Engcon MICROPROP DC2 Assembly Instructions Manual
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Engcon MICROPROP DC2 Assembly Instructions Manual

Track control
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ASSEMBLY INSTRUCTIONS
MICROPROP DC2
TRACK CONTROL
REVISION: 201204
DOC: 841602
ENGLISH

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Summary of Contents for Engcon MICROPROP DC2

  • Page 1 REVISION: 201204 DOC: 841602 ENGLISH ASSEMBLY INSTRUCTIONS MICROPROP DC2 TRACK CONTROL...

  • Page 2: Table Of Contents

    CONTENT Safety regulations 1.1. General 1.2. Checklist Safety Symbols Checklist of content 3.1. 841304/841305 Track control 3.2. 841309/841310 Track control single feeder 3.3. 841311/841312 Track control double feeder Assembly 4.1. Area F (cabin) 4.1.1. Overview 4.2. Area G (cabin) 4.2.1. Connecting supply voltage 4.2.2.
  • Page 3 6.2. Alarm overview 6.3. List of alarms Technical data 7.1. Cabin module (CM) 7.1.1. Connectors 7.2. System overview ENGLISH 3...
  • Page 4 Note that if a machine specific instruction exists for your machine it is superior to this instruction. WARNING! Do no attempt to assemble, use or maintain the Microprop DC2 before you have read and understood all information regarding the tiltrotator, optional equipment and the machine. Be very attentive to the safety information.
  • Page 5 DECLARATION OF INCORPORATION This declaration covers the control system Microprop DC2 track control Microprop AB hereby declares that the control system complies with directive: 2006/42/EC, Annex 1; clause 1 and 3 and that the technical documentation is compiled in accordance with Annex 7 (B) of the directive.
  • Page 6 SYSTEM OVERVIEW – MICROPROP DC2 ENGLISH 6...

  • Page 7: Safety Regulations

    Remember – with a good judgment and great knowledge of the machine many risks are sufficiently reduced. The user should therefore make time to learn how to use Microprop DC2 and the other equipment in a safe way before the machine is put into service.
  • Page 8 Risk of crushing at moving parts. WARNING! If uncertain of knowledge, equipment or working on safety details – contact your sypplier or engcon Sweden AB. WARNING! Make sure that the labels are consistent to the machine function before putting the machine in use.

  • Page 9: Symbols

    SYMBOL 2. SYMBOLS Track control Read attached documtation for more information. WARNING! No / incorrect measure Yes / correct measure Read attached documtation for more information. Cabin module ENGLISH 9...

  • Page 10: Checklist Of Content

    CHECKLIST OF CONTENT 3. CHECKLIST OF CONTENT 3.1. 841304/841305 TRACK CONTROL Artikel Benämning Antal 841105 Cabin module Microprop DC2 841147 Cable X1 35-pol 841118 Cable track control 841128 Oil feeder valve track control incl. safety block 841135 cable IO d-sub X3 full...

  • Page 11: 841309/841310 Track Control Single Feeder

    CHECKLIST OF CONTENT 3.2. 841309/841310 TRACK CONTROL SINGLE FEEDER Artikel Benämning Antal 841301 Electronics single feeder 841118 Cable track control 841128 Oil feeder valve track control incl. safety block 841135 Cable IO d-sub X3 full 841119 Activation switch track control 841143 Coil 12V 841144...

  • Page 12: 841311/841312 Track Control Double Feeder

    CHECKLIST OF CONTENT 3.3. 841311/841312 TRACK CONTROL DOUBLE FEEDER Artikel Benämning Antal 841302/841303 Electronics double feeder 841118 Cable track control 841127 Oil feeder valve track control ex. safety block 841119 Activation switch track control 841163 Label track control ENGLISH 12...

  • Page 13: Assembly

    ASSEMBLY 4. ASSEMBLY ENGLISH 13...

  • Page 14: Area F (Cabin)

    ASSEMBLY 4.1. AREA F (CABIN) 4.1.1. Overview ENGLISH 14...

  • Page 15: Area G (Cabin)

    ASSEMBLY 4.2. AREA G (CABIN) 4.2.1. Connecting supply voltage ENGLISH 15...

  • Page 16: Connecting X1 Separate Track Control

    ASSEMBLY 4.2.2. Connecting X1 separate track control Left backwards Left forward Right backwards Right forward ENGLISH 16...

  • Page 17: Connecting X1 Track Control With Double Feeder

    ASSEMBLY 4.2.3. Connecting X1 track control with double feeder Left backwards Left forward Right backwards Right forward ENGLISH 17...

  • Page 18: Connecting X1 Track Control With Single Feeder

    ASSEMBLY 4.2.4. Connecting X1 track control with single feeder Left backwards Left forward Right backwards Right forward ENGLISH 18...

  • Page 19: Connecting X1 To Cabin Module

    ASSEMBLY 4.2.5. Connecting X1 to cabin module 4.2.6. Connecting activation switch 841119 Artikel 841135 841119 ENGLISH 19...

  • Page 20: Connecting Activation Switch 841119 (X3)

    ASSEMBLY 4.2.7. Connecting activation switch 841119 (X3) Artikel 841105 841135 841119 ENGLISH 20...

  • Page 21: Label Activation Track Control

    ASSEMBLY 4.2.8. Label activation track control Artikel 841163 ENGLISH 21...

  • Page 22: Area H (Beneath Cabin Floor)

    ASSEMBLY 4.3. AREA H (BENEATH CABIN FLOOR) 4.3.1. Connecting track control hydraulics ENGLISH 22...

  • Page 23: Connecting Track Control Hydraulics With Single Feeder

    ASSEMBLY 4.3.2. Connecting track control hydraulics with single feeder Note that pressure to the single feeder must be taken from the track control hydraulics.. ENGLISH 23...

  • Page 24: Connecting Track Control Hydraulics With Double Feeder

    ASSEMBLY 4.3.3. Connecting track control hydraulics with double feeder Note that pressure to the track control must be taken from the double feeder hydraulics. ENGLISH 24...

  • Page 25: Comissioning

    Be careful when calibrating the track control as the machine might move in unexpected ways. Make sure there is enough space to maneuver the tiltrotator safely. Risk for person injury Microprop DC2 is calibrated with PC and the PC-program Microconf DC2 which can be downloaded from www.engcon.se. ENGLISH 25...

  • Page 26: Functional Check

    Make sure that all functions correspond to labels and user manual for the machine and Microprop DC2. WARNING! Do no attempt to assemble, use or maintain the Microprop DC2 before you have read and understood all information regarding the tiltrotator, optional equipment and the machine. Be very attentive to the safety information.

  • Page 27: Alarms

    ALARMS 6. ALARMS 6.1. ALARM EXPLANATION Note Headline Module Connector Faulty function Short description Shown alarm of total number of alarms Number of times the alarm has been activated ENGLISH 27...

  • Page 28: Alarm Overview

    ALARMS 6.2. ALARM OVERVIEW Larmrubrik Förklaring Cabin module Tiltrotator module VALVE XX Tiltrotator valve LEFT/RIGHT JOY Right or left joystick TOOL LOCK Tool lock FEEDER Oil feeder valve TRACK Track control SAFE STATE: X (Y) A safe state according to EN 13849-1. X is description and Y is number of occasions.

  • Page 29: List Of Alarms

    ALARMS 6.3. LIST OF ALARMS In this table X is exchanged to corresponding letter or number shown in the cabin module. Alarm headline Connector Short description Note A safe state caused by internal errors. Repeating errors may mean the system SAFESTATE should be exchanged.
  • Page 30 ALARMS Alarm headline Connector Short description Note PWM X CM-X3.X SHORT CIRCUIT Short circuit in PWM output. PWM X CM-X3.X OPEN CIRCUIT Open circuit in PWM output. Wrong PWM signal from PWM X CM-X3.X SIGNAL ERROR PWM output. Activation switch for track or ACT.
  • Page 31 ALARMS Alarm headline Connector Short description Note Tiltrotator module (TM) TM FAULT CM-X1.28-35 NO HEARTBEAT No can bus communication with TM. CAN SUPPLY CM-X1.XX SHORT CIRCUIT Short circuit supply voltage to TM. TM VALVES TM-X2-X10 SHORT CIRCUIT Short circuit at any of TM analog outputs.

  • Page 32: Technical Data

    TECHNICAL DATA 7. TECHNICAL DATA 7.1. CABIN MODULE (CM) Supply voltage 9-32VDC 15A Enclosure IP54. Display Graphical display 128x64 white backlight Size 146x145x47mm. -40 – +85 °C Temp. range Outputs 6 analog outputs 2A (2+2A/B) 2 PMW- outputs 4 Digital outputs 3A 3 Digital outputs 100mA 17 Digital inputs Inputs...

  • Page 33: Connectors

    TECHNICAL DATA 7.1.1. Connectors CM :X1 Function CM :X2 Function CM :X3 Function PWM1 (0-2A) AI1 (LA1) DI13 AI2 (LA1) DI14 PWM2 (0-2A) AI3 (LA2) DI15 AI4 (LA2) PWM3A (0-2A) AI5 (LA2) AI6 (LA2) PWM3B (0-2A) +12/24V CAN-H AI7 (RA1) CAN-L PWM4A(0-2A) AI8 (RA1)
  • Page 34 TECHNICAL DATA CM :X1 Function CM :X2 Function CM :X3 Function Not connected DI6 (LD1 NO) DI7 (LD1 NC) +9-32VDC 15A DI8 (LD2 NO) USB 5V DI11 (CVP1) DI9 (LD2 NC) USB - DATA +12/24V DI10 (LD3) USB - DATA DI12 (CVP2) +12/24V CAN-L...

  • Page 35: System Overview

    TECHNICAL DATA 7.2. SYSTEM OVERVIEW ENGLISH 35...
  • Page 36 TRACK CONTROL ADDITION TO MACHINE USER MANUAL. In this machine the control has been modified with Microprop DC2 track control.. This means that the user must be attentive of the changes that has been made.. The machine original joysticks have been replaced in this machine. The servo controlled functions in the joysticks has not been changed..

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