2 Manual Control Unit ..........................Transport ................................
  • Page 3: Safety

    Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product.
  • Page 4: Product Description

    2 | Product Description Product Description Description LED-display (A1 only) Variable speed drive Nameplate Oil separator Exhaust filter Suction connection Discharge connection Axial fan Oil fill plug Oil drain plug Oil sight glass Eye bolt I/O and communication port Mains conection NOTE Technical term.
  • Page 5: Operating Principle

    Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installation, in case of outdoor installation, ask your Busch rep- resentative in order to take specific precautions.
  • Page 6: I/O And Communication Port

    2 | Product Description Description Red = Fault (see chapter Fault Reset [➔ 17]) Green = Healthy Flashing = RJ45 Communication healthy (just visible with demounted hood) 2.3.3 I/O and Communication Port The D-Sub 9 supports maintained dry contact remote control and monitoring of the machine. Optional Accessories 2.4.1 PC-Software...
  • Page 7: Transport

    Transport | 3 Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. NOTICE In case the machine is already filled with oil.
  • Page 8 3 | Transport Description Use the transport lug (TL) to lift the ma- chine! ● Check the machine for transport damage. If the machine is secured to a base plate: ● Remove the machine from the base plate. 8 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 9: Storage

    Storage | 4 Storage ● Seal all apertures with adhesive tape or reuse provided caps. NOTICE Long storage time. Risk of damage to the machine! ● Due to a long storage time the capacitors of the variable speed drive can lose efficiency because of electrochemical processes.
  • Page 10: Installation

    ● Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited.
  • Page 11: Connecting Lines / Pipes

    ● Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the machine. In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of effi- ciency. Seek advice from your Busch representative. 5.2.1 Suction Connection WARNING Unprotected suction connection.
  • Page 12: Filling Oil

    Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 30]. Description 1x o-ring, part no.: 0486 000 590...
  • Page 13: Electrical Connection

    ● Make sure that the motor of the machine will not be affected by electric or electro- magnetic dis- turbance from the mains, if necessary seek advice from Busch. ● Make sure that the EMC of the machine is compliant with the requirements of your supply net- work system, if necessary provide further interference suppression (EMC of the machine, see EU Declaration of Conformity [➔ 31] or UK Declaration of Conformity [➔ 32]).
  • Page 14: I/O And Communication Port Schematic

    ● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation.
  • Page 15 "Logic 0" : input voltage = 0 … 4 VDC "Logic 1" : input voltage = 8 … 30 VDC Communication port via Modbus (RS485): Ask your Busch representative for more information. Instruction Manual R5 RU 0050-0070 B_EN_en 15 | 36...
  • Page 16: Commissioning

    7 | Commissioning Commissioning NOTICE The machine can be shipped without oil. Operation without oil will ruin the machine in short time! ● Prior to commissioning, the machine must be filled with oil, see Filling Oil [➔ 12]. CAUTION During operation the surface of the machine may reach temperatures of more than 70°C. Risk of burns! ●...
  • Page 17: Fault Reset

    Commissioning | 7 Fault Reset A fault is indicated by red lighting of the LED ‘A1’ and if connected by the not existing ready for oper- ation signal (terminal 1 of the D-SUB9 connector). ● Prior to reset a fault find out the possible cause and remedy the fault. CAUTION The machine can start immediately when power is supplied.
  • Page 18: Maintenance

    Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Variable speed drive maintenance. Risk of damage to the variable speed drive! ●...
  • Page 19: Maintenance Schedule

    Weekly ● Check the oil level, see Oil Level Inspection [➔ 20]. ● Check the machine for oil leaks - in case of leaks have the machine repaired (contact Busch). Every 6 months ● Clean the machine from dust and dirt.
  • Page 20: Oil Level Inspection

    Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. Description 1x o-ring, part no.: 0486 000 505 For oil type and oil capacity see Technical Data [➔ 29] and Oil [➔ 30].
  • Page 21: Exhaust Filter Change

    Maintenance | 8 Description 1x o-ring, part no.: 0486 000 590 Exhaust Filter Change Description 10 mm wrench Instruction Manual R5 RU 0050-0070 B_EN_en 21 | 36...
  • Page 22 8 | Maintenance Description Busch genuine spare parts: 1x Exhaust 1x flat gasket, : part no.: 0480 000 112 filter (EF),, part no.: 0532 140 156 10 mm wrench 22 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 23: Overhaul

    ● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com).
  • Page 24: Decommissioning

    10 | Decommissioning Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●...
  • Page 25: Spare Parts

    Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no.
  • Page 26: Troubleshooting

    The inlet screen (IS) is partially ● Clean the inlet screen (IS). tion connection. clogged. Internal parts are worn or ● Repair the machine (contact damaged. Busch). 26 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 27 The machine sucked in liquids ● Flush the machine (contact or significant amounts of va- Busch). por. For the solution of problems not mentioned in the troubleshooting chart contact your Busch repre- sentative. Instruction Manual R5 RU 0050-0070 B_EN_en 27 | 36...
  • Page 28: Circuit Diagram

    13 | Circuit Diagram Circuit Diagram 28 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 29: Technical Data

    Technical Data | 14 Technical Data RU 0050 B RU 0070 B Nominal pumping speed (60Hz) m³/h Ultimate pressure hPa (mbar) 0.05 abs. Nominal motor rating (60Hz) Nominal current for 1~ 200-240 V ±10% Internal main fuse (TT type) Max. leakage current acc. to EN 61010-1 An- <...
  • Page 30: Oil

    15 | Oil VSI 100 ISO-VG Part number 1 L packaging 0831 203 754 To know which oil has been filled in the machine, please refer to the nameplate (NP). 30 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 31: Eu Declaration Of Conformity

    EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer.
  • Page 32: Uk Declaration Of Conformity

    UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer.
  • Page 33 Notes Instruction Manual R5 RU 0050-0070 B_EN_en 33 | 36...
  • Page 34 34 | 36 Instruction Manual R5 RU 0050-0070 B_EN_en...
  • Page 35 Instruction Manual R5 RU 0050-0070 B_EN_en 35 | 36...
  • Page 36 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.

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R5 ru 0070 b

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