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INSTALLATION AND OPERATION
INSTRUCTIONS
MODEL: 6000XLT-AU
AUSTRALIAN GAS ASSOCIATION APPROVED
AGA APPROVAL NUMBER 5668
THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED
BY HOMEOWNER FOR OPERATION AND MAINTENANCE.
HEAT-N-GLO, a division of Hearth Technologies Inc.
20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000
This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;
4,852,548; 4,875,464; 5,000,162; 5,016,609; 5,076,254 5,191,877; 5,218,953; 5,328,356; 5,429,495; 5,452,708; 5,542,407; 5,613,487; (Australia)
543790;586383; (Canada) 1,123,296; 1,297,746; 2,195,264; (Mexico) 97-0457; (New Zealand) 200265; or other U.S. and foreign patents pending.
546-900E 5/01
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Summary of Contents for Hearth Technologies HEAT-N-GLO 6000XLT-AU
- Page 1 THIS MANUAL MUST BE USED FOR INSTALLATION AND RETAINED BY HOMEOWNER FOR OPERATION AND MAINTENANCE. HEAT-N-GLO, a division of Hearth Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA • (952) 985-6000 This product is covered by one or more of the following patents: (United States) 4,112,913; 4,408,594; 4,422,426; 4,424,792; 4,520,791; 4,793,322;...
- Page 2 Failure to follow these installation instructions may result in a possible fire hazard and will void the warranty. Save this manual for future reference. Heat-N-Glo Quality Systems registered by SGS ICS Heat-N-Glo, a division of Hearth Technologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044, USA Copyright 2001 • Printed in U.S.A.
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Page 3: Table Of Contents
TABLE OF CONTENTS 1.0 INSTALLATION INSTRUCTIONS..............4 1.1 Locating the Heater ..................5 1.2 Framing the Heater ..................6 1.3 Flue System Approvals and Installation ............8 1.4 Connecting the Gas Supply ................. 16 1.5 Fan ......................16 1.5.1 Installing the Electrical Service to the Junction Box ........17 1.6 Mantel Clearances .................. -
Page 4: Installation Instructions
• Whether optional accessories—devices such 1.0 INSTALLATION INSTRUCTIONS as a fan, wall switch, or remote control—are When planning a heater installation, it’s desired. necessary to determine: If the heater is to be installed on carpeting or tile, • Where the unit is to be installed. or on any combustible material other than wood •... -
Page 5: Locating The Heater
1.1 Locating the Heater 1" MIN. (25 mm) The diagram (See figure 2) shows space and clearance requirements for locating a heater within a room. Clearance Requirements The top, back, and sides of the heater are defined by stand-offs. The minimum clearance to a perpendicular wall extending past the face of the heater is one inch (25mm). -
Page 6: Framing The Heater
Minimum Clearances from the Flue Pipe to Combustible Materials For Vertical For Horizontal Sections Sections At Wall Firestops Bottom Sides Bottom Sides 3 inches 1 inch 1 inch 1 inch 2-1/2 inches 1/2 inch 1 inch (75mm) (25mm) (25mm) (25mm) (64mm) (13mm) (25mm) - Page 7 T = Flue terminal M = Gas meter Shading indicates prohibited I = Mechanical air inlet P = Electricity meter or fuse box areas for flue terminals Below eaves, balconies or other projections: MIN.CLEARANCE(mm) Appliances up to 50 MJ/h input ................... 300 Appliances over 50 MJ/h input ....................
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Page 8: Flue System Approvals And Installation
STRAIGHT OUT HORIZONTAL FLUE MODEL FLUE TERMINATION APPROVALS SYSTEM 6000XLT-AU DVK-01DA, DVK-TVCD Table 2 and Figure 5 show straight out horizontal flue systems approved for use on this model. TABLE 1 ELBOWS 1.3 FLUE SYSTEM APPROVALS AND The flue systems installed on this gas heater may also INSTALLATIONS include one (1), two (2), or three (3) 90 - degree elbow This model is approved to use D-Series flue pipe compo-... - Page 9 VERTICAL VENTING V (FT.) 30' MAX. (9.2M) Figure 5...
- Page 10 VENTING WITH ONE (1) 90° ELBOW V (FT.) H (FT.) 1' MIN. (305 mm) 5' MAX. (1.5 m) 2' MIN. (610 mm) 10' MAX. (3.1 m) 3' MIN. (914 mm) 15' MAX. (4.6 m) 4' MIN. (1.22 m) 20' MAX. (6.1 m) 20' MAX.
- Page 11 VENTING WITH TWO (2) 90° ELBOWS V (FT.) H + H (FT.) 1' MIN. (305 mm) 5' MAX. (1.5 m) 2' MIN. (610 mm) 10' MAX. (3.1 m) 3' MIN. (914 mm) 15' MAX. (4.6 m) 4' MIN. (1.22 m) 20' MAX. (6.1 m) 20' MAX.
- Page 12 VENTING WITH THREE (3) 90° ELBOWS V (FT.) H (FT.) 1' MIN. (305 mm) 5' MAX. (1.5 m) 2' MIN. (610 mm) 10' MAX. (3.1 m) 3' MIN. (914 mm) 15' MAX. (4.6 m) 4' MIN. (1.22 m) 20' MAX. (6.1 m) 20' MAX.
- Page 13 Installing Flue Components WARNING: ENSURE THAT THE FIBER-GLASS ROPE GASKET 1. Attach the First Flue Component to the SUPPLIED WITH THE HEATER Starting Collars SEALS BETWEEN THE FIRST To attach the first flue component to the starting FLUE COMPONENT AND THE collars of the fireplace: OUTER HEATER WRAP.
- Page 14 For Vertical Runs • Position the firestops on both sides of the hole The flue system must be supported every eight previously cut and secure the firestops with nails (8) feet (2.4M) above the heater flue outlet by wall or screws. brackets.
- Page 15 • Drill a hole or drive a nail through this center point. • Check the floor above for any obstructions, such NAILS (4 REQUIRED) as wiring or plumbing runs. • Reposition the heater and flue system, if neces- sary, to accommodate the ceiling joists and/or obstructions.
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Page 16: Connecting The Gas Supply
ROUND CAP TERMINATION 2” (51mm) 9 1/2” (241mm) MINIMUM Figure 17 Round Termination Caps 7 ¼” (184mm) For Vertical Terminations - To locate the flue and install the flue sections: 2 ½” (64mm) GAS LINE • Locate and mark the flue center point on the un- ACCESS derside of the roof, and drive a nail through the center point. -
Page 17: Installing The Electrical Service To The Junction Box
JUNCTION BOX NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE C RATED WIRE. • FAN SPEED CONTROL TEMPERATURE SENSOR SWITCH SPEED CONTROL FAN WIRING DIAGRAM TEMP. SENSOR SWITCH BLUE BLUE... -
Page 18: Mantel Clearances
1.7 LOG INSTALLATION 1.6 MANTEL CLEARANCES Carefully remove the log package and hood from the Clearance to a mantelpiece is 12-inches (305mm). See heater. Handle logs gently. Figure 21. Removing Grate Shipping Support • Cut nylon ties and remove from grate. •... - Page 19 LOG PLACEMENT Log Assembly: LOG-CAMP INSTRUCTIONS LOG #1 (SRV446-701): Carefully remove the logs from the packaging. CAUTION: Logs are fragile! Place log #1 against the grate locator bracket. Slide the log left until it contacts the log grate tab next to the pilot assembly.
- Page 20 LOG #4 (SRV446-704): Position log # 4 between the first and second bars with its top resting on the left side of log #1. LOG #5 (SRV446-705): Put the forked end of log #5 on the fourth vertical bar and rest it right above the "burned"...
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Page 21: Installer Testing
1.8 INSTALLER TESTING The space heater must be tested and be operating ac- To obtain proper operation, it is imperative that the pi- cording to manufacturers specifications prior to the in- lot and main burner flame characteristics are steady, staller leaving the site. Note: the tips of the flames not lifting or floating. -
Page 22: Operating Instructions
2.0 OPERATING INSTRUCTIONS Standing Pilot This appliance is a balanced flue heater and is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases ex- pelled to the outside of the building. 3/8"... -
Page 23: Safety And Lighting Information
• THE GLASS DOOR ASSEMBLY SHALL ONLY BE OPERATING CAUTIONS REPLACED AS A COMPLETE UNIT AS SUPPLIED BY THE GAS HEATER MANUFACTURER. NO SUB- • THIS APPLIANCE MAY EXHIBIT A SLIGHT CAR- STITUTE MATERIALS MAY BE USED. BON DEPOSITION. • DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE. -
Page 24: Safety Information
SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLO- SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot. When lighting the pi- C. -
Page 25: Lighting Instructions
LIGHTING INSTRUCTIONS LIGHTING INSTRUCTIONS 1. "STOP!" Read the safety information on previous THERMOPILE PILOT BURNER page. 2. To access controls, rotate the bottom grille down. 3. Turn the valve control knob to the "OFF" position. 6. To put the control in the pilot position, turn the To do this, you must turn the knob clockwise control knob counter-clockwise to the... -
Page 26: Fan Operation
2.4 FAN OPERATION Visually inspect the pilot periodically. Brush or blow The accessory fan is wired in series with a speed con- away any dust or linen accumulations. If the pilot ori- trol switch and a temperature sensor switch. Set the fice is plugged, disassembly may be required to re- speed control to an "ON"... -
Page 27: Removal Of Covers For Servicing
REMOVAL OF COVERS FOR • Disconnect the electrode wire from the piezo ignitor (found adjacent to the gas control valve). SERVICING • Disconnect the attachment nut from the underside A. Control Compartment Grille of the thermopile. The thermopile can then be sepa- rated from the pilot bracket. -
Page 28: Troubleshooting
TROUBLESHOOTING - 6000XLT-AU With proper installation and maintenance, your new Gas Fireplace should provide years of trouble-free service. If you do experience a problem, refer to the Troubleshooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE... - Page 29 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 3. Check thermopile with millivolt meter. Take reading at “TH- TP&TP” terminals of gas valve. Should read 325 millivolts mini- mum while holding valve knob depressed in pilot position, pilot lit, and on/off switch “OFF”. Re- place faulty thermocouple if read- ing is below specified minimum.
- Page 30 SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION C. Defective valve. 1. Turn valve knob to “ON”. Place ON/OFF switch to “ON”. Check with millivolt meter at thermopile terminals. Millivolt meter should read greater than 100 m.v. If the reading is okay and the burner does not come on, replace the gas valve.
- Page 31 CORRECTIVE ACTION SYMPTOM POSSIBLE CAUSE 1. Tighten corner. E. Glass too loose and air tight gasket leaks in corners after usage. 1. Replace if necessary. F. Bad thermopile 1. Check for proper installation & G. Improper flue cap installation. freedom from debris or blockage. 1.
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Page 32: Replacement Parts
In order to presumptively establish the dates to which your HEAT-N-GLO Limited Warranty runs, you must mail the completed warranty card to HEAT-N-GLO, a division of Hearth Technologies Inc., 20802 Kensington Blvd., Lakeville, MN 55044,USA, within 60 days of the date of the fireplace installation. If you fail to do so, you may be required to prove the date of installation before warranty work can be performed.