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Summary of Contents for SincoSald NOVASTICK 163 PFC
- Page 1 MODEL NOVASTICK 163 PFC INSTRUCTION MANUAL for installation, use and maintenance of welding machines. Original instructions in Italian. Please keep for future use. 1.995.231 EN - Rev. 1.1...
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Page 2: Table Of Contents
NOVASTICK 163 PFC Contents 1. PREFACE 1.1. PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE 1.2. RECIPIENTS 1.3. STORAGE OF THE INSTRUCTION MANUAL 1.4. UPDATING THE INSTRUCTION MANUAL 1.5. HOW TO READ THE INSTRUCTION MANUAL 1.6. TERMS, SYMBOLS AND PICTOGRAMS 2. - Page 3 NOVASTICK 163 PFC 6. MACHINE USE 6.1. MACHINE LAYOUT DESCRIPTION 6.1.1. Layout for the front and rear panel 6.2. INSTALLATION & OPERATION FOR MMA WELDING 6.2.1. Set up installation for MMA Welding 6.2.2. Operation for MMA Welding 6.2.3. MMA welding trouble shooting 6.3.
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Page 4: Preface
NOVASTICK 163 PFC 1. PREFACE THE OFFICIAL LANGUAGE CHOSEN BY THE MANU- FACTURER IS ITALIAN. The manufacturer cannot be held liable for translations in other languages that do 1.1. PURPOSE OF THE INSTRUCTION not conform to the original meaning (ORIGINAL IN- MANUAL FOR USE AND MAINTENANCE STRUCTIONS). -
Page 5: Storage Of The Instruction Manual
NOVASTICK 163 PFC 1.5. HOW TO READ • capable of comprehending and interpreting the operator manual and the safety instructions; THE INSTRUCTION MANUAL • familiar with the emergency procedures and how The Manual is split into chapters, each one dedicated to implement them;... -
Page 6: General Information
Tel: +39 039 641171 due to failure to be identified. The position of the Fax: +39 039 6057122 nameplate on the Machine can vary from machine to machine. CONTACTS: export@sincosald.it www.sincosald.it NOVASTICK 163 PFC Plate 1.995.231 EN - Rev. 1.1... -
Page 7: Declarations Of Conformity
NOVASTICK 163 PFC 2.3. DECLARATIONS OF CONFORMITY NOVASTICK 163 PFC plate explanation Pos. 1 Name and address of the manufacturer The machine is constructed in compliance with the and trademark relevant EU Directives, applicable at the time of its Pos. 2 Identification of the welding machine model entering onto the market. -
Page 8: Preparation By The Customer
NOVASTICK 163 PFC 2.6. PREPARATION BY 3. SAFETY THE CUSTOMER 3.1. GENERAL Unless otherwise agreed in the contract, the follow- SAFETY WARNINGS ing are normally the Customer's responsibility: • Room preparations, including any building work WARNING: your safety depends on you!!! and/or ducting systems required;... - Page 9 NOVASTICK 163 PFC It is, however, essential to diligently follow the follow- manual, which must always be available at the work- ing indications: place. • It is absolutely forbidden to operate the machine All safety features placed on moving parts to prevent...
- Page 10 NOVASTICK 163 PFC B) Radiation - Do not expose cylinders to excessive heat, sparks, Ultraviolet radiation, emitted from the electric arc, molten slag or flames. can damage the eyes and burn the skin. - Do not tamper with the cylinder valves.
- Page 11 NOVASTICK 163 PFC - Do not keep combustible materials such as light- DO NOT WELD or cut where solvent vapours can ers or matches in your pocket. be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing...
- Page 12 NOVASTICK 163 PFC Work area control to prevent E.M. interference which may have been deposited on the transformer Before installing the welding machine it is necessary or on the diodes of the rectifier unit; to do this use a to check the work area to detect the existence of ser- jet of dry, clean air.
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Page 13: Intended Use
NOVASTICK 163 PFC They include: ATTENTION: It cannot therefore be used as a de- • inspection of all supporting structures, which vice tor thaw pipes; any improper use automati- cally voids the warranty and excludes the man- must not show any signs of cracking, breakage,... -
Page 14: Signs
NOVASTICK 163 PFC 3.6. SIGNS The safety signs must always be clearly visible and it is absolutely forbidden to remove or hide them. Generally there are signals or signs on the machine or in the work environment that indicate dangerous... -
Page 15: Residual Risks
NOVASTICK 163 PFC 3.7. RESIDUAL RISKS Careful use of the machine minimises the probability of accidents; however, during the use of the machine it is necessary to strictly observe the safety rules de- scribed in this manual. Blinding: Protection goggles or mask must be worn near this symbol. -
Page 16: Installation
To facilitate transport, the shipment can be per- formed with some components disassembled and properly protected and packaged. THE PACKAGING CONTAINS: No. 1 NOVASTICK 163 PFC welding machine No. 1 Instruction manual OPTIONAL ACCESSORIES: No. 1 Earth cable No. 1 Clamp cable 4.3. -
Page 17: Unpacking
NOVASTICK 163 PFC ATTENTION: The machine must remain packed during unloading from the means of transport and until it is transferred to its destination. IMPORTANT: The Manufacturer cannot be held liable for damage caused to persons or property due to utilising lifting systems other than those described above. -
Page 18: Storage
NOVASTICK 163 PFC Do not lift the machine by the FEEDER or genera- set out in Laws and/or Technical Standards currently tor handles. in force for safety in workplaces and electrical instal- The welder has a sturdy handle integrated in the lations. -
Page 19: Connections
NOVASTICK 163 PFC 4.9. CONNECTIONS ATTENTION: the yellow-green wire of the welding machine power cable must always be connected Electrical connections to the protection conductor (system earth). The The machine's internal connections are carried out yellow-green wire should NEVER be combined by qualified personnel sent by the manufacturer. -
Page 20: Machine Description
NOVASTICK 163 PFC 5. MACHINE DESCRIPTION 5.3. ENVIRONMENTAL CONDITIONS The machine does not require particular environ- 5.1. OPERATING PRINCIPLE mental conditions. The machine must be installed in- doors in a well-lit, ventilated industrial building with The NOVASTICK series welding systems were de- solid and level flooring. -
Page 21: Technical Specifications
NOVASTICK 163 PFC 5.7. TECHNICAL SPECIFICATIONS The following table shows the main technical specifications relating to the machine: Parameters NOVASTICK 163 PFC Power supply, single phase 230 V 50/60 Hz 110 V 50/60 Hz Noise emissions < 70 dB < 70 dB... -
Page 22: Installation & Operation For Mma Welding
NOVASTICK 163 PFC 1. Connect the earth lead to “-”, tighten clockwise; 2. Connect the electrode lead to “+”, tighten clockwise; Control Panel 3. Each machine is equipped with a power cable should be based on the input voltage welding 5. -
Page 23: Mma Welding Trouble Shooting
NOVASTICK 163 PFC NOTE: 6.2.3. MMA welding trouble shooting • Note the polarity of wiring, the general DC weld- The following chart addresses some of the common ing wire in two ways. Selected according to the problems of MMA welding. In all cases of equipment technical requirements of welding the appropri- malfunction, the manufacturer’s recommendations... -
Page 24: Start-Up
NOVASTICK 163 PFC 6.3. START-UP 7. MAINTENANCE After turning on machine or line power, conduct a 7.1. MACHINE ISOLATION careful visual inspection of the entire machine and make sure that no persons or material are obstruct- Before carrying out any type of Maintenance or Re-... -
Page 25: Routine Maintenance
NOVASTICK 163 PFC 7.4. ROUTINE MAINTENANCE Remove dust or foreign materials every 6 months, which may have been deposited on the transformer General requirements or on the diodes of the rectifier unit; to do this use a The machine is designed to minimise routine mainte- jet of dry, clean air. -
Page 26: Troubleshooting
NOVASTICK 163 PFC 7.6. TROUBLESHOOTING B) Additional repair Instructions - After having carried out a repair, be careful to • Before the welding machines are dispatched re-order the wiring, so that there is a secure insula- from the factory, they have already been test- tion between the primary side and the secondary ed and calibrated accurately. - Page 27 NOVASTICK 163 PFC S/N Troubles Reasons Solutions Turn on the power The power light damaged Test and repair the inside circuit source, and fan works, or connection is not good. of power light Pr3. but the power light is Power PCB failures.
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Page 28: Accessories And Spare Parts
NOVASTICK 163 PFC 8. ACCESSORIES AND SPARE 9. ADDITIONAL INSTRUCTIONS PARTS 9.1. WASTE DISPOSAL 8.1. CUSTOMER SERVICE It is the responsibility of the user, in accordance with the laws in force in their country, to ensure correct The Manufacturer is always at your disposal for any... - Page 29 NOVASTICK 163 PFC There are 2 ways to discard DOMESTIC WEEE: For the management of "WEEE", SINCOSALD relies a) If you decide to buy a new equivalent equipment, on ecoR Consortium "it" the user can deliver it to the distributor, who will have to collect it for free.
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Page 30: Annexes
NOVASTICK 163 PFC 10. ANNEXES 10.1. WIRING DIAGRAMS 1.995.231 EN - Rev. 1.1... -
Page 31: Spare Parts
NOVASTICK 163 PFC 10.2. SPARE PARTS Pos. Code Description Pos. Code Description Pos. Code Description 8.295.098 Handle 8.295.070 Euro socket 8.291.056 Middle plate 8.291.023 Machine cover 8.241.031 Heat sink Fixing plate for 8.291.028 front panel 8.243.039 EMC PCB 8.293.013 Thermistor PCB 8.291.014 Rear panel... - Page 32 SINCOSALD S.r.l Sede Legale – Amministrativa via della Fisica, 26/28 20864 Agrate Brianza (MB) Italy Tel: +39 039 641171 r.a. Fax: +39 039 6057122 export@sincosald.it www.sincosald.it...
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