Related Manuals for SincoSald NOVATIG 203 AC/DC PFC
Summary of Contents for SincoSald NOVATIG 203 AC/DC PFC
- Page 1 MODEL NOVATIG 203 AC/DC PFC INSTRUCTION MANUAL for installation, use and maintenance of welding machines. Original instructions in Italian. Please keep for future use. 1.995.216 EN - Rev. 1.1...
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Page 2: Table Of Contents
NOVATIG 203 AC/DC PFC Contents 1. PREFACE 1.1. PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE 1.2. RECIPIENTS 1.3. STORAGE OF THE INSTRUCTION MANUAL 1.4. UPDATING THE INSTRUCTION MANUAL 1.5. HOW TO READ THE INSTRUCTION MANUAL 1.6. TERMS, SYMBOLS AND PICTOGRAMS 2. - Page 3 NOVATIG 203 AC/DC PFC 6. MACHINE USE 6.1. MACHINE LAYOUT DESCRIPTION 6.1.1. Layout for the front and rear panel 6.1.2. Further Controls Explained 6.2. POWER SUPPLY INPUT CONNECTION 6.3. INSTALLATION & OPERATION FOR MMA WELDING 6.3.1. Set up installation for MMA Welding 6.3.2.
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Page 4: Preface
NOVATIG 203 AC/DC PFC 1. PREFACE THE OFFICIAL LANGUAGE CHOSEN BY THE MANU- FACTURER IS ITALIAN. The manufacturer cannot be held liable for translations in other languages that do 1.1. PURPOSE OF THE INSTRUCTION not conform to the original meaning (ORIGINAL IN- MANUAL FOR USE AND MAINTENANCE STRUCTIONS). -
Page 5: Storage Of The Instruction Manual
NOVATIG 203 AC/DC PFC 1.5. HOW TO READ • capable of comprehending and interpreting the operator manual and the safety instructions; THE INSTRUCTION MANUAL • familiar with the emergency procedures and how The Manual is split into chapters, each one dedicated to implement them;... -
Page 6: General Information
The position of the Fax: +39 039 6057122 nameplate on the Machine can vary from machine to machine. CONTACTS: export@sincosald.it www.sincosald.it NOVATIG 203 AC/DC PFC Plate EN 60974 - 1 EN 60974 - 1 Uo = 67V Uo = 67V 100%... -
Page 7: Declarations Of Conformity
NOVATIG 203 AC/DC PFC NOVATIG 203 AC/DC PFC plate explanation Pos. 20 Product complies with the safety require- Pos. 1 Name and address of the manufacturer ments established by the applicable EU and trademark directives or regulations Pos. 2 Identification of the welding machine model Pos. -
Page 8: Preparation By The Customer
NOVATIG 203 AC/DC PFC 2.6. PREPARATION BY 3. SAFETY THE CUSTOMER 3.1. GENERAL Unless otherwise agreed in the contract, the follow- SAFETY WARNINGS ing are normally the Customer's responsibility: • Room preparations, including any building work WARNING: your safety depends on you!!! and/or ducting systems required;... - Page 9 NOVATIG 203 AC/DC PFC It is, however, essential to diligently follow the follow- manual, which must always be available at the work- ing indications: place. • It is absolutely forbidden to operate the machine All safety features placed on moving parts to prevent...
- Page 10 NOVATIG 203 AC/DC PFC B) Radiation - Do not expose cylinders to excessive heat, sparks, Ultraviolet radiation, emitted from the electric arc, molten slag or flames. can damage the eyes and burn the skin. - Do not tamper with the cylinder valves.
- Page 11 NOVATIG 203 AC/DC PFC - Do not keep combustible materials such as light- DO NOT WELD or cut where solvent vapours can ers or matches in your pocket. be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing...
- Page 12 NOVATIG 203 AC/DC PFC Work area control to prevent E.M. interference which may have been deposited on the transformer Before installing the welding machine it is necessary or on the diodes of the rectifier unit; to do this use a to check the work area to detect the existence of ser- jet of dry, clean air.
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Page 13: Intended Use
NOVATIG 203 AC/DC PFC They include: ATTENTION: It cannot therefore be used as a de- • inspection of all supporting structures, which vice tor thaw pipes; any improper use automati- cally voids the warranty and excludes the man- must not show any signs of cracking, breakage,... -
Page 14: Signs
NOVATIG 203 AC/DC PFC 3.6. SIGNS The safety signs must always be clearly visible and it is absolutely forbidden to remove or hide them. Generally there are signals or signs on the machine or in the work environment that indicate dangerous... -
Page 15: Residual Risks
NOVATIG 203 AC/DC PFC 3.7. RESIDUAL RISKS Careful use of the machine minimises the probability of accidents; however, during the use of the machine it is necessary to strictly observe the safety rules de- scribed in this manual. Blinding: Protection goggles or mask must be worn near this symbol. -
Page 16: Installation
To facilitate transport, the shipment can be per- formed with some components disassembled and properly protected and packaged. THE PACKAGING CONTAINS: No. 1 NOVATIG 203 AC/DC PFC welding machine No. 1 Instruction manual OPTIONAL ACCESSORIES: No. 1 Earth cable No. 1 Clamp cable No. -
Page 17: Unpacking
NOVATIG 203 AC/DC PFC ATTENTION: The machine must remain packed during unloading from the means of transport and until it is transferred to its destination. IMPORTANT: The Manufacturer cannot be held liable for damage caused to persons or property due to utilising lifting systems other than those described above. -
Page 18: Preparations
NOVATIG 203 AC/DC PFC • Protect the machine from any impact and stresses; ATTENTION: These preparations are always the • Protect the machine from humidity and high tem- sole liability of the user and nothing can be attrib- uted to the manufacturer for damage to proper- peratures;... -
Page 19: Preliminary Checks
NOVATIG 203 AC/DC PFC If the system is set to operate at single-phase 230 V at Gas hose connection 50-60 Hz, wire the end of the power cable to an EEC ATTENTION: Cylinders can explode if damaged!!! plug with the same capacity as the socket on the line... -
Page 20: Machine Description
NOVATIG 203 AC/DC PFC 5. MACHINE DESCRIPTION avoid failures due to its voltage spikes. • Up/ Down Button Remote Control torch. • Roller wheel amps control on torch. 5.1. OPERATING PRINCIPLE • Wireless Remote Control. (optional) • Wire / Wireless Foot Pedal. (optional) The NOVATIG series welding systems were designed for TIG welding. -
Page 21: Noise
NOVATIG 203 AC/DC PFC 5.6. NOISE 5.7. TECHNICAL SPECIFICATIONS The equivalent continuous A-weighted sound pres- The following table shows the main technical specifi- sure level, emitted by the machine at the workplace cations relating to the machine: in full operating conditions, is less than 70 dB (A). -
Page 22: Machine Use
NOVATIG 203 AC/DC PFC 6. MACHINE USE 12. Digital display value frequency indicator. 13. Power indicator: Lights when input power connected and machine switched on. 6.1. MACHINE LAYOUT DESCRIPTION 14. RH multifunction display. 15. Alarm indicator. 6.1.1. Layout for the front and rear panel 16. - Page 23 NOVATIG 203 AC/DC PFC Multifunction Smart Control Knob (16.) - Repeat Mode (22.) Move knob right/left and up/down to navigate Cycles between peak (d) and base (e) welding around the control panel. Parameter/setting selected current set, each time the trigger is activated. Also...
- Page 24 NOVATIG 203 AC/DC PFC when the trigger is held on to ‘unlatch’ the trigger 7. AC/DC Output Modes before the weld is finished. If downslope (f ) is set, - DC (Direct Current) / AC Welding Output (24.) the current will go through the downslope period Suitable for TIG welding ferrous (iron based) metals before going to the end current set.
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Page 25: Power Supply Input Connection
NOVATIG 203 AC/DC PFC 6.3. INSTALLATION & OPERATION FOR the display. Adjust to the program number required by rotating the control knob. Once the program MMA WELDING is accessed, it will automatically load. To return to 6.3.1. Set up installation for MMA Welding normal parameter settings, move the control knob up, down, right or left. -
Page 26: Operation For Mma Welding
NOVATIG 203 AC/DC PFC 6.4. INSTALLATION & OPERATION FOR 6.3.2. Operation for MMA Welding 1. According to the above method to install is TIG WELDING correct, turn the power switch, so that the power 6.4.1. Set up installation for TIG Welding switch is “ON”... -
Page 27: Operation For Tig Welding
NOVATIG 203 AC/DC PFC 6. Connect the gas regulator to the Gas Cylinder 6.4.3. Remote current control and connect the gas line to the Gas Regulator. TIG series of welding machines can accept remote 7. Connect the gas line to the machine inlet gas... -
Page 28: Remote Control Configuration
NOVATIG 203 AC/DC PFC Pin Remote Plug Connection Remote Amps Trigger Trigger Down Switch Switch Short Circuit Potentiometer UP/DOWN Function Socket Pin Potentiometer Up/down Not connected Not connected Not connected Not connected 10k ohm (maximum) connection to 10k ohm Not connected... -
Page 29: Wire Foot Pedal Configuration
NOVATIG 203 AC/DC PFC indicate the synchronization is successful and How to remove the control function of Remote complete. (Synchronization has to accomplish in control box on welding machine 10s after the display is blank). 1. Ensure the welding power supply is switched off. -
Page 30: Start-Up
NOVATIG 203 AC/DC PFC 6.6. START-UP 6.7. NORMAL STOP Turn the switch on the welder panel to OFF. After turning on machine or line power, conduct a careful visual inspection of the entire machine and To completely disconnect the power supply from the power line, turn the switch on the main panel to O. -
Page 31: Maintenance
NOVATIG 203 AC/DC PFC 7. MAINTENANCE 7.4. ROUTINE MAINTENANCE General requirements 7.1. MACHINE ISOLATION The machine is designed to minimise routine mainte- nance, thus it is up to the operator to assess its condi- Before carrying out any type of Maintenance or Re- tion and suitability for use. -
Page 32: Welding Machine Repairs
NOVATIG 203 AC/DC PFC ATTENTION: These operations, although simple, - If repairs are not carried out by the manufacturer, must be performed by a Qualified or Qualified repaired welding machines, in which some com- and Authorised Technician. ponents have been replaced or modified, must be... -
Page 33: Diagnostics And Troubleshooting
NOVATIG 203 AC/DC PFC 7.6. DIAGNOSTICS AND TROUBLESHOOTING For defects or malfunctions of the machine not described in this manual, please contact the manufacturer. List of error code Error Type Error code Description Lamp status Over-heating(1st Yellow lamp (thermal protection) always on... -
Page 34: Accessories And Spare Parts
NOVATIG 203 AC/DC PFC 8. ACCESSORIES AND SPARE 9. ADDITIONAL INSTRUCTIONS PARTS 9.1. WASTE DISPOSAL 8.1. CUSTOMER SERVICE It is the responsibility of the user, in accordance with the laws in force in their country, to ensure correct The Manufacturer is always at your disposal for any... - Page 35 NOVATIG 203 AC/DC PFC There are 2 ways to discard DOMESTIC WEEE: For the management of "WEEE", SINCOSALD relies a) If you decide to buy a new equivalent equipment, on ecoR Consortium "it" the user can deliver it to the distributor, who will have to collect it for free.
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Page 36: Annexes
NOVATIG 203 AC/DC PFC 10. ANNEXES 10.1. WIRING DIAGRAMS 1.995.216 EN - Rev. 1.1... -
Page 37: Spare Parts
NOVATIG 203 AC/DC PFC 10.2. SPARE PARTS Pos. Code Description Pos. Code Description Pos. Code Description 8.295.099 Handle 8.290.011 Plastic front panel 8.291.035 Heat sink 8.291.024 Machine cover 8.293.001 Primiary inverter PCB A7 35~70 Sq euro 8.295.070 socket 8.291.015 Riar panel 8.292.011 Rectifier bridge... - Page 38 NOVATIG 203 AC/DC PFC 1.995.216 EN - Rev. 1.1...
- Page 39 NOVATIG 203 AC/DC PFC 1.995.216 EN - Rev. 1.1...
- Page 40 SINCOSALD S.r.l Headquarters - Offices via della Fisica, 26/28 20864 Agrate Brianza (MB) Italy Tel: +39 039 641171 Fax: +39 039 6057122 export@sincosald.it www.sincosald.it...
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