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Summary of Contents for VAT 110 Series
- Page 1 Installation, Operating & Maintenance Instructions HV gate valve with manual actuator Series 110 DN 250 mm (I. D. 10") DN 320 mm (I. D. 12’’) This manual is valid for the following product ordering numbers: 11048- . E01 11050- . E01 283289EA Edition 2013-06-26...
- Page 2 VAT. Offenders are liable to pay damages. The original VAT firmware and updated state of the art versions of the VAT firmware are intended for use with VAT products. The VAT firmware contains a limited, time unlimited user license.
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Page 3: Table Of Contents
Series 110 Contents Description of product ................ 4 Identification of product ..................4 Use of product ..................... 4 Related documents ..................... 4 Important information ..................4 Technical data ..................... 4 Safety ....................5 Compulsory reading material ................5 Danger levels ...................... 5 Personnel qualifications .................. -
Page 4: Description Of Product
Dimensional drawing Important information This symbol points to a very important statement that requires particular attention. Example: VAT disclaims any liability for damages resulting from inappropriate packaging. Technical data See product data sheet and dimensional drawing. 4/22 Edition 2013-06-26... -
Page 5: Safety
Series 110 SAFETY Safety Compulsory reading material Read this chapter prior to performing any work with or on the product. It contains important information that is significant for your own personal safety. This chapter must have been read and understood by all persons who perform any kind of work with or on the product during any stage of its serviceable life. -
Page 6: Personnel Qualifications
SAFETY Series 110 Personnel qualifications WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. Safety labels Label Part No. Location on valve T-9001-155 Protective cover Table 2-1 6/22 Edition 2013-06-26 283289EA... -
Page 7: Design And Function
Series 110 DESIGN AND FUNCTION Design and Function Design 1 Sealing surface 2 Valve body 3 Bonnet flange 4 Actuator Figure 3-1 Function The valve features the VATLOCK sealing technology. This means, the valve is mechani- cally locked in the closed position. In the open position, the mechanism is not locked. Leaf springs hold gate and counter-plate against the carriage with the ball retainers. -
Page 8: Installation
Make sure that the supplied products are in accordance with your order. Inspect the quality of the supplied products visually. If it does not meet your requirements, please contact VAT immediately. Store the original packaging material. It may be useful if products must be returned to VAT. - Page 9 Valve body and screws may get damaged. Use tightening torque according the size of the screws. NOTICE Too long screws Valve body may get deformed and / or malfunctions may occur. Use only screws recommended by VAT. 283289EA Edition 2013-06-26 9/22...
- Page 10 INSTALLATION Series 110 Identify flange type according the fabrication number on the identification plate; see chapter «1.1 Identification of product». Example: 110 . . – P . . . / . . . Flange type ISO-F Valve Maximum screw-in depth «X» in mm Nom.
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Page 11: Admissible Forces And Bending Moments
DN (nom. I.D.) pressive force «FA» «M» lbf ∙ ft inch 3430 4000 If a combination of both forces («FA» and «M») occurs, the values mentioned above are invalid. Please contact VAT for more information. Table 4-2 283289EA Edition 2013-06-26 11/22... -
Page 12: Operation
1 to 4 seal Bellows all right? Contact VAT www.vatvalve.com Table 5-1 If you need any further information, please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. 12/22... -
Page 13: Maintenance
Maintenance intervals Under clean operating conditions the valve does not require any maintenance during 200 000 cycles. After 200 000 cycles, VAT recommends replacing the mechanism unit; see chapter «6.2 Replacement of valve gate / mechanism unit». For more information or a general overhaul please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. - Page 14 MAINTENANCE Series 110 Vent chambers on either side to atmospheric pressure. Open the valve. Remove screws (1) and (2) according to «Sample Figure 6-1». Withdraw actuator/mechanism unit carefully from body without touching the body wall; see «Sample Figure 6-1». Remove locked ring (5) according to «Sample Figure 6-1». Withdraw bolt (4) by pulling it downwards according to «Sample Figure 6-1».
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Page 15: Replacement Of Gate Seal
Series 110 MAINTENANCE 13. Insert actuator / mechanism unit into body without touching the body wall. 14. Mount screws (1) and screws (2) according to «Sample Figure 6-1». Valve is ready for use. Replacement of gate seal Remove actuator / mechanism unit as described in «6.2 Replacement of valve gate / mechanism unit». -
Page 16: Repairs
Repairs may only be carried out by the VAT service staff. In exceptional cases, the customer is allowed to carry out the repairs, but only with the prior consent of VAT. Please contact one of our service centers. You will find the addresses on our website www.vatvalve.com. -
Page 17: Dismounting And Storage
Series 110 DISMOUNTING AND STORAGE Dismounting and Storage WARNING Unqualified personnel Inappropriate handling may cause serious injury or property damage. Only qualified personnel are allowed to carry out the described work. WARNING Heavy weight Physical overstraining. Use a crane to lift the product. NOTICE Contamination Product may get contaminated. -
Page 18: Storage
DISMOUNTING AND STORAGE Series 110 Storage NOTICE Wrong storage Inappropriate temperatures and humidity may cause damage to the product. Valve must be stored at: – relative humidity between 10% and 70% – temperature between +10 °C and +50 °C – non-condensing environment NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used. -
Page 19: Packaging And Transport
If products are radioactively contaminated, the VAT form «Contamination and Radiation Report» must be filled out. Please contact VAT in advance. If products are sent to VAT in contaminated condition, VAT will carry out the decontamination procedure at the customer's expense. -
Page 20: Packaging
Valve mechanism may get damaged if valve is in open position. Make sure that the valve is closed. Cover all valve openings with a protective foil. Pack valve appropriately, by using the original packaging material. VAT disclaims any liability for damages resulting from inappropriate packaging. Transport NOTICE Inappropriate packaging Product may get damaged if inappropriate packaging material is used. -
Page 21: Disposal
Series 110 DISPOSAL Disposal WARNING Harmful substances Environmental pollution. Discard products and parts according to the local regulations. 283289EA Edition 2013-06-26 21/22... -
Page 22: Spare Parts
«1.1 Identification of product». This is to ensure that the appropriate spare parts are supplied. VAT makes a difference between spare parts that may be replaced by the customer and those that need to be replaced by the VAT service staff.
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