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Related Manuals for Trillium ROTO-JET RO III 4x3
Summary of Contents for Trillium ROTO-JET RO III 4x3
- Page 1 Disassembly/Assembly Manual RO III 4x3 RJ-DA-6 11/19...
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Page 3: Table Of Contents
ROTO-JET PUMP DISASSEMBLY/ASSEMBLY RO III 4x3 Table of Contents GENERAL ....................1 1.1. INTRODUCTION................1 1.2. ROTO-JET PUMP DESIGN ............1 1.3. PUMP IDENTIFICATION ..............2 DISASSEMBLY/ASSEMBLY ..............2 2.1. GENERAL ..................2 2.2. RECOMMENDED TOOLS .............. 3 2.3. DISASSEMBLY/ASSEMBLY STANDS ........... 5 2.3.1. - Page 4 ROTO-JET PUMP DISASSEMBLY/ASSEMBLY RO III 4x3 Table of Contents Continued DRIVE BEARING CONVERSION ............26 HYDROSTATIC PRESSURE TEST ............27 ROTOR ASSEMBLY BALANCING ............27 PARTS ..................... 28 6.1. MINIMUM RECOMMENDED SPARE PARTS LIST ..... 28 6.2. PARTS LIST - AUXILIARY EQUIPMENT ........29 6.3.
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Page 5: General
ROTO-JET PUMP DISASSEMBLY/ASSEMBLY RO III 4x3 GENERAL 1.1. INTRODUCTION This manual has been prepared to assist you in understanding the construction and the correct methods of disassembly and assembly for your new Roto-Jet pump. The Roto-Jet pump is the simplest and most reliable high pressure pumping device ever invented. -
Page 6: Pump Identification
1.3. PUMP IDENTIFICATION Roto-Jet pumps are designated by a series of letters and numbers, such as ROA- S484. The first group, ROA, is an indication of the basic mechanical configuration and the second group, S484, designates the pick-up tube size. The pump nameplate gives both the pump model designation and the pump serial number. -
Page 7: Recommended Tools
2.2. RECOMMENDED TOOLS DESCRIPTION QUANTITY PART NUMBERS Complete Tool Kit (includes special and purchased tools) 0663678 Special Tool Kit (includes items under special tools) 0663679 SPECIAL TOOLS Alignment Tool-Pick-Up Tube (5/16" - 24) 060582064 Alignment Tool-Endbell 060580573 Guide, Center-Pick-Up Tube 0663677 Tee, Handle-5/16"-24 UNF 0663676... - Page 8 2.2 RECOMMENDED TOOLS, continued PURCHASED TOOLS, continued Socket - 3/8" Hex Bit, 3/8" Drive 060095034 Socket - 1/2" Hex Bit, 1/2" Drive 060095036 Protector, Shaft Puller 060095037 Heat Gun - 750° Max (120V/60Hz) 060095046 Tempilstick - 150° F 060095047 Tempilstick - 175° F 060095048 Tempilstick - 200°...
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Page 9: Disassembly/Assembly Stands
2.3. DISASSEMBLY/ASSEMBLY STANDS CAUTION When lifting the pump into the vertical position with or without the assembly stand a swivel hoist ring shall be used in place of the lifting eye bolt. RO 4x3... -
Page 10: Model Ro Iii 4X3 Dimension Drawing
2.3.1. Model RO III 4x3 Dimension Drawing Figure 2.3.1 RO 4x3... -
Page 11: Ro Iii 4 X 3 Section Drawing
2.4. RO III 4 x 3 Section Drawing Figure 2.4 RO 4x3... -
Page 12: Parts List - Ro Iii 4 X 3 Pump
2.4.1. Parts List - RO III 4 x 3 Pump Item Qty. Description Part Number Pick-up Tube D-850 17-4 PH 0663170 718 Iconel 0663170-1 Rotor Assembly (See section 2.5.1 for parts list) Cap, Bearing 0655488 Pedestal High Thrust 0662377 Low Thrust 0655514 Pedestal 0662377... - Page 13 2.4.2. Parts List - RO III 4 x 3 Pump, Cont'd. Item Qty. Description Part Number O-Ring, Seal Hub 0663084-254 O-Ring, Bearing Cap 060083686 O-Ring, Oil Ring Retainer 060083734 O-Ring, Bearing Retainer 060083914 Capscrew, Hex Head Pedestal (Not shown) 060088814 Capscrew, Hex Head Cover 060088325 Capscrew, Hex Head Bearing Retainer...
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Page 14: Ro Iii 4 X 3 Rotor Assembly Section Drawing
2.5. RO III 4 x 3 ROTOR ASSEMBLY SECTION DRAWING Figure 2.5 RO 4x3... -
Page 15: Parts List - Ro Iii 4 X 3 Rotor Assembly
2.5.1. Parts List - RO III 4 x 3 Rotor Assembly Item Description Part No. Rotor, Ductile Iron 0656217 Rotor, Stainless Steel 0656756 Rotor, Steel 0655555 Rotor Cover, Ductile Iron 0663635-3 Rotor Cover, Stainless (CF8M) 0663635-2 Rotor Cover, Steel (WCB) 0663635-1 Driveshaft 0661945... -
Page 16: Seal Parts Lists
2.6. Seal Parts Lists 2.6.1. Parts List - Stationary Single Seal - 4 x 3 Pump Figure 2.6.1 - Stationary Single Seal Item No. Qty. Description Part No. Seal Kit 0663652-01 Consisting of: O-Ring, Seal Plate (Nitrile) 0663084-264 O-Ring, Pick-Up Tube (Nitrile) 0663084-233 O-Ring, Seal (Viton) 0662499-261... - Page 17 2.6.2. Parts List - Stationary Single Seal with labyrinth bushing - 4 x 3 Pump Figure 2.6.2 - Stationary Single Seal with labyrinth bushing Item No. Qty. Description Part No. Seal Kit 0663652-02 Consisting of: O-Ring, Seal Plate (Nitrile) 0663084-264 O-Ring, Pick-Up Tube (Nitrile) 0663084-233 O-Ring, Seal (Viton)
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Page 18: Cautions
2.7. CAUTIONS The following precautions are recommended to insure continued satisfactory operation of unit after reassemble. WARNING PLEASE STUDY THESE INSTRUCTIONS CAREFULLY BEFORE PERFORMING PUMP MAINTENANCE. ADHERENCE TO THESE INSTRUCTIONS IS NECESSARY FOR SATISFACTORY REPAIR OF YOUR ROTO-JET PUMP. MAINTENANCE PERSONNEL MUST READ AND UNDERSTAND THE ASSEMBLY AND DISASSEMBLY SECTION. -
Page 19: Seal Replacement
2.7.8. WARNING: When lifting the pump into the vertical position with or without the use of the assembly stand a swivel hoist ring shall be used in place of the lifting eye. Reference APPENDIX A Drawing. WARNING THE EYE-BOLT HOLE LOCATED ON THE TOP OF THE PUMP HOUSING IS INTENDED FOR LIFTING THE PUMP ONLY, AND NOT THE COMPLETE PUMP AND BASE PACKAGE. - Page 20 2.8.1.4. Seals may be changed with pump in horizontal (mounted) position or removed from mount and secured in position in which pump shaft is facing downward. The steps for replacing seal remain the same. However, extreme care must be taken to avoid face damage during handling of pump components in the horizontal position.
- Page 21 2.8.3.7. Slide seal plate (24) into endbell (26) with seal outward and drain hole to bottom of pump. Install 2 socket head capscrews (67) and tighten to 20 ft. lbs. (27 NM). 2.8.3.8. Slide mating ring with carrier (76) and o-ring (83) on seal hub (29) until it bottoms on the end of the seal hub.
- Page 22 2.8.4.5. Mount dial indicator on endbell (26) to measure radial runout of seal hub (29) (see figure 2.8.4). Max TIR = .002 inch (.051 mm). Slowly turn seal hub using pump shaft. Adjust the seal hub by gently tapping the flange O.D. until the runout is to spec. Then tighten the 5 capscrews to 28 ft.
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Page 23: Pick Up Tube Replacement
2.8.5.8. If pump has been turned vertical, (shaft pointed down) at any time the pedestal cover (18) should be removed and the oil rings (22) be placed on their respective slingers (19 and 20). Remount cover (18) on pedestal. 2.8.5.9. Re-install pump. -
Page 24: Bearing Replacement
2.9.5. Rotor cover installation (Reference figure 2.5). 2.9.5.1. Lubricate and install o-ring (6) on the lip of the rotor (3). Place the pick tube (1) in the rotor. Lubricate the o-ring bore in the rotor cover (4) which engages the o-ring. Place the rotor cover on the rotor. Make sure all the holes in the rotor line up with the cover, as the hole pattern is not symmetrical. - Page 25 2.10.2.5. Remove pedestal cover (18) and position oiler ring (22) to clear bearings when rotor assembly is being removed, figure 2.4. 2.10.2.6. Thread the 1/2" eyebolts (P/N 060055411) into three evenly spaced holes at the periphery of the rotor cover (4). Remove the rotor, driveshaft (5) and bearings from the pedestal.
- Page 26 2.10.4.3. Place the slinger on the shaft (5) against the shoulder as shown in assembly drawing (Figure 2.5). 2.10.4.4. Press the bearing (11) into the bearing sleeve (25). Be sure to place the bearing into the sleeve with the wide shoulder of the outer race (or the side with the bearing number written on it) against the shoulder of the bearing sleeve.
- Page 27 2.10.4.13. Check to see if oil slinger (20) will rotate freely after bearings are installed. If oil slinger (20) rotates freely, place the shaft sleeve (28), bearing cap slinger (27) and the used bearing locknut (46) back onto the shaft. Tighten locknut using the bearing locknut torque wrench adaptor until the oil slinger (20) is secured.
- Page 28 2.10.6. Shimming instructions 2.10.6.1. For proper bearing and seal location, dimension "B" (as shown in figure 2.10.6) must be controlled. Use the shimming bar (P/N 060580635) and a depth micrometer to measure the bearing and seal location. This measurement is then subtracted from the number stamped on the measuring bar.
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Page 29: Rotating Component Replacement
2.10.6.2. Tilt the pump from its vertical position to a horizontal position. Remove the capscrews (60) and bearing cap (14), Install the required number of shims (38) as shown in assembly drawings (Figure 2.4). 2.10.6.3. Replace the bearing cap (14) and the three capscrews (60) and torque to 104 ft. -
Page 30: Drive Bearing Conversion
2.11.4. Rotor installation Heat the driveshaft bore in the rotor (3) to 140 - 160 degrees F. Check the temperature with a heat stick. Insert the driveshaft (5) aligning the before- disassembly alignment marks and driveshaft flange holes with the holes in the rotor. -
Page 31: Hydrostatic Pressure Test
3.1.2.8. Position the two oiler rings (22) in the pedestal (17) so that the shaft will pass through them when the rotor assembly is installed. 3.1.2.9. Complete assembly per section 2.10.5 through 2.10.7. 3.1.3. Convert from ROH-B (belt drive) to ROH-A (Direct Drive): 3.1.3.1. -
Page 32: Parts
5.5. Two plane dynamic balance using surface A and B shown on figure 2.5. Trim balance to 1/2 of the out of balance by drilling as indicated on figure 2.5. Balance to within the following limits at 975 to 1000 RPM: Caution: Sufficient guarding should be used when balancing the rotating assembly. -
Page 33: Parts List - Auxiliary Equipment
6.2. PARTS LIST - AUXILIARY EQUIPMENT BYPASS ORIFICE DESCRIPTION PART NUMBER Orifice- 3/16" 0663696 6.3. ORDERING PARTS 6.3.1. General - It is Roto-Jet Pump's policy to continually improve its products. Therefore, specifications are subject to change without notice. Parts should be ordered as far in advance of their use as possible since circumstances beyond our control may reduce existing stock. -
Page 34: Maintenance Record
MAINTENANCE RECORD DATE SERIAL NO. MAINTENANCE PERFORMED RO 4x3... - Page 35 APPENDIX A When using the swivel hoist, use in place of this lifting eye. RO 4x3...
- Page 36 For optimum service and technical assistance, please contact our factory for the distributor or representative nearest to your project: Trillium Flow Technologies Tel 801-359-8731 Fax 801-530-7828 Specification in this manual are subject to change without prior notification. Manual # RJ-DA-6 (11/19)
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