Graco Check-Mate P40LCS Instructions Manual
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Graco Check-Mate P40LCS Instructions Manual

Graco Check-Mate P40LCS Instructions Manual

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Instructions - Parts
Check-Mate
Packages
For use with non-heated bulk supply of medium to high viscosity sealant and
adhesive materials. Not for use in hazardous locations.
With priming piston and Severe Duty
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
P39LCS Model Shown
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001
®
Pump
®
®
or MaxLife
rod and cylinder.
See page 3 for model information. See page 26
for maximum working pressure and approvals.
P40RCM Model Shown
ti10715a
312376A
ti10420a

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Summary of Contents for Graco Check-Mate P40LCS

  • Page 1 Read all warnings and instructions in this manual. Save these instructions. P40RCM Model Shown P39LCS Model Shown ti10420a ti10715a Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441 Copyright 2007, Graco Inc. is registered to I.S. EN ISO 9001...

  • Page 2: Table Of Contents

    Graco Standard Warranty ....30 Graco Information ......30 Related Manuals Component Manuals in U.S.

  • Page 3: Models

    Models Models Check your pump package’s identification (ID) plate (located on side of air PART NO. SERIAL SERIES motor) for the 6-digit part number of your pump package. Use the following matrix to define the construction of your pump package, based on the six dig- MAX FLOW RATIO its.

  • Page 4: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 5 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 6: Component Identification, Supply Unit Installation

    Component Identification, Supply Unit Installation Component Identification, Supply Unit Installation CM14BA Model Shown ti10430a Key: Ram Assembly Lift Rod Air Motor Pump Bleed Valve Check-Mate Displacement Pump Enclosed Wet Cup Platen Fluid Line (not supplied) Remote DataTrak (single systems) or Display Module Air Line (not supplied) (tandem systems) Air Line Drain Valve (not supplied)

  • Page 7: Component Identification, Typical Installation

    Component Identification, Typical Installation Component Identification, Typical Installation P40RCM Model Shown ti11128a Key: Pump Bleed Valve AE Displacement Pump Air Line Drain Valve (not supplied) AF Fluid Outlet Air Filter (not supplied) AG Fluid Inlet (not shown) Air Shutoff Relief Valve (for accessories, not supplied) AH Air Regulator AA Air Motor AJ Bleed Type Air Motor Valve...

  • Page 8: Installation

    Order Part gering the gun/valve to relieve pressure may not be 237569 Ground Wire and Clamp. sufficient. If using Check-Mate pump with Graco Supply Sys- tems, refer to Supply Systems Operation manual 312371 for system accessory installation instruc- tions.
  • Page 9 Installation • Air line filter (V) removes harmful dirt and moisture Fluid Line Accessories from the compressed air supply. Also, install a drain Install the following accessories as listed. Refer to F valve at the bottom of each air line drop, to drain off to see fluid line accessories represented in a typical moisture.

  • Page 10: Setup

    2. Use the packing nut wrench (supplied) to torque the wet cup; see the following table for torque values. Do this whenever necessary. Do not overtighten the Before starting, fill the wet cup (AD) 1/3 full with Graco wet cup. Throat Seal Liquid (TSL) or compatible solvent.

  • Page 11: Pressure Relief Procedure

    Pressure Relief Procedure Pressure Relief Procedure 1. Lock the gun/valve trigger. 5. Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve 2. Integrated Air Controls: to relieve pressure. a. Close the air motor slider valve and the main air 6.

  • Page 12: Prime/Flush

    Prime/Flush Prime/Flush Start Up and Adjust Pump Keep hands and fingers away from the priming piston during operation and whenever the pump is charged with air. The priming piston extends beyond the intake The pump is tested with lightweight oil, which is left housing to pull material into the pump and can ampu- in to protect the pump parts.
  • Page 13 Start Up and Adjust Pump 7. Release the gun/valve trigger and lock the trigger CAUTION safety. The pump should stall against pressure. Do not allow the pump to run dry. It will quickly accel- erate to a high speed, causing damage. If your pump is running too fast, stop it immediately and check the fluid supply.

  • Page 14: Shutdown

    Shutdown Shutdown CAUTION Never leave water or water-based fluid in a carbon steel pump overnight. If you are pumping water-based fluid, flush with water first, then with a rust inhibitor, such as mineral spirits. Relieve pressure, but leave rust inhibitor in pump to protect parts from corrosion. Overnight Shutdown 1.

  • Page 15: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 11. 2. Check all possible problems and causes before dis- assembling pump. Problem Cause Solution Pump fails to operate. Restricted line or inadequate air sup- Clear; increase air supply. Ensure that all ply;...
  • Page 16 Troubleshooting Problem Cause Solution Erratic or accelerated pump Exhausted fluid supply. Refill and prime. speed. Fluid is too heavy for pump priming. Use drain/purge valve. Use a ram. See Supply Units Operation manual 312371. Held open or worn intake valve or Clear valve.

  • Page 17: Repair

    Repair Repair Required Tools 1. Flush pump; see Prime/Flush, page 12. Stop pump at bottom of its stroke. Follow Pressure Relief Pro- • Torque wrench cedure, page 11. • Hammer • Packing nut wrench (supplied with displacement 2. Disconnect air hose. pump) •...
  • Page 18 Repair 8. Use a wrench to hold the tie rod flats to keep the CAUTION rods from turning. Unscrew the nuts (5) from the tie Be sure to use at least two people when lifting, mov- rods (3) and carefully remove the displacement ing, or disconnecting the pump.

  • Page 19: Reconnect Displacement Pump

    (units with remote DataTrak) if they were disconnected. Fill wet cup (AD) 1/3 full of Graco Throat Seal Liquid or a compatible solvent. 7. Attach platen to displacement pump. Refer to the Supply Units Repair-Parts manual 312373 for instructions 8.

  • Page 20: Parts

    Parts Parts Pump Package Parts List Page Pump Packages with L100xx Displacement Pumps pg 21 Pump Packages with L200xx Displacement Pumps pg 22 Pump Packages with L250xx Displacement Pumps pg 23 Pump Packages with L500xx Displacement Pumps pg 24 Model P40RCM Shown Model P39LCS Shown ti10716a ti10421a...

  • Page 21: Pump Packages With L100Xx Displacement Pumps

    Parts Pump Packages with L100xx Displacement Pumps Common Parts Ref. Part Description Qty. Ref. Part Description Qty. 15H392 ROD, adapter 15K750 ROD, tie 244819 COUPLING, assy. 108098 WASHER, lock, spring 197340 COUPLER, cover 106166 NUT, mach, hex 244820 CLIP, hairpin with lanyard 120588 PLUG, pipe, round Varying Parts Reference Number and Description...

  • Page 22: Pump Packages With L200Xx Displacement Pumps

    Parts Pump Packages with L200xx Displacement Pumps Common Parts Ref. Part Description Qty. 108098 WASHER, lock, spring 106166 NUT, mach, hex 120588 PLUG, pipe, round Varying Parts Reference Number and Description Pump Displace- Package Clip, ment Rod, Adapter, Coupling, Cover, hairpin w/ Bracket, Screw,...

  • Page 23: Pump Packages With L250Xx Displacement Pumps

    Parts Pump Packages with L250xx Displacement Pumps Common Parts Ref. Part Description Qty. 108098 WASHER, lock, spring 106166 NUT, mach, hex 120588 PLUG, pipe, round (NXT motors only) Varying Parts Reference Number and Description Pump Displace- Package Clip, ment Motor Rod, Adapter, Coupling,...

  • Page 24: Pump Packages With L500Xx Displacement Pumps

    Parts Pump Packages with L500xx Displacement Pumps Common Parts Ref. Part Description Qty. 108098 WASHER, lock, spring 106166 NUT, mach, hex 120588 PLUG, pipe, round (NXT motors only) Varying Parts Reference Number and Description Pump Displace- Package Clip, ment Motor Rod, Adapter, Collar,...

  • Page 25: Dimensions

    Dimensions Dimensions Pump Packages with Premier Air Motors Pump Packages with NXT Air Motors ti11079a ti11080a Pressure Displacement Ratio Pump Volume Weight (xx:1) Motor (cc per cycle) in. (mm) in. (mm) in. (mm) in. (mm) lbs (kg) NXT3400 13.70 (348.0) 14.00 (355.6) 39.13 (993.9) 52.83 (1,341.9)

  • Page 26: Technical Data

    Technical Data Technical Data Air motor piston diameter Refer to separate air motor manual. Stroke length 4.75 in. (120.65 mm) Displacement pump effective area Refer to Check-Mate Displacement Pump manual 312375. Maximum fluid operating temperature 180° F (82.3° C) Air Inlet Size NXT air motor: 3/4 npt (f) Premier air motor: 1.0 in.

  • Page 27: Performance Charts

    Performance Charts Performance Charts Calculate Fluid Outlet Pressure Calculate Pump Air Flow/Consumption To calculate fluid outlet pressure (psi/MPa/bar) at a spe- To calculate pump air flow/consumption (scfm or cific fluid flow (gpm/lpm) and operating air pressure /min) at a specific fluid flow (gpm/lpm) and air pres- (psi/MPa/bar), use the following instructions and pump sure (psi/MPa/bar), use the following instructions and data charts.
  • Page 28 Performance Charts 26:1 Check-Mate Pumps 29:1 Check-Mate Pumps cycles/min cycles/min 3000 3000 (6.7) (21.0, 210) (5.0) (21.0, 210) 2000 2000 (4.5) (3.4) (14.0, 140) (14.0, 140) 1000 1000 (2.2) (2.2) (7.0, 70) (7.0, 70) (29.5) (6.4) (9.8) (24.6) (3.8) (14.8) (19.7) (15.2) (11.4)
  • Page 29 Performance Charts 63:1 Check-Mate Pumps 55:1 Check-Mate Pumps cycles/min cycles/min 7000 6000 (4.9) (49.0, 1490) (6.7) (42.0, 420) 5000 (3.5) 4000 (35.0, 350) (4.5) (28.0, 280) 3000 (2.1) (21.0, 210) 2000 (2.2) (14.0, 140) 1000 (0.7) (7.0, 70) (1.5) (3.1) (4.5) (6.1) (3.8)

  • Page 30: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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