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MODEL
NOVACUT 106 LCD
INSTRUCTION MANUAL
for installation,
use and maintenance
of welding
machines.
Original instructions in Italian.
Please keep for future use.
1.995.232 EN - Rev. 1.1

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Summary of Contents for SincoSald NOVACUT 106 LCD

  • Page 1 MODEL NOVACUT 106 LCD INSTRUCTION MANUAL for installation, use and maintenance of welding machines. Original instructions in Italian. Please keep for future use. 1.995.232 EN - Rev. 1.1...
  • Page 2: Table Of Contents

    NOVACUT 106 LCD Contents 1. PREFACE 1.1. PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE 1.2. RECIPIENTS 1.3. STORAGE OF THE INSTRUCTION MANUAL 1.4. UPDATING THE INSTRUCTION MANUAL 1.5. HOW TO READ THE INSTRUCTION MANUAL 1.6. TERMS, SYMBOLS AND PICTOGRAMS 2.
  • Page 3 NOVACUT 106 LCD 6. MACHINE USE 6.1. MACHINE LAYOUT DESCRIPTION 6.1.1. Layout for the front and rear panel 6.1.2. Further Controls Explained 6.2. INSTALLATION & OPERATION 6.2.1. Electrical Connection 6.2.2. Compressed Air Requirements 6.2.3. Basic Operation 6.2.4. Cutting Operation 6.2.5. CNC Socket Diagram 6.3.
  • Page 4: Preface

    NOVACUT 106 LCD 1. PREFACE THE OFFICIAL LANGUAGE CHOSEN BY THE MANU- FACTURER IS ITALIAN. The manufacturer cannot be held liable for translations in other languages that do 1.1. PURPOSE OF THE INSTRUCTION not conform to the original meaning (ORIGINAL IN- MANUAL FOR USE AND STRUCTIONS).
  • Page 5: Storage Of The Instruction Manual

    NOVACUT 106 LCD 1.5. HOW TO READ THE INSTRUCTION • capable of comprehending and interpreting the operator manual and the safety instructions; MANUAL • familiar with the emergency procedures and how The Manual is split into chapters, each one dedicated to implement them;...
  • Page 6: General Information

    NOVACUT 106 LCD 2. GENERAL INFORMATION NOVACUT 106 LCD plate explanation Pos. 1 Name and address of the manufacturer and trademark 2.1. MANUFACTURER Pos. 2 Identification of the welding machine model IDENTIFICATION DATA Pos. 3 Welding machine serial number Pos. 4 Welding machine type symbol: Transform- MANUFACTURER: SINCOSALD S.r.l...
  • Page 7: Declarations Of Conformity

    NOVACUT 106 LCD 2.3. DECLARATIONS OF 2.6. PREPARATION BY THE CONFORMITY CUSTOMER The machine is constructed in compliance with the Unless otherwise agreed in the contract, the follow- relevant EU Directives, applicable at the time of its ing are normally the Customer's responsibility: •...
  • Page 8: Safety

    NOVACUT 106 LCD 3. SAFETY • Operations at reduced safety levels must be car- ried out in strict accordance with the instructions given in the relevant descriptions; 3.1. GENERAL SAFETY WARNINGS • After any operation with reduced safety levels, guards/safety devices should be replaced on the WARNING: your safety depends on you!!! machine as soon as possible;...
  • Page 9 NOVACUT 106 LCD A) Electric shock - REMEMBER: The arc can blind or damage your ELECTRIC SHOCK CAN BE FATAL!!! eyes. The arc is dangerous up to a distance of 15 - All electric shocks are potentially fatal. metres. Never look at the arc with the naked eye! - Do not touch live parts.
  • Page 10 NOVACUT 106 LCD - Never refill the cylinders, but have them refilled by Wear a mask with protective glass on the outside and specialised companies. adiactinic glass filter inside. This is MANDATORY for - Do not modify or exchange the cylinder fittings.
  • Page 11 NOVACUT 106 LCD H) Moving parts can cause damage a) Power cables, control cables, transmission system Moving parts, such as the fan, can cut fingers and and telephone cables that pass near the welding hands and catch clothes. machine. Keep all doors, covers and guards closed and securely b) Radio or television transmitters and receivers.
  • Page 12: Intended Use

    NOVACUT 106 LCD chine must never be modified in any part except for • inspection of all the safety devices installed on the modifications planned and authorised by the manu- machine; • ll connections with pins and screws; facturer and carried out by persons authorised by the •...
  • Page 13: Contraindications For Use

    NOVACUT 106 LCD 3.3. CONTRAINDICATIONS FOR USE 3.6. SIGNS The machine must not be used: The safety signs must always be clearly visible and it • For uses other than those specified by the man- is absolutely forbidden to remove or hide them.
  • Page 14: Residual Risks

    NOVACUT 106 LCD Explosion hazard: Fatal hazard: This symbol indicates the presence of Pay the utmost attention near this explosive substances or explosion hazard. indication!!! Never touch the area indicated by this symbol since it indicates a fatal hazard. Warning:...
  • Page 15: Installation

    To facilitate transport, the shipment can be per- formed with some components disassembled and properly protected and packaged. THE PACKAGING CONTAINS: No. 1 NOVACUT 106 LCD welding machine No. 1 Instruction manual OPTIONAL ACCESSORIES: No. 1 PLASMA Welding torch 4.3. MACHINE RECEIPT...
  • Page 16: Unpacking

    NOVACUT 106 LCD ATTENTION: The machine must remain packed during unloading from the means of transport and until it is transferred to its destination. IMPORTANT: The Manufacturer cannot be held liable for damage caused to persons or property due to utilising lifting systems other than those described above.
  • Page 17: Storage

    NOVACUT 106 LCD Do not lift the machine by the FEEDER or genera- Appropriate safety devices must be provided for its tor handles. operation in line with those required in the area of The machine has a sturdy handle integrated in the safety in the workplace.
  • Page 18: Connections

    NOVACUT 106 LCD 4.9. CONNECTIONS ATTENTION: the yellow-green wire of the welding machine power cable must always be connected Electrical connections to the protection conductor (system earth). The The machine's internal connections are carried out yellow-green wire should NEVER be combined by qualified personnel sent by the manufacturer.
  • Page 19: Machine Description

    NOVACUT 106 LCD 5. MACHINE DESCRIPTION sumables not in place, excessive pilot arc use. • Air flow manual activation switch to set & test air pressure, pressure without the need to trigger the 5.1. OPERATING PRINCIPLE torch. • 4.3 inch color LCD screen, easier to operate, real NOVACUT series systems are designed for plasma time display of welding content.
  • Page 20: Noise

    NOVACUT 106 LCD 5.6. NOISE 5.7. TECHNICAL SPECIFICATIONS The equivalent continuous A-weighted sound pres- The following table shows the main technical specifi- sure level, emitted by the machine at the workplace cations relating to the machine: in full operating conditions, is less than 70 dB (A).
  • Page 21: Machine Use

    NOVACUT 106 LCD 6. MACHINE USE 1. Normal cutting model 2. Current parameter display area 3. Perforated cutting model 6.1. MACHINE LAYOUT DESCRIPTION 4. Post flow display area 5. The regulating current is the display area(Press 6.1.1. Layout for the front and rear panel the knob to switch between 5 and 6) 6.
  • Page 22 NOVACUT 106 LCD Correct air pressure is critical for plasma cutting. In- Brightness adjustment interface (2) correct air pressure will cause poor cut quality, lack of cutting power, damage to the plasma torch and con- sumables and potentially damage the power source.
  • Page 23: Installation & Operation

    NOVACUT 106 LCD initial grounding connections such as paint, rust, en- When the supply voltage is too high or too low, a crustations. protection circuit triggers to isolate the inverter. The Once the pilot arc is established and the energy re- alarm led turns on and output current is interrupted.
  • Page 24 NOVACUT 106 LCD 1. Rest the torch spacer nozzle against the part with 4. After starting the cut, the tip can be dragged a 5.15° angle to avoid damaging the tip. along the work piece if cutting up to 3mm thick 2.
  • Page 25: Cnc Socket Diagram

    NOVACUT 106 LCD 6.2.5. CNC Socket Diagram Note: The cover on the machine interface receptacle pre- The CUT power supplies are equipped with an op- vents dust and moisture from damaging the recepta- tional, factory installed, four position voltage divider cle when not in use.
  • Page 26: Plasma Cutting Guide

    NOVACUT 106 LCD Setting the five position voltage divider on the CUT Note: Keep moving while cutting. Cut at a steady The factory presets the voltage divider to 20:1. To speed without pausing. Use a 5°-15° leading angle in change the voltage divider to a different setting: the direction of the cut.
  • Page 27: Start-Up

    NOVACUT 106 LCD Note: The speeds given here are typical for best qual- timal cuts will contain dross, it is relatively easy to ity cuts. Your actual speeds may vary depending on remove by breaking it off using pliers or chipping...
  • Page 28: Decommissioning

    NOVACUT 106 LCD 6.6. DECOMMISSIONING 7. MAINTENANCE During long periods of inactivity it is necessary to: 7.1. MACHINE ISOLATION - Disconnect the power supply from the gener- al electrical panel and all other power supplies Before carrying out any type of Maintenance or Re-...
  • Page 29: Routine Maintenance

    NOVACUT 106 LCD 7.4. ROUTINE MAINTENANCE ATTENTION: These operations, although simple, must be performed by a Qualified or Qualified General requirements and Authorised Technician. The machine is designed to minimise routine mainte- nance, thus it is up to the operator to assess its condi- Remove dust or foreign materials every 6 months, tion and suitability for use.
  • Page 30 NOVACUT 106 LCD repaired welding machines, in which some com- ponents have been replaced or modified, must be marked so that the person who carried out the re- pair can be identified. B) Additional repair Instructions - After having carried out a repair, be careful to...
  • Page 31: Diagnostics And Troubleshooting

    NOVACUT 106 LCD 7.6. DIAGNOSTICS AND TROUBLESHOOTING For defects or malfunctions of the machine not described in this manual, please contact the manufacturer. List of error code Trouble Possible Reason Suggested Remedy 1. Turn power switch to the ON position 1.
  • Page 32: Accessories And Spare Parts

    NOVACUT 106 LCD 8. ACCESSORIES AND SPARE 9. ADDITIONAL INSTRUCTIONS PARTS 9.1. WASTE DISPOSAL 8.1. CUSTOMER SERVICE It is the responsibility of the user, in accordance with the laws in force in their country, to ensure correct The Manufacturer is always at your disposal for any...
  • Page 33 NOVACUT 106 LCD There are 2 ways to discard DOMESTIC WEEE: For the management of "WEEE", SINCOSALD relies a) If you decide to buy a new equivalent equipment, on Erion Consortium. the user can deliver it to the distributor, who will have to collect it for free.
  • Page 34: Annexes

    NOVACUT 106 LCD 10. ANNEXES 10.1. ELECTRICAL SCHEMATIC DRAWING 1.995.232 EN - Rev. 1.1...
  • Page 35: Spare Parts

    NOVACUT 106 LCD 10.2. SPARE PARTS Pos. Code Description Pos. Code Description Pos. Code Description 8.295.099 Handle 8.235.043 Machine foot 8.233.025 Control PCB 8.231.040 machine cover 8.231.042 Heat sink 8.215.187 support pillar 8.235.029 T shape connector 8.292.012 Rectifier bridge 8.235.030 CNC connector PCB 8.231.028 Left panel...
  • Page 36 SINCOSALD S.r.l Headquarters - Offices via della Fisica, 26/28 20864 Agrate Brianza (MB) Italy Tel: +39 039 641171 Fax: +39 039 6057122 export@sincosald.it www.sincosald.it...

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