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Summary of Contents for SincoSald NOVASTICK 166 VALIGETTA
- Page 1 MODEL NOVASTICK 166 VALIGETTA INSTRUCTION MANUAL for installation, use and maintenance of welding machines. Original instructions in Italian. Please keep for future use. 1.995.228 EN - Rev. 1.1...
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Page 2: Table Of Contents
NOVASTICK 166 VALIGETTA Contents 1. PREFACE 1.1. PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE 1.2. RECIPIENTS 1.3. STORAGE OF THE INSTRUCTION MANUAL 1.4. UPDATING THE INSTRUCTION MANUAL 1.5. HOW TO READ THE INSTRUCTION MANUAL 1.6. TERMS, SYMBOLS AND PICTOGRAMS 2. - Page 3 NOVASTICK 166 VALIGETTA 6. MACHINE USE 6.1. MACHINE LAYOUT DESCRIPTION 6.1.1. Layout for the front and rear panel 6.2. INSTALLATION & OPERATION FOR MMA WELDING 6.2.1. Set up installation for MMA Welding 6.2.2. Operation for MMA Welding 6.2.3. MMA welding trouble shooting 6.3.
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Page 4: Preface
NOVASTICK 166 VALIGETTA 1. PREFACE of the Manufacturer. THE OFFICIAL LANGUAGE CHOSEN BY THE MANU- FACTURER IS ITALIAN. The manufacturer cannot be 1.1. PURPOSE OF THE INSTRUCTION held liable for translations in other languages that do MANUAL FOR USE AND MAINTE-... -
Page 5: Storage Of The Instruction Manual
NOVASTICK 166 VALIGETTA ed to them by their employer; are no longer valid with the new ones. • capable of comprehending and interpreting the 1.5. HOW TO READ operator manual and the safety instructions; THE INSTRUCTION MANUAL • familiar with the emergency procedures and how The Manual is split into chapters, each one dedicated to implement them;... -
Page 6: General Information
NOVASTICK 166 VALIGETTA 2. GENERAL INFORMATION NOVASTICK 166 VALIGETTA plate explanation Pos. 1 Name and address of the manufacturer and trademark 2.1. MANUFACTURER Pos. 2 Identification of the welding machine model IDENTIFICATION DATA Pos. 3 Welding machine serial number Pos. 4 Welding machine type symbol: Transform- MANUFACTURER: SINCOSALD S.r.l... -
Page 7: Declarations Of Conformity
NOVASTICK 166 VALIGETTA 2.3. DECLARATIONS OF CONFORM- 2.6. PREPARATION BY THE CUSTOMER The machine is constructed in compliance with the Unless otherwise agreed in the contract, the follow- relevant EU Directives, applicable at the time of its ing are normally the Customer's responsibility: •... -
Page 8: Safety
NOVASTICK 166 VALIGETTA 3. SAFETY It is, however, essential to diligently follow the follow- ing indications: • It is absolutely forbidden to operate the machine 3.1. GENERAL automatically with the fixed and/or mobile guards SAFETY WARNINGS removed; • It is strictly prohibited to disable the safety mech- WARNING: your safety depends on you!!! anisms installed on the machine;... - Page 9 NOVASTICK 166 VALIGETTA manual, which must always be available at the work- Follow the instructions below: place. - Wear appropriate clothing and protective masks. All safety features placed on moving parts to prevent - DO NOT use CONTACT LENSES!!! The intense heat...
- Page 10 NOVASTICK 166 VALIGETTA - Do not attempt to unlock blocked valves with F) Burns hammers, keys, tools or other systems. Protect the skin against burns caused by ultraviolet - Never delete or alter the name, number or other radiation emitted by the electric arc, by sparks and markings on the cylinders.
- Page 11 NOVASTICK 166 VALIGETTA even tiny amounts of trichloroethylene and perchlo- vices that could malfunction in the event of electro- rethylene. magnetic disturbances. Below is a list of services to consider: H) Moving parts can cause damage a) Power cables, control cables, transmission system...
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Page 12: Intended Use
NOVASTICK 166 VALIGETTA The mantle and all the possible accesses inside the damage, deformation, corrosion, wear or altera- welding machine must be correctly closed during tion to the original characteristics; • checking all mechanical parts; the welding and cutting operations. The welding ma- •... -
Page 13: Contraindications For Use
NOVASTICK 166 VALIGETTA 3.6. SIGNS ATTENTION: It cannot therefore be used as a de- vice tor thaw pipes; any improper use automati- The safety signs must always be clearly visible and it cally voids the warranty and excludes the man- is absolutely forbidden to remove or hide them. -
Page 14: Residual Risks
NOVASTICK 166 VALIGETTA Explosion hazard: Fatal hazard: This symbol indicates the presence of Pay the utmost attention near this explosive substances or explosion hazard. indication!!! Never touch the area indicated by this symbol since it indicates a fatal hazard. Warning:... -
Page 15: Installation
NOVASTICK 166 VALIGETTA 4. INSTALLATION 4.4. HANDLING AND LIFTING ATTENTION: handling and lifting must be carried 4.1. SHIPPING out by trained and qualified operators, using appropriate means and methods, to avoid risks The shipment, also depending on the destination, to personal health and damage to the machine. -
Page 16: Unpacking
NOVASTICK 166 VALIGETTA IMPORTANT: The Manufacturer cannot be held liable for damage caused to persons or property due to utilising lifting systems other than those described above. 4.5. UNPACKING IMPORTANT: Consult the "Handling and lifting" paragraph to correctly handle the machine. -
Page 17: Storage
NOVASTICK 166 VALIGETTA Do not lift the machine by the FEEDER or genera- Appropriate safety devices must be provided for its tor handles. operation in line with those required in the area of The welder has a sturdy handle integrated in the safety in the workplace. -
Page 18: Connections
NOVASTICK 166 VALIGETTA 4.9. CONNECTIONS ATTENTION: the yellow-green wire of the welding machine power cable must always be connected Electrical connections to the protection conductor (system earth). The The machine's internal connections are carried out yellow-green wire should NEVER be combined by qualified personnel sent by the manufacturer. -
Page 19: Machine Description
NOVASTICK 166 VALIGETTA 5. MACHINE DESCRIPTION 5.3. ENVIRONMENTAL CONDITIONS The machine does not require particular environ- 5.1. OPERATING PRINCIPLE mental conditions. The machine must be installed in- doors in a well-lit, ventilated industrial building with The NOVASTICK series welding systems were de- solid and level flooring. -
Page 20: Technical Specifications
NOVASTICK 166 VALIGETTA 5.7. TECHNICAL SPECIFICATIONS The following table shows the main technical specifications relating to the machine: Parameters NOVASTICK 166 VALIGETTA Power supply, single phase 230 V -50/60 Hz Noise emissions < 70 dB MAX power 5,00 KW Open circuit voltage... -
Page 21: Machine Use
NOVASTICK 166 VALIGETTA 6. MACHINE USE 6.2. INSTALLATION & OPERATION FOR MMA WELDING 6.1. MACHINE LAYOUT DESCRIPTION 6.2.1. Set up installation for MMA Welding Connection of Output Cables 6.1.1. Layout for the front and rear panel Two sockets are available on this welding machine. -
Page 22: Mma Welding Trouble Shooting
NOVASTICK 166 VALIGETTA 2. Set the welding current relevant to the electrode NOTE: type and size being used as recommended by the • Note the polarity of wiring, the general DC weld- electrode manufacturer. ing wire in two ways. Selected according to the 3. - Page 23 NOVASTICK 166 VALIGETTA No. Trouble Possible Reason Suggested Remedy Incomplete welding Check earth lead is connected. circuit. Check all cable connections. 1 No arc Check that the machine is switched No power supply. on and has a power supply. Arc length too long.
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Page 24: Start-Up
NOVASTICK 166 VALIGETTA 6.3. START-UP 7. MAINTENANCE After turning on machine or line power, conduct a 7.1. MACHINE ISOLATION careful visual inspection of the entire machine and make sure that no persons or material are obstruct- Before carrying out any type of Maintenance or Re-... -
Page 25: Routine Maintenance
NOVASTICK 166 VALIGETTA 7.4. ROUTINE MAINTENANCE Remove dust or foreign materials every 6 months, which may have been deposited on the transformer General requirements or on the diodes of the rectifier unit; to do this use a The machine is designed to minimise routine mainte- jet of dry, clean air. -
Page 26: Troubleshooting
NOVASTICK 166 VALIGETTA 7.6. TROUBLESHOOTING B) Additional repair Instructions - After having carried out a repair, be careful to • Before the welding machines are dispatched re-order the wiring, so that there is a secure insula- from the factory, they have already been test- tion between the primary side and the secondary ed and calibrated accurately. - Page 27 NOVASTICK 166 VALIGETTA S/N Troubles Reasons Solutions Turn on the power The power light damaged Test and repair the inside circuit source, and fan works, or connection is not good. of power light Pr3. but the power light is Power PCB failures.
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Page 28: Accessories And Spare Parts
NOVASTICK 166 VALIGETTA 8. ACCESSORIES AND SPARE 9. ADDITIONAL INSTRUCTIONS PARTS 9.1. WASTE DISPOSAL 8.1. CUSTOMER SERVICE It is the responsibility of the user, in accordance with the laws in force in their country, to ensure correct The Manufacturer is always at your disposal for any... - Page 29 NOVASTICK 166 VALIGETTA There are 2 ways to discard DOMESTIC WEEE: For the management of "WEEE", SINCOSALD relies a) If you decide to buy a new equivalent equipment, on ecoR Consortium "it" the user can deliver it to the distributor, who will have to collect it for free.
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Page 30: Annexes
NOVASTICK 166 VALIGETTA 10. ANNEXES 10.1. WIRING DIAGRAMS 1.995.228 EN - Rev. 1.1... -
Page 31: Spare Parts
NOVASTICK 166 VALIGETTA 10.2. SPARE PARTS Pos. Code Description Pos. Code Description Pos. Code Description 8.295.098 Handle Fixing plate for front Output insulation 8.291.028 8.291.055 panel block 8.291.023 Machine cover 8.243.039 EMC PCB 8.295.088 Knob 8.243.038 FRD PCB 8.295.103 Insulation plate 8.295.070 Euro socket... - Page 32 SINCOSALD S.r.l Sede Legale – Amministrativa via della Fisica, 26/28 20864 Agrate Brianza (MB) Italy Tel: +39 039 641171 r.a. Fax: +39 039 6057122 export@sincosald.it www.sincosald.it...
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