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SPX/SPZ
Bulkhead & Flood BL24 Range - Installation Guide
Zone 1 variant CML 13ATEX3007, IEC Ex CML14.0001 & CML21UKEX3099
Zone 2 variant CML 17ATEX4231, IEC Ex CML17.0135 & CML21UKEX4106
This installation guide provides instructions for installing the White-Light SPARTAN series
of explosion protected bulkheads.
Text in italics is specific for emergency variants.
Overview
Important information
The SPARTAN series of explosion protected bulkheads are specialist devices, certified for
use in specific operating environments.
The units must be installed in accordance with these instructions, must be correctly certified
for the specific operating environment and must be installed by suitably qualified personnel.
If you have any queries about the installation or the certification of the unit – please contact
Raytec for immediate assistance and advice.
SPARTAN
1
Safety Instructions
2
Installation
3
Maintenance
4
Technical Specification
5
Declaration of Conformity
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Summary of Contents for Raytec SPARTAN SPZ Series
- Page 1 This installation guide provides instructions for installing the White-Light SPARTAN series of explosion protected bulkheads. Text in italics is specific for emergency variants. Overview Safety Instructions Installation Maintenance Technical Specification Declaration of Conformity Important information The SPARTAN series of explosion protected bulkheads are specialist devices, certified for use in specific operating environments. The units must be installed in accordance with these instructions, must be correctly certified for the specific operating environment and must be installed by suitably qualified personnel. If you have any queries about the installation or the certification of the unit – please contact Raytec for immediate assistance and advice.
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Page 2: Safety Instructions
‘T’ rating are suitable for the environment the unit is being installed in. If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec. Externally the SPARTAN unit housing is constructed from marine grade aluminium, and toughened glass, stainless steel brackets/fasteners and silicone gaskets, internally there are many non metallic components. -
Page 3: Installation
2. Installation Mounting SPARTAN Bulkhead Unit 1. To meet the requirements of certification a MINIMUM of 2 fixing points must be used, the fixing points must be suitable for the conditions of use. Raytec recommend using M6 Marine Grade A4 Stainless Steel fixings (not supplied) UK / Europe Tel: +44 (0) 1670 520055 www.raytecled.com Americas Tel: +1 613 270 9990... - Page 4 SPARTAN Flood BL24 Mounting Instructions 1. ATTACH 2-OFF L-BRACKET(ITEM 2) TO VACANT FIXING HOLES ON REAR OF BULKHEAD BODY, USING 4-OFF M6X12 SCREWS(ITEM 5) & 1. ATTACH 2-OFF L-BRACKET(ITEM 2) TO VACANT FIXING HOLES ON 1. ATTACH 2-OFF L-BRACKET (ITEM 2) TO VACANT FIXING HOLES ON REAR OF BULKHEAD 1. ATTACH 2-OFF L-BRACKET(ITEM 2) TO VACANT FIXING HOLES ON M6 SPRING-WASHER(ITEM 6) AS SHOWN.
- Page 5 NO MODIFICATIONS ALLOWED WITHOUT THE APPROVAL OF THE CERTIFICATE RELATED DRAWING AUTHORISED PERSON. IF IN DOUBT ASK! NO MODIFICATIONS ALLOWED WITHOUT THE APPROVAL OF THE AUTHORISED PERSON. ITEM NO. DESCRIPTION QTY. IF IN DOUBT ASK! M8 FIBRE WASHER L-BRACKET M8X20 SOCKET CAP ITEM NO.
- Page 6 Spartan Bulkhead Standard/Emergency Variant The SPARTAN Bulkhead is supplied as standard with the mounting brackets as shown on the above diagram, other mounting methods/brackets available – please contact Raytec. Typical wiring diagram - Emergency Variants GREEN EARTH TO SCREW TO LED's GREY BROWN Typical wiring diagram - Standard Variants BLUE...
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Page 7: Operation
The battery fuse located within the Bulkhead housing on emergency variants is disconnected after final manufacturing testing. When installing the bulkhead the battery fuse will need to be reconnected and the unit charged for 24 hours and then discharged (repeated 3 times) to bring the battery up to peak capacity. (Unless an ‘EMX’... -
Page 8: Led Indication
c. Self-test • Carried out at a random time every 3 months. • Checks the battery’s capacity and lamp’s condition. • Performs self-recovery for the battery if not at peak capacity. • Is carried out at 100% load • Discharges only 2/3 of the battery’s capacity. LED indication LED Indication Condition... -
Page 9: Maintenance
3. Maintenance It is essential that all SPARTAN Bulkhead units are maintained in accordance with the requirements of the EN60079-17 standard: (Electrical apparatus for explosive gas atmospheres – other than mines). IMPORTANT. No modifications are permitted to the unit, all spare parts must be purchased from the manufacturer, unauthorized modifications or spare parts will invalidate certification and make the equipment dangerous. -
Page 10: Technical Specification
4. Technical Specification BL24-STD BL24-EM Input Voltage 110-254V AC Input Current (230Vac, full load) 0.15A 0.16A Consumption 20W/34W 24W/37W Power Factor (230Vac, full load) >0.97 Mains Frequency 50/60Hz Inrush Current (I @50%) 20A, ∆t < 300µs peak Total Harmonic Distortion (230Vac, full load) <10% IP Rating IP66/67 Weight (std) - Page 11 Max number of fittings allowed per MCB (Based on 230V) MCB Type Rating BL24 - STD BL24 - EM UK / Europe Tel: +44 (0) 1670 520055 www.raytecled.com Americas Tel: +1 613 270 9990...
- Page 12 With The Atex Directive 2014/34/EU & UK Directive SI 2016 NO. 1107 (as amended) Raytec Ltd. declares under our sole responsibility that the product(s) listed below conform with the relevant provisions of the ATEX directive 2014/34/EU of 20th April 2016 and the UK directive SI 2016 No. 1107 (as amended) Manufacturer Raytec Ltd Unit 15, Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 8QW United Kingdom Description Spartan range of bulkhead luminaires – standard and emergency...
- Page 13 Compliance with the Essential Health and Safety Requirements has been assessed by reference to the following harmonised/designated standards - EN 60079-0 : 2018 EN 60079-7 : 2015 + A1 : 2018 EN 60079-18 : 2015 + A1 : 2017 EN 60079-31 : 2014 And also 2014/35/EU - Low Voltage Directive, 2014/30/EU - EMC Directive Signed Name Barry Thompson Position Director Dated Serial number UK / Europe Tel: +44 (0) 1670 520055 www.raytecled.com...
- Page 14 Raytec Global (excluding Americas) Raytec Americas Tel: +44 (0) 1670 520055 Tel: +1 613 270 9990 sales@raytecled.com sales@raytecled.com Raytec Ltd. Raytec Systems Inc. Unit 15 Wansbeck Business Park, Rotary Parkway 800-300 Terry Fox Drive, Ottawa, Ontario Ashington, Northumberland, NE63 8QW, United Kingdom 2K 0E3, Canada raytecled.com...
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