Engcon DC3 User Manual
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Engcon DC3 User Manual

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DC3
Article 9000683 | Version 1.5
Original Instructions

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Summary of Contents for Engcon DC3

  • Page 1 User manual Article 9000683 | Version 1.5 Original Instructions...
  • Page 2 Dear Customer, Thank you for choosing a product from engcon. engcon is the market leader in tiltrotators and tools for excavators. We represent innovation, knowledge and experience, and we develop our products with a focus on the customer's needs. Please visit our website for contact information and details about the rest of our product range.

  • Page 3: Table Of Contents

    3.4.1. Overview....................14 4. Installation 4.1. System overview DC3..................15 4.1.1. Tiltrotator control..................15 5. Operation 5.1. DC3 for Android and iOS................17 5.1.1. Getting started..................17 5.1.2. Tools programme..................17 5.1.3. Soft assignment..................17 5.2. QSC Quick guide.................... 17 5.2.1.
  • Page 4 8.1.1. Alarm list....................34 8.2. Electronics module - QLM................34 8.2.1. Indications....................34 8.2.2. Alarm......................35 9. Decals 9.1. Grip MIG2......................37 9.1.1. 841868..................... 37 9.1.2. 841869..................... 38 9.2. DC3 Control System..................38 9.2.1. MGM......................38 10. Glossary 10.1. Abbreviations....................39 11. Installation checklist...

  • Page 5: Introduction

    1.2. Scrapping and recycling engcon makes constant efforts to reduce its environmental impact. engcon's products comprise at least 99 per cent recyclable material. All assembly and service work must take place in compliance with legislation and ordinances governing the environment, health and occupational safety.

  • Page 6: Product Approval

    1.4. Product approval 1.4.1. Declaration of incorporation of partly completed machinery Product: engcon DC3 controlsystem Manufacturer: engcon Nordic AB - Industricentragatan 4, 833 93 Strömsund, Sweden THE OBJECTS DESCRIBED ABOVE IS IN CONFORMITY WITH Applied and fulfilled essential requirements of 2006/42/EC.

  • Page 7: Eu Declaration Of Conformity

    The declaration concerns the control system fitted to the excavator and not any interchangeable equipment that may be installed to the excavator, such as a engcon tiltrotator. The object has radio connection features for setting and calibration purposes.

  • Page 8: Safety

    2 Safety 2. Safety REMARKS The safety information provided is independent of the base machine and directly concerns the DC3. REMARKS Other safety instructions can be found in the tiltrotator user manual. 2.1. General It is important that you read and understand all warnings prior to installation work on this product or before you use it and any accessories supplied.

  • Page 9: Safety Features According To 13849-1

    2 Safety 2.2. Safety features according to 13849-1 DC3 is a safety system that meets the requirements of SS-EN ISO 13849-1:2016. This means the system includes risks that are managed with the aid of software. RISK 1 Uncommanded activation of tiltrotator functions. The risk is managed by safety function SF1 –...

  • Page 10: Design And Function

    DC3 creates a safer work environment with the option of track control, wheel control and boom slew. The engcon DC3 smartphone app allows remote support as a complement to PC and USB cable connection.
  • Page 11 3 Design and function Bucket in Bucket out Stick in Stick out Float position Float position Scissors open Scissors close Leveling blade Leveling blade Leveling blade Support leg up/ down up/down down Support leg up Support leg Swing axle down locked Swing axle off Boom...

  • Page 12: Control Panel - Qpm

    3 Design and function Hammer Horn Parking brake Crawler gear Constant flow Low gear High gear Power boost Power boost Windscreen Main beam/ User 2 USER 2 wipers dipped beam User 3 Extra function 1 Extra function 2 EXTRA USER 3 EXTRA Extra function Extra function...

  • Page 13: Buttons

    3 Design and function 3.3.2. Buttons Symbol Button press Steady light indicates that Initiates lock opening sequence Lock opening sequence can be initiated Ground contact is required Or 1 Overrides ground contact Or 2 Shows ground contact sensor status The sensor detects pressure Opens the lock The lock can be opened Closes the lock...

  • Page 14: Electronics Module - Qlm

    This means QLM will alert when connecting and disconnecting tools or if a tool is not properly connected. REMARKS For quick hitches other than Q-Safe, follow the manufacturer's instructions for checking that tools are correctly connected. 3.4.1. Overview DC3 MGM Position Description Power supply Alarm indication Sensor, machine hitch hook...

  • Page 15: Installation

    4 Installation 4. Installation 4.1. System overview DC3 4.1.1. Tiltrotator control Position Designation Electronics module - MGM Joystick- MIG2 Control panel - QPM Ground pressure sensor Electronics module - QLM Connector - ILME Tiltrotator...

  • Page 16: Operation

    Risk of injury. IMPORTANT Maintenance and repair of the electrical system may only be carried out by professionally qualified persons. IMPORTANT If you have any doubts concerning the safety aspects of your knowledge, the equipment or work, contact a dealer or engcon...

  • Page 17: Dc3 For Android And Ios

    5 Operation 5.1. DC3 for Android and iOS The engcon DC3 app lets you adjust and set up your system with changes that suit you. By creating an account, these settings are also backed up and will be available should you replace your phone.

  • Page 18: Tiltrotator Quick Hitch (Qh)

    5 Operation 5.2.1. Tiltrotator quick hitch (QH) 5.2.2. Machine quick hitch...

  • Page 19: Tiltrotator Quick Hitch (Qh)

    Q-Safe quick hitch. 5.3.1. Connecting tools See separate instructions for use for the tiltrotator and machine hitch. Also available on the website or by contact with engcon. 1. Check that the indicator rod is out.
  • Page 20 5 Operation 2. Hold down for at least 3 seconds to close the quick hitch.. 3. Check that the indicator rod is no longer visible and that the shaft is in the correct position. 4. When the audible and light warning signals cease, the tool is correctly connected.

  • Page 21: Disconnecting Tools

    5 Operation 5.3.2. Disconnecting tools See separate instructions for use for the tiltrotator and machine hitch. Also available on the website or by contact with engcon. 1. The indicator rod is not visible when the lock is closed. 2. Press to initiate the sequence.
  • Page 22 5 Operation 4. Lower the tool to the ground to obtain ground contact. 5. The icon goes out when there is ground contact. 6. Raise the tools slightly above the ground to reduce stress during lock operation. 7. Hold down for at least 3 seconds to open the quick hitch.
  • Page 23 5 Operation 8. Check that the indicator rod is out.

  • Page 24: Start-Up

    WARNING If you have any doubts concerning the safety aspects of your knowledge, the equipment or work, contact a dealer or engcon AB. Incorrect installation affect safety. IMPORTANT Assembly and installation may only be carried out at a workshop authorised by the manufacturer.

  • Page 25: Connect Dc3 To Your Machine

    P/N: 8001500 rev 01 S/N: 000123456789 DC3 MGM 6.2. Remote assistance You can contact an engcon technician wherever you are by using the built-in remote assistance. The technician can help you troubleshoot any problems you may have with your machine. 6.2.1. Requesting help You can request remote assistance by generating a 4-digit code that an engcon technician can use to connect to your machine.

  • Page 26: Maintenance

    7 Maintenance 7. Maintenance 7.1. Electrical compound We recommend the application of electrical compound on all electrical contacts to prevent corrosion. Remove any contamination before application. Recommended compound: We recommend the use of electrical compound without harmful or caustic properties; intended for the prevention of corrosion.

  • Page 27: Troubleshooting

    8 Troubleshooting 8. Troubleshooting WARNING In the case of alarms that cannot be remedied, contact an authorized service provider ASAP. The fault must be remedied before the machine may be used again. Risk of injury and damage to property. WARNING Stop work immediately and begin troubleshooting if the system warns of a faulty tool connection during operation.

  • Page 28: Control Panel - Qpm

    8 Troubleshooting 8.1. Control panel - QPM Symbol Indication Description Action Constant light Machine limitation active Confirmation 1: Confirm by pressing the button. Confirmation is only possible when no configured quick hitch lock indicates an incorrectly connected lock. Confirmation 2: Confirm temporarily by holding in the button to enable machine movement when lock incorrectly...
  • Page 29 8 Troubleshooting Symbol Indication Description Action Ground pressure sensor defect. Alt 1: Configure the QSC to use Button not Alt 1: Wrong type of ground the type of ground pressure pressedSlow Flashes 1 time per pressure sensor selected. sensor installed on the machine. second (1 Hz) Alt 2: (Digital ground pressure Alt 2: NO and NC signals indicate...
  • Page 30 8 Troubleshooting Symbol Indication Description Action Steady light (both) Machine lock is active. Coil is energised. Off (both) Machine lock is inactive. Left indicator The hook sensor indicates it is Automatic when both sensors flashes at 10 times ‘not coupled’. Takes priority over indicate the same state, ‘coupled’...
  • Page 31 8 Troubleshooting Symbol Indication Description Action Left indicator The hook sensor indicates it is Automatic when both sensors flashes at 10 times ‘not coupled’. Takes priority over indicate the same state, ‘coupled’ per second steady light. or ‘not coupled’. (10 Hz) Right indicator Ejector sensor indicates that it is Automatic when both sensors...
  • Page 32 8 Troubleshooting Symbol Number of Name Description Confirmation flashes QLM Timeout QLM is selected and Automatic when communication with communication with the QLM the QLM module module is restored. ceases. Tool Lock Short One of the outputs for When restarting the system. Circuit the two quick hitch lock valves is short-...
  • Page 33 8 Troubleshooting Symbol Number of Name Description Confirmation flashes DC2 TM Sensor Supply voltage out Automatic when the supply supply short to the tiltrotator voltage to the tiltrotator lock circuit lock sensors is less sensors no longer is shorted than 50% of system to earth.

  • Page 34: Alarm List

    QLM is deselected in The system is restarted. If Configuration the configuration, but QLM is present, it should be Fault the system detects selected via configuration. communication with QLM. 8.1.1. Alarm list 8.2. Electronics module - QLM 8.2.1. Indications DC3 MGM...

  • Page 35: Alarm

    8 Troubleshooting Position Behaviour Indicates Remarks 2 flashes Power supply OK **_**_**_ 1 flash CAN time out *_*_*_ 2 flashes Short circuit, power to sensor During startup **_**_**_ in EC 3 flashes Short circuit, power to sensor During startup ***_***_***_ in RF 3 flashes Short circuit, power to sensor...
  • Page 36 8 Troubleshooting Alarm Description Action Flashing/beeping alarm Possible faults: 1. Check cables and connectors. Incorrectly connected RF or EC 2. Check sensors for external bracket damage. Sensor fault 3. Check LEDs 2-5 for further Cable fault troubleshooting.

  • Page 37: Decals

    9 Decals 9. Decals Machine instructions, decals and warning signs must be kept clearly legible. Contact your supplier to order replacements. WARNING Replace damaged or illegible signs and decals before using the machine. Risk of personal injury and damage to property. WARNING Before starting and calibrating the system, make sure there is sufficient room to manoeuvre as there is a risk...

  • Page 38: Dc3 Control System

    9 Decals 9.1.2. 841869 841869-B USER 1 9.2. DC3 Control System 9.2.1. MGM P/N: 8001500 rev 01 S/N: 000123456789 DC3 MGM...

  • Page 39: Glossary

    10 Glossary 10. Glossary 10.1. Abbreviations Term Description Base Control Module CAN to CAN Digging Control 3 engcon (Engström Construction) engcon Machine Link engcon Positioning System engcon TechTool Master Gateway Module MIG2 Microprop Grip 2 Q-Safe Light Module Quick hitch Panel Module...

  • Page 40: Installation Checklist

    11 Installation checklist 11. Installation checklist Delivery contents checked. Checked: hoses and cables are not at risk of pinching, cutting or stretch damage. Function check completed. Document check completed. Machine model: Machine serial number: Tiltrotator serial number: Machine hitch serial number: Part number, machine electrical kit:...
  • Page 41 11 Installation checklist Machine owner, company: Date: Company installing equipment on the machine: Place: Date: Other remarks:...
  • Page 42 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 43 Notes ..................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 44 International Box 111, SE-833 21 Strömsund, Sweden +46 (0) 670-178 00, international@engcon.com www.engcon.com...

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